Medium Density Fiberboard Production Research Articles

A preliminary study of green production of fiberboard bonded with tannin and laccase in a wet process

Abstract A gluing method for fiberboard based on laccase-activated tannin and wood fibers was investigated on a laboratory scale. Oxygen consumption measurements showed that hydrolyzable tannins (tannic acid and chestnut tannin) were more reactive toward laccase than condensed tannins from mimosa and quebracho. Wet-process hardboard prepared with laccase and the most reactive tannin, tannic acid, had superior mechanical strength compared to controls and boards made with laccase alone or laccase and other tannins. The other tannins did not improve mechanical properties more than laccase treatment alone. The addition of wax to the tannic acid-laccase formulation improved the dimensional stability of the boards enough for them to comply with industrial standards, although wax had a negative impact on the mechanical properties. The results cannot be directly applied to dry-process medium-density fiberboard (MDF) production; however, the positive effects of tannin and laccase on hardboard properties also warrant investigations on the green chemistry of MDF production.

Incorporation of hazelnut shell and husk in MDF production

Hazelnut shell and husk (Coryllus arellana L.) is an abundant agricultural residue in Turkey and investigating the possibilities of utilizing husk and shell in panel production might help to overcome the raw material shortage that the panel industry is facing. The aim of this work was to investigate the possibilities of utilizing hazelnut shell and husk in medium density fiberboard (MDF) production. To produce general purpose fiberboards, fiber–husk and fiber–shell mixtures at various percentages were examined in this study. The results indicated that panels could be produced utilizing hazelnut husk up to 20% addition without falling below the properties required in the standards. Shell addition was restricted up to 10%, because higher addition levels diminished the elastic modulus and internal bond strength below the acceptable level.

Effect of thermo-mechanical refining on properties of MDF made from black spruce bark

The effects of thermo-mechanical refining conditions on the properties of medium density fiberboard (MDF) made from black spruce (Picea mariana) bark were evaluated. The bark chips were refined in the MDF pilot plant of Forintek Canada Corporation under nine different refining conditions in which preheating retention time was adjusted from 3 to 5 to 7 min and steam pressure was set at either 0.6, 0.9 or 1.2 MPa. The resulting bark fibers were blended with 12% UF resin (based on oven-dry fiber weight) using a mechanical blender. The resinated fibers were manually formed into fiber mats and hot-pressed into MDF panels using consistent parameters. Two panels for each refining condition were produced, resulting in a total of 18 panels. Analysis of variance (ANOVA) was used to analyze the significance of factors. Regression coefficients and 3D contour plots were used to quantify the relationship between panel properties and the two test factors. The results from this study indicated that the preheating retention time was a significant factor for both modulus of rupture (MOR) and modulus of elasticity (MOE), the steam pressure was a significant factor for internal bond strength (IB), MOR and MOE, whereas both factors were insignificant for thickness swelling, water absorption and linear expansion. The properties of MDF panels were quadratic functions of retention time and steam pressure. Compared to the ANSI standard for 120-grade MDF, most panels with a nominal density of 950 kg/m3 had very high IB (>1 MPa) and acceptable MOR, MOE and dimension stabilities. These results suggest that black spruce bark residues can be considered as a potentially suitable raw material for manufacturing MDF products.

A very simple empirical kinetic model of the acid‐catalyzed cure of urea–formaldehyde resins

AbstractThe hot pressing operation is the final stage in MDF (medium density fiberboard) manufacture; the fiber mat is compressed and heated up to promote the cure of the resin. The aim of the investigations is to study the curing reactions of UF (Urea–Formaldehyde) resins as commonly used in the production of MDF, and to develop a simplified kinetic model. This investigation has combined Raman spectroscopy to study the reaction cure and 13C‐NMR for the quantitative and qualitative characterization of the liquid and still uncured resin. Raman spectroscopy was found very interesting for the study of the resin cure and permitted to obtain kinetic data as the basis for a simple empirical model, considering a homogeneous irreversible reaction of a single kind of methylol group and ureas with rate constants depending on their degree of substitution. Although these results can provide a better understanding of the composition and the cure of an UF resin, several issues remain open, such as the influence of the reversibility of the reactions taking place during the curing process as well as the possible formation of cyclic groups in the resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5977–5987, 2006

Properties of medium density fiberboards made from renewable biomass

The goal of this study was to determine the comparative properties of dry-formed medium density fiberboards (MDF) made from renewable biomass (wheat and soybean straw) and those from conventional soft wood fiber. The MDF properties evaluated were modulus of elasticity, modulus of rupture, internal bond strength, thickness swell, and screw holding capacity. The results show that MDF made from wheat straw fiber and soy straw fiber have weaker mechanical and water resistance properties than those made from softwood fiber. Soybean straw is comparable to wheat straw in terms of both mechanical and water resistance properties to make MDF. Water resistance of MDF decreased drastically with increasing straw fiber composition. Wheat straw fiber and soybean straw fiber should be physically or chemically treated to increase their water resistance property for MDF production.

Characterization of urea–formaldehyde resin penetration into medium density fiberboard fibers

The amount of UF resin penetration into fibers, used for the production of medium density fiberboard (MDF), is unknown. To evaluate the relationship between resin viscosity and resin penetration depth, an experimental procedure involving confocal laser scanning microscopy (CLSM) and a Toluidine Blue O staining system was performed. The results indicate that CLSM in combination with a Toluidine Blue O staining system is a good way to characterize UF resin penetration into wood fibers. The main penetration direction is toward the fiber lumen. For wet fibers, whose moisture content is about 88%, the effect of resin viscosity with a range of 80 cps – 340 cps on penetration is very similar, with all adhesives reaching or almost reaching the fiber lumen after 60 min at room temperature. For MDF industrial samples, the highest depth of penetration of the adhesive was attained in the second dryer stage. After the second dryer stage, the resin penetration into the fiber did not increase.

Production and characterization of MDF using eucalyptus fibers and castor oil-based polyurethane resin

The growing popularity of wooden panels renders this market segment increasingly competitive. MDF (Medium Density Fiberboard), in particular, is widely employed for a variety of applications, including civil construction, furniture, and packaging. This paper discusses a study of MDF produced from alternative raw materials, i.e., Eucalyptus fibers and castor-oil-based polyurethane resin. Physical and mechanical tests were performed to determine the MDF's modulus of elasticity and modulus of rupture in static bending tests, its swelling, water absorption, moisture and density. The results of the physical and mechanical characterization of this laboratory-produced MDF are discussed and compared with the Euro MDF Board standard. MDF produced with eucalyptus fiber and castor-oil-based polyurethane resin presents results very satisfactory.

Decay and termite resistance of medium density fiberboard (MDF) made from different wood species

Medium density fiberboard (MDF) production worldwide is increasing due to the development of new manufacturing technologies. As a result, MDF products are increasingly utilized in traditional wood applications that require fungal and insect resistance. This study evaluated the ability of white and brown rot fungi and termites to decompose MDF consisting of different wood species by measuring weight loss. Furnish in the boards was prepared from heart and sapwood portions of pine ( Pinus nigra Arnold var. pallasiana ), beech ( Fagus orientalis Lipsky), and European oak ( Quercus robur L.) species. Fungal decay resistance tests were performed according to ASTM D 2017-81 standard method using two brown-rot fungi, Gloeophyllum trabeum (Pers. ex Fr.) Murr. (Mad 617), Postia placenta (Fries) M. Larsen et Lombard (Mad 698), and one white-rot fungus, Trametes versicolor (L. ex Ft.) Pilat (Mad 697). MDF and wood specimens were also bioassayed against the eastern subterranean termite, Reticulitermes flavipes (Kollar) in order to determine termite resistance of the specimens. MDF specimens containing oak and mixed furnish demonstrated increased durability against decay fungi. Only pine, oak, and mixed MDF specimens met the 25% or less weight loss limit to be classified resistant according to ASTM D 2017-81 standard method. Overall, MDF specimens made from oak showed better performance than oak solid wood specimens. Accelerated aging according to ASTM D 1037-96a standard method before fungal bioassay decreased fungal resistance of the specimens. In contrast to the fungal bioassay, MDF specimens made from beech and mixed furnish showed decreased weight losses from termite attack after 4 weeks. However, none of the MDF specimens were resistant to termite attack. In severe conditions, the MDFs may require the incorporation of chemical biocides prior to board production for increasing the resistance of MDF to termite attack.

Surface emission monitoring of pressed-wood products containing urea-formaldehyde resins

A survey of formaldehyde (CH 2O) emission rates from U.S.-manufactured particleboard, hardwood plywood paneling, and medium density fiberboard products has been performed using a Formaldehyde Surface Emission Monitor (FSEM). The results indicate approximately two orders of magnitude variation in CH 2O emission rates between weakly emitting paneling and strongly emitting fiberboard products. The measured CH 2O emission rates for particleboard, paneling, and fiberboard products averaged 0.30, 0.17 and 1.5 mg/m 2 h, respectively. Sources of variation in CH 2O emission rate data among the survey boards are investigated. The relative intraboard, interboard, and intermanufacturer variation observed in the test data varies strongly between particleboard, paneling, and fiberboard product categories. The FSEM has also been used to determine the CH 2O emission rate of carpet-covered particleboard underlayment in two unfurnished research homes. Measurements were conducted at 16 different temperature and relative humidity (RH) conditions ranging from 17–29 °C and 41%–88% RH to field-test the response of the ESEM to varying CH 2O emission strength resulting from the variable environmental conditions. Substituting the FSEM CH 2O emission rate data into a simple steady-state, CH 2O concentration model (that does not account for variation in temperature and RH conditions) gave good agreement between FSEM-modeled and measured CH 2O concentrations.

Developing a corporate planning model for a small company

This article describes the development and implementation of a corporate simulation model for a medium-sized New Zealand firm producing a range of medium density fiberboard products. Problems associated with the design and implementation of a planning model in a relatively young, capital-intensive company are highlighted in terms of changing objectives and model requirements. An assessment of costs and benefits is included.