A kind of foamed glass-ceramics (FGC) that can be used in the construction field was synthesized by self-foaming technology using untreated phosphorus tailings (PT) and coal gangue (CG) as raw materials in this study. The effects of PT addition and sintering temperature on the phase transformation, microstructure, and properties of FGC were explored, also its self-foaming mechanism during the sintering process was revealed. The results showed that FGC with 80 wt.% PT addition had the best comprehensive performances when treated at 1150 °C, whose porosity was 61.6%, bulk density was 1.04 g/cm3, and compressive strength was 10.11 MPa. Based on the theoretical calculation, CaO and K2O included in the tailings acted as sintering aids, promoting the formation of a glassy phase, which increased the pore size and solidified Ba2+ and Ni2+ within FGC. The pore formation mechanism included in-situ pore formation caused by the combustion of C and the gas released by the reduction of Fe2O3 was wrapped by the glassy phase. This self-foaming synthesized FGC from total tailings provided a novel approach to the high-value utilization of tailings and the development of novel environmentally friendly construction materials.
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