The structural parameters (the sintering temperature, diameter, and volume fraction of the hollow spheres) have a considerable influence on the mechanical properties of metal hollow sphere composites (MHSCs). Hence, the influence laws of the structural parameters on the mechanical properties of MHSCs possess certain research significance. To obtain these laws, MHSCs with different structural parameters were fabricated using a pressure casting method. Subsequently, the density of the MHSCs was determined through the direct measurement method. Meanwhile, X-ray diffraction and scanning electron microscopy were employed to conduct in-depth analyses of the phase composition and microstructure of the MHSCs. Additionally, the compression performance of the MHSCs was measured with the assistance of a universal mechanical testing machine. The analysis of the microstructure and phase composition results revealed that MHSCs consisted of γ-Fe, Al, Si, Fe₂Al₇Si, Fe₂Al₄Si, and Al₈Si₆Mg₃Fe phases, with the transition layer composed of the Fe₂Al₇Si phase. The results of the compression performance indicated that the compression performance of MHSCs increased with the rise of the sintering temperature and decreased with the increase of the volume fraction. However, as the diameter of MHS increased, the yield strength of MHSCs declined while the deformation strength of MHSCs increased. When the diameter of the MHSs was 2.55mm and the volume fraction was 40%, the compression performance of the MHSCs reached its optimum. At that point, the yield strength was 113.65±3.37 Mpa, and the average deformation strength was 81.26±5.45 Mpa.
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