<para xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> This paper reports the theoretical and experimental studies of high-<formula> <tex>$Q$</tex></formula> suspended microinductors produced by flip-chip assembly for multigigahertz RF integrated-circuit applications. The effects of device and substrate parameters on the <formula formulatype="inline"><tex>$Q$</tex> </formula> factor of the inductor devices are studied by numerical simulation using Ansoft's High Frequency Structure Simulator electromagnetic field simulation package. Suspended inductor devices are realized using a flip-chip assembly method in which the inductor structures with the supporting pillars are fabricated on a low-cost polyimide thin-film carrier and then assembled onto a low resistivity (3–4 <formula formulatype="inline"><tex>$\ \Omega\,\cdot\,$</tex></formula>cm) silicon substrate by flip-chip bonding. Individual and 2<formula formulatype="inline"> <tex>$\,\times\,$</tex></formula>2 arrays of meander and spiral inductor designs have been successfully fabricated with air gap heights ranging from 15 to 31 <formula formulatype="inline"><tex>$\mu$</tex></formula>m. Maximum <formula> <tex>$Q$</tex></formula> factors of <formula formulatype="inline"><tex>${\sim}$</tex> </formula>15 and <formula formulatype="inline"><tex>${\sim}$</tex></formula>13 at <formula formulatype="inline"><tex>${\sim}$</tex></formula>1 GHz have been achieved for meander and spiral suspended inductor devices before pad deembedding. It is shown that the optimal air gap between the inductor and substrate surface is <formula formulatype="inline"><tex>${\sim}{\hbox{15}}\ \mu$</tex></formula>m beyond which no further enhancement in the <formula formulatype="inline"> <tex>$Q$</tex></formula> factor can be obtained for devices on low-resistivity substrates. The experimental results are in excellent agreement with that of theoretical simulation. The inductor assembly method requires minimal chip/wafer processing for integration of high-<formula><tex>$Q$</tex></formula> inductors. </para>
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