Manganese Steel Research Articles

Machine learning and experimental study on a novel Cr–Mo–V–Ti high manganese steel: Microstructure, mechanical properties and abrasive wear behavior

Machine learning combined with traditional experimental methods can promote the efficient research and development of materials. In this work, five kinds of algorithm models combined with a genetic algorithm (GA) were used to optimize the compositions of the alloyed high manganese steel. And then the effect of solid solution temperatures on the microstructure, mechanical properties, and impact wear properties of the steel were systematically investigated. The results showed that Categorical Boosting (CB) model exhibited the high validation accuracy (R2 > 0.95, RMSE<4.11, MAE<2.44). Based on the trained CB model and GA, the optimal steel compositions were obtained. The as-cast microstructure of the steel contained coarse austenite, little pearlite and networks and irregular carbides. After water toughening treatment, the pearlite completely dissolved into the matrix and the number of carbides gradually decreased. Compared to as-cast alloy, the austenite grain size significantly decreased, and it decreased first and then increased with the increase of solid solution temperatures. The average impact energy, ultimate tensile strength (UTS) and elongation (EL) of the steel increased and then decreased with the increase of solid solution temperatures. However, the wear loss showed an opposite trend. The steel of water quenching at 1100 °C with an average impact energy of 185.1 J, hardness of 242.4 HBW, UTS of 742 MPa, yield strength (YS) of 458 MPa, and EL of 37.4%, exerted best impact toughness, mechanical properties and wear resistance. It was attributed to the interactions among dispersed small sized second phases, high density dislocations, fine austenite grains and twins.

Numerical simulation and experiment on hot forging of high-Mn steel turnout core

The core of railway turnout is generally cast from high manganese steel, but the casting turnout core will produce porosity, cracks, and other casting defects. By analyzing the structure characteristics and forming difficulties of the turnout core, finite element software simulates the forging process, and the influence of forging parameters on the distribution law of the medium effect field, temperature field, die load, and billet damage is systematically studied. In addition, the main parameters (forging temperature, forging speed, and friction between billet and die) are designed and optimized by the response surface method, and the comprehensive optimal solutions are determined. Using the optimum parameters to forge, the forging force of the die and the damage of the forging are reduced. Besides the forming effect, the mechanical properties of the forging are also improved in different amplitudes, and the comprehensive mechanical properties are far better than the core of the casting turnout.

Correlation between the microstructure and deformation behavior of a PM fine-grained duplex steel

A fine-grained duplex steel with a composition of Fe–5Mn–2Al-0.6C (wt.%) was fabricated using a powder metallurgy (PM) technology of thermomechanical consolidation by hot extrusion of powder compact. The microstructure consisted of α′-martensite, residual austenite (RA), and a small amount of Al2O3 particles. Subsequent heat treatment was performed to adjust the microstructure and mechanical properties. This study focuses on the pre-and post-heat treatment microstructure of the material, elucidates the reasons for its formation, and explains how microstructural changes influence tensile deformation behavior. The results show that the heat treatment caused the precipitation of nanoscale carbide within the martensite, which significantly increased the yield strength from 792 MPa to 1078 MPa. While heat treatment altered the size and distribution of RA regions in the microstructure, the amount of RA transformed during deformation remained proportional to the flow stress in both materials, indicating that the flow stress dictates the amount of phase transformation of ultrafine grained RA. Therefore, in the heat-treated material with a higher yield strength, a larger amount of RA transformed during the initial stage of plastic deformation, leaving less RA to sustain a work-hardening rate in subsequent deformation, resulting in a decrease in ductility from 5.5 % to 3.6 % and fracture stress from 1674 to 1453 MPa. In addition, the in-situ formed Al2O3 particles facilitated grain refinement of the extruded rod, but had less effect on the microstructure and properties of the heat-treated sample. This study serves as a valuable reference for comprehending the influence of microstructural changes in PM manganese steel on tensile deformation behavior.

Restoration of the Impact Crusher Rotor Using FCAW with High-Manganese Steel Reinforced by Complex Carbides

Abstract A new hardfacing alloy within the Fe-Ti-Nb-Mo-V-C alloying system was utilized to restore the working surfaces of cone crusher rotors using Flux-Cored Arc Welding (FCAW). TiC, NbC, Mo2C, VC, Mn, and ferromanganese powders were selected as the base materials for manufacturing the welding wire. The resulting hardfaced layer exhibits a composite structure, with manganese austenite as the matrix and complex solid solution reinforcements with a NaCl structure, closely resembling the formula (Ti0.3Nb0.3Mo0.3)C. The primary advantages of this hardfacing alloy include its capacity for intensive deformation hardening along with high abrasion resistance. The hardness of the hardfaced layer is approximately 47 HRC in the as-deposited state and increases to around 57 HRC after work hardening, surpassing typical hardfacing alloys derived from high manganese steel by about 10 HRC. The efficacy of the alloy was tested in restoring rotors made of Hadfield steel in a PULVOMATIC series crusher model 1145, during the milling of sand-gravel mixtures ranging from 25 to 150 mm into spalls measuring 5 to 20 mm. With an average productivity of approximately 60 tons per hour and a production volume of 300 tons, the utilization of this hardfacing alloy enabled multiple restorations of the rotor while maintaining productivity at a level of 15 thousand tons of spalls.

Assessment of fatigue crack growth in metro cast manganese steel frogs and inspection strategy

Fatigue cracking is one of the notable failure mechanisms of railway turnout frogs due to high contact forces induced by the wheel-rail impact. However, the treatments specific to the frogs of cast high manganese steel to prevent sudden failure are rarely provided and are independent of the crack conditions, which can significantly affect the fatigue crack growth rate. To address this shortcoming, the fatigue crack growth in a cast high manganese steel frog is computationally investigated with varied wheel and crack conditions. The dynamic wheel-frog impact is first simulated to obtain the distribution of contact pressure imposed on the frog, and the propagation of the fatigue crack is then predicted using the finite element formulation in fracture mechanics. The simulation results show that the train speed and axle load can change the maximum contact stress. Nevertheless, when representing the growth rate in terms of the cumulative passing axle load, the effect of axle load and train speed on the crack growth is minimal and moderate, respectively. In contrast, the initial crack conditions, including the location and angle, have an overweighted influence. As a result, an inspection scheduling strategy for identified cracks with different conditions is proposed to consider both safety and operational efficiency.

Effect of Heat Treatment Temperature on the Microstructure, Wear and Friction of Ni–Nb–V Alloyed Manganese Steel

Effect of Heat Treatment Temperature on the Microstructure, Wear and Friction of Ni–Nb–V Alloyed Manganese Steel

Running-in Period During Sliding Wear of Austenitic Steels

The running-in period during dry sliding wear might determine the evolution to steady-state wear behaviour. To this end, the running-in period during sliding wear of austenitic stainless steel, AISI 316L stainless steel, and Hadfield steel were studied through the testing pin (flat-ended)-on-disk configuration. The effects of the normal load, sliding speed, and alloy type were assessed, and the specific wear rate and strain hardening characteristics were determined. The wear rate was correlated with wear mechanism, friction coefficient, hardening, and roughness to characterize the changes occurring during the running-in period. These changes could influence the responses of these materials to wear during the steady-state period. The stabilization of the specific wear rate and hardness was noted to align with the end of the running-in period.Graphical

Effect of grain size and segregation on the cryogenic toughness mechanism in heat-affected zone of high manganese steel

High manganese steels have been nominated as desirable materials used for various cryogenic applications due to their excellent cryogenic toughness caused by twinning. High manganese steel welded joints were obtained through gas metal arc welding, and the microstructural differences at three subzones of heat-affected zone (HAZ) were utilized. The aim was to investigate the effect of grain size and Mn/C/Cu segregation on the cryogenic toughness mechanism of high manganese steel welded joints. The results indicate that the average impact absorbed energies at −196 °C for 1.0, 3.0, and 5.0 mm from the fusion line (denoted by FL + 1, FL + 3, and FL + 5) is 118.6 J, 102.4 J, and 117.2 J, respectively. Compared with base metal, the embrittlement occurred in HAZ. Large grains improve toughness, while small grain boundaries, segregation, and precipitation in HAZ deteriorate toughness. Larger grain size facilitates the primary twins with thinner inter-twin spacing and twin thickness, and the high density of these primary twins inhibits the activation of secondary twins. This, in turn, enhances cryogenic impact toughness. Although the stacking fault energy (SFE) throughout the welding joint lays within the range for the twinning-induced plasticity effect, the enrichment of Mn/C/Cu slightly increases the local SFE and critical resolved shear stress for twining within the segregation zone. This phenomenon makes the activation of primary twins more challenging. Furthermore, the C segregation at grain boundaries leads to the precipitation of fine Cr23C6 carbides. These carbides serve as crack initiation points during impact tests, contributing to degradation in cryogenic impact toughness.

Selected properties of X120Mn12 steel welded joints by means of the plasma-MAG hybrid method

The article describes properties of welds made of high wear resistance X120Mn12 steel obtained by the hybrid PTA-MAG (plasma transferred arc – metal active gas) method. The specimens were 8 mm thick rectangular (200 mm × 350 mm) sheets metal. The analyzed butt welds were made with the parameters selected according to the criterion of smallest cross-sectional area of welds and the narrowest HAZ (heat affected zone). The outcome of metallographic tests of weld, HAZ and parent material, hardness distribution and XRD (X-ray diffraction) patterns of selected areas are presented. The IIT (Instrumented Indentation Test) method was used to describe the distribution of mechanical properties shaped by thermal cycle annealing of the welding process. The investigation shows that the application of the PTA-MAG hybrid heat source for welding manganese steel enables the use of the filler material ER307 (AWS-A5.9). The hybrid PTA-MAG welding system has the relatively high potential to be an efficient alternative to welding standard processes for X120Mn12 steel due to the HAZ overheating limitation. The zone of high-risk weld cracking is the part of the HAZ close to the fusion area that has been reheated during weldment formation. Heat input about 0.6 kJ/mm is needed to provide full deep penetration butt weld without defects and with a vapor capillary of wide enough to cover the weld gap. The increase of hardness in the welded joint is smooth distributed and going up to 10% compared to the base material. The width of HAZ was &lt;1 mm. Intensive carbides precipitation in HAZ has been avoided successfully.

The Dominant Role of Recrystallization and Grain Growth Behaviors in the Simulated Welding Heat-Affected Zone of High-Mn Steel.

Single-pass-welding thermal cycles with different peak temperatures (Tp) were reproduced by a Gleeble 3800 to simulate the heat-affected zone (HAZ) of a Fe-24Mn-4Cr-0.4C-0.3Cu (wt.%) high manganese austenitic steel. Then, the effect of Tp on the microstructure and mechanical properties of the HAZ were investigated. The results indicate that recrystallization and grain growth play dominant roles. Based on this, the HAZ is proposed to categorize into three zones: the recrystallization heat-affected zone (RHAZ) with a Tp of 700~900 °C, the transition heat-affected zone (THAZ) with a Tp of 900~1000 °C, and the coarse grain heat-affected zone (CGHAZ) with a Tp of 1000~1300 °C. The recrystallization fraction was 29~44% in the RHAZ, rapidly increased to 87% in the THAZ, and exceeded 95% in the CGHAZ. The average grain size was 17~19 μm in the RHAZ, slightly increased to 22 μm in the THAZ, and ultimately increased to 37 μm in the CGHAZ. The yield strength in the RHAZ and THAZ was consistent with the change in recrystallization fraction, while in the CGHAZ, it satisfied the Hall-Petch relationship with grain size. In addition, compared with the base material, the Charpy impact absorbed energy at -196 °C decreased by 22% in the RHAZ, but slightly increased in the CGHAZ. This indicates that the theory of fine grain strengthening and toughening is not entirely applicable to the HAZ of the investigated high-Mn steel.

Improving the tensile ductility of the high-strength nanotwinned high manganese steel by a strategy combining cold rolling and warm rolling

While a high density of nano twins can effectively enhance alloys, it also leads to a significant reduction in ductility, similar to other nanostructures. In this work, a deformation strategy combining cold rolling and warm rolling has been employed on a nanotwinned Fe-25Mn-0.5C steel to improve ductility. A high density of nano twins was introduced in the coarse-grained matrix first by cold rolling for high strength. Subsequent warm rolling at 500 °C sheared the large nano twin bundles, resulting in a mixed microstructure consisting of nano twins and more randomly oriented refined grains. Planar slipping of dislocations, instead of twinning, dominates the tensile processes, which brings strong pile-up and continuous work-hardening. Compared with the cold-rolled counterpart with full nano twins, the one with a mixed microstructure exhibits three times higher tensile elongation (21.3 % vs. 5.6 %) while maintaining similar tensile strengths (about 1440 MPa). The evolution of microstructures and the underlying strengthening mechanisms of the mixed microstructure were extensively discussed. Additionally, a cold-rolled and statically annealed sample was also included for comparison.

Microstructure and Mechanical Properties of Hadfield Steel Matrix Composite Reinforced with Dispersed High Chromium Cast Iron

Microstructure and Mechanical Properties of Hadfield Steel Matrix Composite Reinforced with Dispersed High Chromium Cast Iron

Details of mining beneficiation equipment made of medium manganese wear-resistant steel

For mining and beneficiation equipment, medium-manganese steel for the production of fast-wearing replaceable parts is proposed. The object of research was the effect of phosphorus on the physical and mechanical properties of austenitic manganese steels with a manganese concentration within the standard for steel 110G13L and below the regulated lower level. Phosphorus more significantly reduces impact toughness, relative elongation and relative narrowing in steels with a lower manganese content than in classic Hadfield steel. In steels with a reduced manganese content, phosphorus has a less effective influences on the tensile strength, and it has practically no effect on hardness. Reducing the phosphorus concentration to 0.025 % and below in 110G8L steel increases its main physical and mechanical properties to the level of 110G10L steel with high phosphorus (recommended for parts subject to abrasive wear). The use of 110G8LA steel with low phosphorus reduces to further reduce the costs of manganese ferroalloys in the production of fast-wearing replaceable parts of mining and beneficiation equipment. This also reduces the emission of manganese compounds with oxygen into the atmosphere, which is very harmful to the environment and the human body.

Development of a digital material shadow for the press hardening route of medium manganese steel

Press-hardened ultra-high strength steel parts are widely used in the automotive sector for their lightweight and safety advantages. Medium-Manganese Steels (MMnS) are being explored as an alternative to boron-manganese steels due to their high strength and ductility after quenching, achieved at lower annealing temperatures thus reducing energy usage and carbon emissions. However, industrial adoption of MMnS is hindered by challenging processing requirements, e.g. in cold-rolling and press hardening.To expedite and improve the process development, data-driven decisions based on process parameters hold promise. Establishing a link between process data and the final produced part necessitates the development of a framework for a Digital Material Shadow (DMS).This paper investigates the development of a DMS framework for the cold rolling and press hardening process chain. In conjunction with conventional data acquisition methods employed for cold rolling, novel data acquisition techniques are introduced specifically tailored for press hardening, ensuring the comprehensive availability of relevant data. Moreover, a data pipeline is implemented to enable automatic processing, visualization, and analysis of process data. To facilitate seamless data linkage across processes in the DMS, an ID-system is introduced. Finally, the developed framework’s validity is demonstrated by creating a DMS for press-hardened MMnS parts, showcasing its potential for practical applications.

The effect of biomimetic laser surface treatment on the wear performance of high manganese steel

High manganese steel finds widespread applications in diverse friction and wear environments. The poor wear resistance of high manganese steel at low stress levels has prompted researchers globally to focus on studying its wear performance. Drawing inspiration from the protective features of pangolin scales, this study employed a pulsed radiation mode CO2 laser to conduct biomimetic laser surface treatment (BLST) on Mn13 high manganese steel. The BLST generated a biomimetic surface morphology consisting of tiny scales on the high manganese steel specimens. Subsequently, the biomimetic laser surface-treated (BLSTed) specimens underwent tests for surface morphology, microstructure, microhardness, and surface roughness. These tests employed metallographic microscopy, scanning electron microscopy, a microhardness tester, and a surface profilometer, respectively. A ring block friction and wear testing machine was utilized to evaluate the wear performance of the BLSTed specimens. Changes in laser power, laser frequency, and laser scanning velocity were found to alter the surface morphology of BLSTed specimens. The experimental results revealed that the microstructure of the BLSTed specimen surface comprised needle-like martensite. The increment in surface hardness and surface roughness of BLSTed specimens contributed to an elevation in their average friction coefficient. Furthermore, the surface hardness and wear performance of BLSTed specimens exhibited varying degrees of improvement with the increase in laser power, laser frequency, and laser scanning velocity. The tiny biomimetic scales, created through BLST, provided protection to high manganese steel akin to the protective scales on the body of pangolins. Finally, the study unveiled the wear resistance mechanism of BLSTed specimens.

Microstructural Investigations of Weld Deposits from Manganese Austenitic Alloy on X2CrNiMoN22-5-3 Duplex Stainless Steel

Duplex stainless steels are materials with high performance under mechanical stress and stress corrosion in chloride ion environments. Despite being used in many new applications such as components for offshore drilling platforms as well as in the chemical and petrochemical industry, the automotive industry, etc., they face issues of wear and hardness that limit current applications and prevent the creation of new use opportunities. To address these shortcomings, it is proposed to develop a hardfacing process by a special welding technique using a universal TIG source adapted for manual welding with a pulsed current, and a manganese austenitic alloy electrode as filler material. The opportunity to deposit layers of manganese austenitic steel through welding creates advantages related to the possibility of achieving high mechanical characteristics of this steel exclusively in the working area of the part, while the substrate material will not undergo significant changes in chemical composition. As a result of the high strain hardening rate, assisted mainly by mechanical twinning, manganese austenitic alloys having a face-centered cubic crystal lattice (f.c.c) and low stacking fault energy (SFE = 20–40 mJ/m2) at room temperature, exhibit high wear resistance and exceptional toughness. Following cold deformation, the hardness of the deposited metal increases to 465 HV5–490 HV5. The microstructural characteristics were investigated through optical microscopy (OM), scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDX), X-ray diffraction (XRD), and Vickers hardness measurements (HV). The obtained results highlighted the feasibility of forming hard coatings on duplex stainless steel substrates.

Crystal Plasticity Finite Element Modeling of the Influences of Ultrafine-Grained Austenite on the Mechanical Response of a Medium-Mn Steel

Medium manganese (medium-Mn) steel, one of the third-generation advanced high-strength steels (AHSS), delivers impressive mechanical properties such as high yield strength, ultimate tensile strength, and uniform elongation. One notable feature of medium-Mn steels is the presence of ultrafine-grained (UFG) austenite, achieved through phase transformation from the parent martensite phase during intercritical annealing. While, in general, UFG is considered a strengthening mechanism, the impact of UFG austenites in medium-Mn steel has not been fully studied. In this manuscript, we advance our previous work on crystal plasticity simulation based on the Taylor model to consider fully resolved high-fidelity microstructures and systematically study the influence of the UFG austenites. The original microstructure with UFG is reconstructed from a set of serial electron backscatter diffraction (EBSD) scans, where the exact grain morphology, orientation, and phase composition are preserved. This microstructure was further analyzed to identify the UFG austenites and recover them to their parent martensite before the intercritical annealing. These two high-fidelity microstructures are used for a comparative study using dislocation density-based crystal plasticity finite modeling to understand the impact of UFG austenites on both the local and overall mechanical responses.

Microstructure evolution and property of high manganese steel coatings by laser shock assisted laser wire cladding

Field-assisted laser cladding (FALC) overcomes the limitations of laser cladding through the inherent advantages brought about by the use of various auxiliary energy fields (AEFs). Laser wire cladding (LWC) is limited by the common problems of laser cladding but has a promising future due to the extremely high material utilization rate. In this study, a laser shock assisted laser wire cladding (LSALWC) manufacturing process was proposed. In situ laser shock was introduced into the LWC to obtain finer grains structure and improve product performance. LSALWC does not change the composition of the coating, does not require the use of pretreatment and post-treatment, and does not reduce the efficiency of production. Using high manganese steel (HMS) as the model alloy, LSALWC was employed to achieve the expectation of reducing the proportion of columnar grains, refine the microstructure of columnar grains, and transform columnar grains into equiaxed grains. Compared with the sample (LC) manufactured by LWC, the performance of the sample (LSA) manufactured by LSALWC has been improved, the hardness increased from 285 ± 5 HV0.5 to 303 ± 6 HV0.5, the volume wear rate decreased from 2.1 × 10−4 mm3/N·m to 1.7 × 10−4 mm3/N·m, the primary dendrite spacing of the coating was reduced by 11.5%, and the heterogeneity of coating was more obvious. The cladding process under laser shock was studied using a high-speed camera, and the influence of laser shock on the coating was explained. The mechanism of the performance improvement of the LSA sample was explained. This study showed the disturbance of the molten pool was enhanced by laser shock, and the dendrites at the bottom were deflected or even broken. The broken dendrites were dispersed with the liquid flow and became new nucleation sites. Laser shock increased the supercooling during solidification by reducing the temperature gradient in the molten pool, and created an environment conducive to grain nucleation and growth. This process mitigates various issues in the casting process of HMS and provides a novel method for regulating the grain and microstructure of laser cladding. This research delves into the coupling between the AEF and the dynamic behavior of the molten pool, culminating in a model depicting the evolution of laser cladding solidification under the influence of the AEF, which will provide a new perspective for the research of FALC.

Effect of caliber rolling temperature on the deformation behavior and mechanical properties of dual-phase medium Mn steel

Dual-phase medium manganese steel (MMS) was caliber rolled at 800, 900 and 1000 °C, respectively, in order to clarify the deformation behavior and mechanical properties of warm deformed MMS. Herein, the microstructure evolution, tensile behavior and fracture characteristics exhibit obvious dependence on the caliber rolling temperature. The warm rolled steel contains martensite and austenite phases with heterogeneous grains including coarse fiber grains (CFG) and ultrafine equiaxed grains (UFG), which shows different microstructural stability. With the increase of rolling temperature, dynamic recrystallization (DRX) is more obvious, corresponding with the increasing percent of UFG, as well as the decreasing percent of CFG and martensite volume fraction. Meanwhile, high deformation temperature also leads to high austenite stability and the decreasing Transformation Induced Plasticity (TRIP) effect. The strength, strain hardening behavior and total elongation are gradually increased with the decrease of rolling temperature, which is attributed to severe strain partitioning and unique laminated structure in the caliber rolled MMS with low rolling temperature. Moreover, the warm rolled MMS reveals obvious ductile-ductile transition behavior in the temperature range from 25 °C to −60 °C. In addition, the low caliber rolling temperature also results into high impact energy, which is attributed to the high volume fraction of CFG.

Triplex steel powder design to avoid hot cracking in laser-powder bed fusion using computational thermodynamics

High manganese steels offer exceptional combinations of high strength and ductility, resulting in weight reduction when utilized in structural applications. Nevertheless, the conventional manufacturing routes of these steels is hindered by many production problems. Additive Manufacturing (AM) has emerged as a reliable solution to fabricate thin or complex shape compounds using these steel grades. Indeed, several studies have demonstrated the success to fabricate high manganese twinning-induced plasticity (TWIP) and transformation-induced plasticity (TRIP) steels by laser-powder bed fusion (L-PBF). However, a recent study on a high manganese triplex steel composition has revealed the occurrence of both hot cracking and micro segregation during rapid solidification in L-PBF, highlighting potential processability issues of this family of high alloy steels. In this study, the hot cracking susceptibility of different triplex steels is evaluated, focusing on the impact of the composition on the solidification paths and final microstructures. A Computer Coupling of Phase Diagrams and Thermochemistry (CALPHAD) approach is employed to predict alloy-dependent hot cracking susceptibility so as to establish guidelines for preventing hot cracking and provide insights into alloy design for AM. Microstructural observations are used to determine the accuracy of CALPHAD predictions in terms of elemental segregation, phase formation and hot cracking susceptibility. To this end, scanning transmission electron microscopy is used to evaluate elemental segregation at grain boundaries, while the local distribution of phases and their relative amount is measured by electron backscattered and X-ray diffraction, respectively. Hot cracking susceptibility is experimentally evaluated by measuring the length of cracks (when present) in the cross section of printed specimens.