Mechanical Machining Research Articles

Machining-Induced Burr Suppression in Edge Trimming of Carbon Fibre-Reinforced Polymer (CFRP) Composites by Tool Tilting

Several challenges arise during edge trimming of carbon fibre-reinforced polymer (CFRP) composites, such as the formation of machining-induced burrs and delamination. In a recent development, appropriate-quality geometric features in CFRPs can be machined using special cutting tools and optimised machining parameters. However, these suitable technologies quickly become inappropriate due to the accelerated tool wear. Therefore, the main aim of our research was to find a novel solution for maintaining the machined edge quality even if the tool condition changed significantly. We developed a novel mechanical edge-trimming technology inspired by wobble milling, i.e., the composite plate compression is governed by the proper tool tilting. The effectiveness of the novel technology was tested through mechanical machining experiments and compared with that of conventional edge-trimming technology. Furthermore, the influences of the tool tilting angle and the permanent chamfer size on the burr characteristics were also investigated. A one-fluted solid carbide end mill with a helix angle of 0° was applied for the experiments. The machined edges were examined trough stereomicroscopy and scanning electron microscopy. The images were evaluated through digital image processing. Our results show that multi-axis edge-trimming technology produces less extensive machining-induced burrs than conventional edge trimming by an average of 50%. Furthermore, we found that the tool tilting angle has a significant impact on burr size, while permanent chamfer does not influence it. These findings suggest that multi-axis edge trimming offers a strong alternative to conventional methods, especially when using end-of-life cutting tools, and highlight the importance of selecting the optimal tool tilting angle to minimize machining-induced burrs.

From Mechanical Machining Technology: A New Solution That Integrates Blades to the Implant to Control the Stress to the Peri-Implant Cortical Bone

Background: To prevent excessive compression of the cortical layer, which can lead to marginal bone loss, various companies have introduced specialized drills. However, these drills often lack the necessary precision, as the operator’s hand may neither be stable enough to prevent ovalization and over-widening nor precise enough to maintain coaxial alignment. Therefore, the aim of this study was to develop a device capable of achieving calibrated cortical preparation in terms of both dimension and coaxiality. Methods: A machining technology based on drilling principles was employed to create the device. Results: Nine blades were incorporated between the transmucosal neck and the implant threads, enabling the blades to cut the cortical bone coaxially during the implant insertion process. Conclusions: The primary goal of this study was to develop an implant capable of achieving calibrated cortical bone preparation, ensuring both precise dimensional control and coaxial alignment. This design incorporates integrated blades that allow for controlled cortical decompression, helping to manage radial compressive stresses during implant placement. Although the experimental studies cited were conducted independently of this research, they validate the functional efficacy of this implant design, demonstrating its ability to promote osseointegration and preserve marginal bone. The results suggest that this implant configuration holds the potential for improving clinical outcomes, particularly in cases where bone quality or density poses challenges to implant stability.

Energy and Environmental Aspects of the Sustainability of Clothing Production

The textile and clothing industries are very often lumped together when it comes to the environmental aspect such that the negative connotation of the textile industry from an environmental aspect is automatically transferred to the clothing industry. However, the two industries should be considered separately, particularly with regard to the machinery used and energy consumption in the production process. The energy consumption of electricity, compressed air, vacuum, steam, and other energy sources in the clothing industry is low compared to other related industries. Furthermore, no carcinogenic and allergenic waste is generated during the production of clothing, which has a low carbon footprint, i.e., it practically does not pollute the air, soil, and water. The waste produced during cutting is clean and unused and is immediately recycled. All of this contributes to the sustainability of the clothing industry from the energy and environmental aspects. This article describes the cutting and joining techniques used in the manufacture of clothing, from the energy and environmental aspects as well as aspects of the weaves, the necessary machine elements and mechanisms, and the energy used in all joining techniques, from which the above claims and facts can be seen.

Cutting mechanism of reaction-bonded silicon carbide in laser-assisted ultra-precision machining

Reaction-bonded silicon carbide (RB-SiC) is an important material used in aerospace optical systems. Due to the property mismatch between Si and SiC phases, the underlying cutting mechanism in ultra-precision machining of RB-SiC remains relatively unclear. Recently, laser-assisted machining (LAM) has emerged as an effective technique to improve the machinability of hard and brittle materials, which brings the question that how the high temperature affects the machining mechanism of RB-SiC. To elucidate these aspects, a series of grooving experiments and MD simulations were conducted in this study. The interaction mechanism between phases on material removal and subsurface damage was revealed and the effect of cutting temperature on Si-SiC interaction was explored. The results indicate that in conventional ultra-precision machining, SiC grains could affect the deformation of Si phase, whereas the influence of Si phase on SiC deformation is limited. As the cutting temperature increases, the Si-SiC interaction is less apparent and the deformation of Si and SiC becomes more independent. Meanwhile, the prominence of phase property mismatch on subsurface damage are reduced while the extension of disordered phases into boundaries merges as an important mechanism in subsurface damage formation. This research helps to understand the thermal effect on material interaction between phases during machining and aid to improve the performance of LAM on RB-SiC.

Thermal effects and deformation mechanisms in abrasive waterjet machining: insights from Ti-6Al-4V alloy for broader applications

As a novel cold machining method, abrasive waterjet machining (AWJM) has significant potential for processing titanium-based materials such as Ti-6Al-4V alloy. However, the thermal effects and material deformation mechanisms of AWJM remain challenging to explain. This study introduces a six-colour blackbody radiation pyrometry method that successfully monitors transient high temperatures during AWJM. The results revealed that temperatures during AWJM were not negligible, reaching up to 3602.08K, leading to material solidification and oxidation. The flash temperature exhibited transient and continuously oscillating characteristics at the microsecond scale. The combined mechanical and thermal loads created three distinct regions: the jet impact zone (elongated grains, oxide-based compositions, and material melting), the heat-affected zone (larger grains), and the base material zone. In the jet impact zone, a pronounced temperature gradient formed on the surface, promoting grain refinement. However, as the distance from the impact zone increases, the extent of grain refinement diminishes, leading to larger grain sizes. The higher kernel average misorientation values observed in and near the impact zone indicated that high-temperature conditions were insufficient for complete recrystallisation, either because of inadequate diffusion or the short duration of the elevated temperatures. This study reveals the thermal and material deformation mechanisms involved in the AWJM process. This establishes a foundational understanding of the processing of titanium-based and other heat-sensitive materials, ultimately contributing to enhanced overall material performance.

Analisis kekuatan pembebanan frame mesin press hidrolik kapasitas 3 ton

This study examines the safety and stress factors to determine the maximum dynamic load that can be supported by the press machine frame. Dynamic loads occur due to the working mechanism of the press machine that presses the bearing. Stress analysis test simulation using the Solidwork 2020 computer program with the finite element method in the simulation test of the hydraulic press machine frame material structure with dynamic load treatment. The frame design model uses U-profile iron material UMP 50 with a thickness of 3-5mm with dimensions of 50 mm x 38 mm. The simulated variable load is 3000 kg. The simulation results show the yield strength of the material = 521.927 N / m² (Mpa) and the stress, displacement, strain values ​​at a load of 3000 kg = simulation Stress = 620.422 N / m² (Mpa), Displacement = 1.232mm, Strain = 0.001. The von Mises stress value is 29,500 N = 620.422N; 521.927 N = 1.88. The simulation results show that the hydraulic press machine frame design has a safety factor of 0.001 and can withstand dynamic loads of up to 3000 kg.

Mechatronic technological system based on CNC and intelligent mechatronic mechanism

A mechatronic technological system (MTS) has been developed. It consisting of a CNC metal-cutting machine tool and a mechatronic spindle, made on the basis of an intelligent mechatronic mechanism (IMM). The main elements of the technological system – the CNC and IMM devices – are parts of a single hierarchical, two-level control system, representing, respectively, the upper and lower control levels in this system. The upper control level – the CNC device – ensures stabilization of the kinematic parameters of machining (displacement, speed, acceleration) and their software change in accordance with the CNC control program. The lower control level – the IMM device – ensures stabilization of the power parameters of mechanical machining (cutting axial force and torque) and their software change in accordance with the technological requirements for the surface quality and the physical-and-mechanical state of the surface layer of the machined parts. At both control levels (the upper and lower ones), closed automatic control systems “by deviation” of the adjustable kinematic (upper control level) and power (lower control level) parameters of mechanical machining are functioning. Moreover, the automatic control system of the lower control level of the hierarchy in relation to a similar automatic control system of the upper control level, implements the method of automatic control “by disturbance”. This, in addition to directly ensuring surface finish and surface integrity, allows improving the quality of stabilization of kinematic cutting parameters at the upper control level. Experimental studies of MTS were carried out when machining parts from various materials (steel, polymer composite materials, superhard crystals and stones, other difficult-to-machine materials).

A novel MOF-derived Fe/Ce@NPC-600 floating cathode with massive FeII using in photoelectro-Fenton system for efficient degradation of aqueous tetracycline: Fabrication, performance prediction based on machine learning and mechanism

A MOF-derived carbon/metaloxide composite (Fe/Ce@NPC-600) by doping Ce into NH2-MOF-101(Fe) precursor and simple one-step carbonization was fabricated. Fe/Ce@NPC-600 as a floating cathode was innovatively applied to the solar photoelectro-Fenton (SPEF) process to increase the yield of H2O2 and activate it for degradation tetracycline (TC). The characterizations showed that the presence of Ce greatly increased the content of Fe2+ and photoresponse ability in the material. Thanks to the synergistic effect of Fe and Ce, Fe/Ce@NPC-600 cathode could efficiently degrade TC by 98.2% within 30 min, and the removal rate of total organic carbon (TOC) was 68.2%, and the photoelectric synergistic enhancement factor (fPEF) was 1.4. Besides, based on machine learning, a extreme gradient boosting model was established to predict electrode performance. The degradation mechanism and pathway of TC were also proposed. Our results inspired the application of floating cathodes, MOF-derived materials and artificial intelligence for advanced oxidation processes for efficient removal of emerging contaminants.

An adaptive gravitational search algorithm for optimizing mechanical engineering design and machining problems

The gravitational search algorithm (GSA) is widely used for solving optimization problems because it performs in a superior manner as compared to various competing evolutionary and swarm-based metaheuristics. However, GSA frequently gets trapped in local optima due to a lack of solution diversity. Although chaotic gravitational search algorithm (CGSA) can resolve this issue to some extent but its degraded exploitation rate and convergence speed may not result in desired outcome. To this end, diversity-based chaotic GSA (DCGSA) has exhibited its capability to resolve the issues encountered with GSA and CGSA to a certain extent for unconstrained problems. DCGSA achieves this characteristic through the use of an adaptive gravitational constant, which varies according to the diversity values of the population. Since most real-world problems are subjected to some constraints, it is prudent to improve the performance of GSA in solving constrained optimization problems. The present study integrates the enhanced search capability of DCGSA with a generalized constraint handling mechanism to improve the performance of GSA in solving constrained problems. It is observed that DCGSA significantly outperforms GSA on both CEC (Congress on evolutionary computation) 2006, 2010 and 2017 functions and competes strongly with CGSA. Diversity analysis shows that the capability to balance exploration and exploitation rates is enhanced using CGSA and DCGSA. Furthermore, DCGSA algorithms outperform GSA and CGSA on real-world machining and CEC 2020 mechanical design problems. Comparison with state-of-the-art algorithms is made to analyze the performance of the algorithms from a larger perspective.

Formulation Ratio Effectiveness of Green Metal Working Fluid (GMWF) as a Bio Alternative for Green Manufacturing

Metalworking fluid (MWF) is essential for ensuring quality products and extended tool life during machining operations. While there are various sources of MWF, the need to minimize health hazards associated with mineral-based metal working fluid now calls for more environmentally friendly green metal working fluid (GMWF) from bio-degradable sources. Also, the effectiveness of vegetable-based GMWF significantly depends on the degree of functionalization. Though some studies considered the issue, the comparative analysis of the effect formulations (variation in concentration) of the constituting elements of the GMWF, especially for the base vegetable oil under consideration; has been grossly underreported. In this study, a GMWF emulsion has been developed from soybeans, palm fruits, and coconut with varying formulation ratios. Physicochemical characterization such as flash point, fire point, pour point, pH, density, and viscosity of the developed GMWF were analyzed. Also, a performance evaluation of the said GMWF was carried out and the investigation has shown that the physicochemical properties of the developed GMWF matched, as a potential substitute for conventional mineral-based MWF. Additionally, a performance evaluation conducted during a mechanical machining operation revealed that the GMWF showed an improved surface roughness of about 10.77% compared to conventional mineral MWF. Observations during the machining operation further revealed that the formulated GMWF demonstrated some level of environmental tolerance as it was not associated with misting or the discharge of fumes. The research outcome will impact green machining science and MWF technology for sustainable mechanical machining and cutting fluid development.

Optimization of Tool Wear and Cutting Parameters in SCCO2-MQL Ultrasonic Vibration Milling of SiCp/Al Composites

Silicon carbide particle-reinforced aluminum matrix (SiCp/Al) composites are significant lightweight metal matrix composites extensively utilized in precision instruments and aerospace sectors. Nevertheless, the inclusion of rigid SiC particles exacerbates tool wear in mechanical machining, resulting in a decline in the quality of surface finishes. This work undertakes a comprehensive investigation into the problem of tool wear in SiCp/Al composite materials throughout the machining process. Initially, a comprehensive investigation was conducted to analyze the effects of cutting velocity vc, feed per tooth fz, milling depth ap, and milling width ae on tool wear during high-speed milling under SCCO2-MQL (Supercritical Carbon Dioxide Minimum Quantity Lubrication) ultrasonic vibration conditions. The results show that under the condition of SCCO2-MQL ultrasonic vibration, proper control of milling parameters can significantly reduce tool wear, extend tool service life, improve machining quality, and effectively reduce blade breakage and spalling damage to the tool, reduce abrasive wear and adhesive wear, and thus significantly improve the durability of the tool. Furthermore, a prediction model for tool wear was developed by employing the orthogonal test method and multiple linear regression. The model’s relevance and accuracy were confirmed using F-tests and t-tests. The results show that the model can effectively predict tool wear, among which cutting velocity vc and feed rate fz are the key parameters affecting the prediction accuracy. Finally, a genetic algorithm was used to optimize the milling parameters, and the optimal parameter combination (vc = 60.00 m/min, fz = 0.08 mm/z, ap = 0.20 mm) was determined, and the optimized milling parameters were tested. Empirical findings suggest that the careful selection of milling parameters can significantly mitigate tool wear, extend the lifespan of the tool, and enhance the quality of the surface. This work serves as a significant point of reference for the processing of SiCp/Al composite materials.

3D Modeling Simulation and Innovative Design of a Saw Cutting Mechanism for a Movable Buckling Machine

In this research, a sawing mechanism of a mobile buckling machine was innovatively designed for the forest resources and environmental characteristics of the northeast region of China. The northeast region of China is rich in forest resources, but the climate is cold, which puts high demands on the performance and adaptability of mechanical equipment. In this study, the three-dimensional modeling of the saw-cutting mechanism was completed by Pro/Engineer 5.0 modeling software, and an in-depth dynamics simulation analysis was carried out using dynamics simulation software. The study aims to assess the applicability of this saw-cutting mechanism in the northeast region of China, analyze its design characteristics, and explore possible directions for performance optimization. Through this study, we expect to provide valuable references for future technological innovations, as well as to promote the practical application and development of mobile buckling machines in cold regions. This research not only has regional characteristics, but also reflects the innovative idea of combining mechanical equipment design with environmental adaptability.

Investigation on the machining mechanism of silicon modified by Au ion irradiation in elliptical vibration diamond cutting

Single-crystal silicon (Si) has important applications in semiconductor, infrared optics, and photovoltaic industries. However, Si is difficult to be machined precisely due to its hard and brittle characteristics. Ion irradiation is proposed as an advanced technology to reduce the hardness and brittleness for a covalent crystal, which is beneficial for the ductile machining process. In the present research, the simulation and experimental investigation of Si with Au ion irradiation were carried out firstly. As following, the grooving experiment is carried out by elliptical vibration cutting (EVC). the machining performance is compared with ordinary cutting (OC) and the material removal mechanism is elaborated. The critical depth of cut for brittle-to-ductile transition is nearly 7 times higher by EVC compared to OC. Initial verification of material modification was conducted by Raman spectra and cutting microgrooves. Finally, the ion irradiation damage mechanism and amorphous Si (a-Si)/crystalline Si (c-Si) machining deformation mechanism were analyzed in detail by transmission electron microscopy. The irradiated sample contains an amorphous layer of 1050 nm, a transition layer containing dislocations and nanocrystals, and a fully crystalline layer. During machining a-Si/c-Si interface, the machining defects in the amorphous layer will first absorb the energy and ensure that the crystalline layer does not produce subsurface damage. In summary, ion-irradiated Si can be achieved in the amorphous region at any depth position and the substrate ductile machining without subsurface damage generation by EVC.

Phase composition and microstructure of intermetallic alloys obtained using electron-beam additive manufacturing

The paper investigates the microstructure and phase composition of nickel- and aluminum-based intermetallic alloys obtained using two-wire electron-beam additive manufacturing (EBAM). Relevance of the research is related to the widespread use of intermetallic alloys based on nickel and aluminum (mainly Ni3Al) in various high-temperature applications and the need to use modern production methods when creating machine parts and mechanisms from these alloys. Using EBAM, the billets from intermetallic alloys with different ratios of the content of main components were obtained. Change in concentrations of the basic elements was carried out varying the ratio of feed rates of nickel and aluminum wires during additive manufacturing in the range from 1:1 to 3:1, respectively. The results of microscopic studies of the obtained alloys showed that, regardless of nickel content, the obtained alloys are characterized by a large–crystalline structure with grain sizes in the range of 100 – 300 μm for alloys with a component ratio of 1:1 and 150 – 400 μm for alloys with a component ratio of 2:1 and 3:1. At the same time, the alloy with an equal content of base components is characterized by more uniform grain and microstructure compared to those with high content of Ni. By changing the concentration ratio of the components, phase composition of the resulting billet can be purposefully controlled. In the case of an “equiatomic” content of the base components in the alloy, a NiAl-based compound with a small phase content based on the intermetallides Ni3Al5 and Ni3Al is formed. At high concent­rations of nickel, the intermetallic Ni3Al phase is formed, and at a component ratio of 3:1, structure of the resulting billet consists mainly of Ni3Al phase and the γ solid substitutional solution based on nickel. The paper demonstrates the possibility of direct production of intermetallic alloys with a given phase composition during electron-beam additive manufacturing.

УТОЧНЕНА МОДЕЛЬ ДВОКАНАЛЬНОГО ЕЛЕКТРОПРИВОДА ПОДАЧІ З ПІДСУМОВУВАННЯМ РУХІВ НА ХОДОВІЙ ГАЙЦІ ДЛЯ ВИСОКОТОЧНИХ МЕТАЛОРІЗАЛЬНИХ ВЕРСТАТІВ

The iterative two-channel feed electric drive (ED) with the summation of movements on the rotating sliding nut (RSN) is designed to increase the speed and accuracy of traditional single-channel ED feed mechanisms (FM) of metal-cutting machines with an inertial working tool (WT). A refined generalized mathematical model of movement of the two-channel ED with RSN was obtained, which was built for WT FM of the high-precision coordinate metal-cutting ma-chine of the 24К60АФ4 model. The model takes into account the main static moments of resistance during metalwork-ing, as well as the nonlinear nature of the sliding friction forces in the machine WT FM. Convenient recurrence rela-tions are obtained for the calculation and modeling of sections of the linearized friction characteristic. The structural-algorithmic diagram of the compensated iterative two-channel feed ED with subordinate configuration of control chan-nels is proposed, which makes it possible to compensate in steady-state conditions the negative impact on the accuracy of WT feed of the main static moments of resistance and nonlinearities of sliding friction forces in the drive load. Ref. 9, fig. 3, table.

Design of hydraulic motors with rotary shaft movement for driving working equipment in modern machines

The object of research is the processes in hydraulic motors based on power cylinders, designed to drive the shaft of the working equipment in modern machines into rotational motion. When using standard motors, a problem arises relating to the need to introduce additional devices into the structure of the mechanisms of modern machines. Such devices are aimed at matching the rotation frequency of the motor shaft with the rotation shaft of the working equipment of these machines. Such a device is a reducer, the use of which leads to the appearance of a number of disadvantages. Their elimination is achieved by using the results of this study. The reported results differ from standard motors that are mass-produced, in that, based on research, motors with a rotation frequency of its shaft in the range from zero to two hundred and more revolutions per minute are proposed, which is not realized by known motors. This testifies to the construction of motors based on power cylinders, which make it possible to realize this range of rotation frequencies of its shaft. The special and distinctive features of the results are based on the application of the principle of disintegration of motor elements into two functional components. One of them includes power cylinders with a crankshaft, and the second one includes the distribution system of the working fluid. The motor implementation went through the stages of designing computer and physical models and devising schematic solutions. Calculation dependences were obtained to determine the main design parameters, according to which the motor was manufactured in the form of a full-scale sample. The scope and conditions of practical use refer to machines with working equipment capable of functioning under a mode with a low rotation frequency and a significant torque on the motor shaft

High-Precision Printing of Cermets by Collapsable Matrix Assisted Digital Light Processing.

Shaping hard and brittle materials, e.g. cermets, at micrometer resolution has long been known challenging for both mechanical machining and high energy beam based additive manufacturing. Digital light processing (DLP), which features great printing quality and decent precision, unfortunately lacks capability to deal with the popular slurry-typed cermet precursor due to the tremendous optical absorption by its particles. Here, an innovative protocol based on a versatile collapsable matrix is devised to allow high-precision printing of WC-Co cermets on DLP platform. By tuning the external environment, this matrix attenuates composite powders to facilitate photopolymerization at the printing stage, and shrinks to condense green parts prior to thermal sintering. The as-obtained samples by collapsable matrix assisted DLP can reach a relative density of ≈90%, a record-breaking resolution of ≈10µm, and a microhardness of up to 14.5GPa. Complex delicate structures, including school emblem, honeycomb, and micro-drill can be directly fabricated, which has never been achieved before. Impressively, the as-obtained micro-drill is able to be directly used in drilling tasks. The above strategy represents a great progress in DLP by enabling shaping strong light attenuating materials at high resolution. Such advantages are ideal for the next generation ceramic-metal composite additive manufacturing.

Recent Developments in Mechanical Ultraprecision Machining for Nano/Micro Device Manufacturing.

The production of many components used in MEMS or NEMS devices, especially those with com-plex shapes, requires machining as the best option among manufacturing techniques. Ultraprecision machining is normally employed to achieve the required shapes, dimensional accuracy, or improved surface quality in most of these devices and other areas of application. Compared to conventional machining, ultraprecision machining involves complex phenomenal processes that require extensive investigations for a better understanding of the material removal mechanism. Materials such as semiconductors, composites, steels, ceramics, and polymers are commonly used, particularly in devices designed for harsh environments or applications where alloyed metals may not be suitable. However, unlike alloyed metals, materials like semiconductors (e.g., silicon), ceramics (e.g., silicon carbide), and polymers, which are typically brittle and/or hard, present significant challenges. These challenges include achieving precise surface integrity without post-processing, managing the ductile-brittle transition, and addressing low material removal rates, among others. This review paper examines current research trends in mechanical ultraprecision machining and sustainable ultraprecision machining, along with the adoption of molecular dynamics simulation at the micro and nano scales. The identified challenges are discussed, and potential solutions for addressing these challenges are proposed.

Simulation and experimental study of flexible adsorption and localization mechanism for vegetable grafting machines

Because of the lack of good seedling positioning during vegetable grafting, there are issues such as high labor costs and long grafting time. This article proposes a negative pressure suction seedling positioning method for seed leaves based on the characteristic parameters of cucumber spike wood, and designs a flexible adsorption positioning mechanism for spike wood. Firstly, the ventral surface curve trajectories of cucumber cotyledons were extracted using Matlab software, and then a shape-adaptive design was applied to the attachment surface of the flexible suction positioning mechanism, and a computational fluid dynamics model of the airflow field was established. By combining Fluent simulation analysis with orthogonal experiments, the effect of suction hole diameter, vacuum negative pressure value, suction hole quantity, and suction hole depth on the adsorption effect of the suction head was analyzed, the main and secondary factors and operational indicators that affect the adsorption effect are evaluated. The optimal parameter combination: suction hole diameter of 1.5 mm, vacuum negative pressure value of 2 kPa, suction hole quantity of 42, and suction hole depth of 2 mm, has been found. A verification experiment was conducted on a test bench, and the experimental results show that the success rate of leaf absorption using the optimal parameter combination is 97.69%, which indicates that the suction head is designed reasonably and meets the requirements of grafting.

РОЗРОБКА І ДОСЛІДЖЕННЯ БАГАТОПОЗИЦІЙНОГО ГІДРОАПАРАТУ ТЕХНОЛОГІЧНОЇ МАШИНИ

According to the analysis of the designs of technological machines that have several executive mechanisms that work sequentially according to the technological diagrams and receive movements from the electric drive through chains of mechanical transmission mechanisms consisting of a set of kinematically connected friction pairs and parts, complicated in the design and its production, have reduced reliability in operation. The authors propose a developed hydraulic system for distributing motion to the working mechanisms of the technological machine, which consists of an original design of a multi-position, multi-line hydraulic apparatus, which can ensure the distribution of motion to several hydro motors of the working mechanisms of the technological machine in accordance with the cyclogram of its operation and replace the chains of mechanical transmission mechanisms and parts. The originality of the design of the multi-position, multi-line, single-spool hydraulic device is that it combines the properties of a spool- and valve-type hydraulic distributor, and the spool itself has a complex sectional cylindrical shape with cut sectors and makes a rotary, not reverse translational movement. The developed hydraulic device can perform both distribution and control functions and can replace controlled automatic devices. A math model for calculating the volume of the working cavities of the hydraulic device (hydraulic distributor) was developed. In order to check the operability of the hydraulic apparatus of the new design, its parametric modeling in the SolidWorks system and a cycle of experimental studies using the FloWorks module were carried out. The results of the distribution of liquid in the hydraulic apparatus for individual cavities connected to the hydraulic lines of the hydraulic motors of the working mechanisms of the technological machine were obtained. The principle of designing a new hydraulic device can be used to distribute liquid in technological machines with different cycles of mechanism interaction.