Low Temperature Toughness Research Articles

Crystallographic study on microstructure evolution and mechanical properties of coarse grained heat affected zone of a 500 MPa grade wind power steel

The effect of different welding heat inputs on the microstructure and mechanical properties of the simulated coarse grained heat affected zone (CGHAZ) of high-strength wind power steel with yield strength of 500 MPa has been investigated using scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Charpy impact tests have demonstrated that there exists an optimum heat input of ∼20 kJ/cm that allows optimum impact toughness to be obtained for the CGHAZ. It was shown that this is related to the refined bainitic structure and the highest density of high-angle grain boundaries (HAGBs) with misorientation angle of more than 45°. In crystallographic visualization studies, it was shown that the weakest variant selection occurs for the bainite transformation in the optimal heat input, leading to the highest density of HAGBs with each Closed-packet group containing two or three Bain groups and showing a staggered arrangement structure. The contribution that can effectively deflect and prevent crack propagation during impact experiments has to come from the block boundary. However, it was also found that the center segregation induced by C and Mn reduces the low-temperature impact toughness of the core sample before and after simulated welding, and affects the fluctuations of impact toughness and fatigue performance of simulated CGHAZ. Mn segregation can have a genetic effect on the welding heat affected zone, inducing a lower temperature martensitic transformation, which in turn leads to a decrease in low-temperature toughness and fatigue crack arrest performance.

Effect of chromium and molybdenum addition on the matching mechanism of strength−ductility−toughness of low carbonmedium manganese steel

Low carbon medium manganese steel with chromium and molybdenum addition (4MnCM), alongside a control group without these additions (4Mn), was developed. The quenching (860 °C) and tempering (620 °C) heat treatment process was applied to both steel groups. The influence of Cr and Mo on the microstructure evolution and mechanical properties was examined. The findings revealed that, the low−temperature impact energy values (KV2) of 4MnCM at −60 and −84 °C were enhanced by 104 and 107 J, in comparison to 4Mn. The yield and tensile strength saw an increase of 100 MPa. The higher low-temperature toughness of 4MnCM is attributed, on one hand, to the addition of Cr and Mo, which inhibiting deformation twinning through enhances the stacking fault energy (SFE) of reversed austenite. On the other hand, it is due to the absence of coarse ε−martensite (ε−m) along the crack propagation path. Additionally, the phase transformation of reversed austenite occurs at the crack nucleation stage during the impact process of both steels, which helps alleviate stress concentration and increases the energy required for crack formation. The primary reason for the higher strength of 4MnCM lies in the significant enhancement of precipitation strengthening effects through the precipitation of M6C, M23C6 and Nb/TiC co-precipitation with M6C.

Current Status and Trends of Low-Temperature Steel Used in Polar Regions.

The desire to explore the natural resources and geopolitical patterns of the North and South Poles has significantly increased the interest of experts and researchers in the development and utilization of the polar regions. In this article, we comprehensively analyzed the current state of the development of polar low-temperature steel around the world. We highlighted the challenges that must be addressed in the ongoing development efforts and summarized the expected future trends in this field. The main theme of this article involves the challenges encountered in polar environments primarily caused by the low-temperature toughness and seawater corrosion of marine steel.

Improving the Mechanical Properties of Hot Rolled Low-Carbon Copper-Containing Steel by Adjusting Quenching Roll Speed.

This paper presents a comprehensive study of the impact of quenching roll speed on enhancing the low-temperature toughness of a low-carbon copper-containing steel. The microstructure characteristics, such as the prior austenite grains, and the distribution and volume fraction of precipitates, are observed using optical microscopy, scanning electron microscopy, transmission electron microscopy, and small-angle scattering X-ray. The results show that a decrease in the quenching roller speed (2 m/min) contributes to the achievement of more excellent low-temperature toughness (the average value is 232 J), although the prior austenite grains exhibit a relatively larger size in this case. The tempering treatment results in the precipitation of a large amount of 9R-type Cu-rich particles, regardless of the quenching roller speed. Reducing the quenching roller speed contributes to the increase in the volume fraction of Cu-rich particles, which is considered to be the main factor contributing to the achievement of excellent low-temperature toughness.

Structural Optimization of PA12/MVQ@POE-g-MAH Ternary Composite for Superior Toughness and Low-Temperature Resistance.

To enhance the low-temperature toughness and resistance of the engineering plastic polyamide PA12, this study introduces novel PA12/MVQ@POE-g-MAH ternary composites using a two-step process and dynamic curing. Analytical results indicate that incorporating MVQ@POE-g-MAH into the PA12 matrix markedly enhances its toughness and heat resistance. As the MVQ@POE-g-MAH content increases, the elongation at break of PA12 composites significantly expands from 52.83% to 204.69%, and the notch impact strength escalates from 8.69 to 74.34kJ m-2. In addition, the brittleness temperature of PA12 decreases from -59.5 to -67.0°C. Experimental findings confirm that POE-g-MAH is dispersed at the interface between MVQ and PA12, creating an encapsulated structure of MVQ@POE-g-MAH. This enhancement significantly broadens the potential applications of PA12 by improving its toughness, and resistance to both low and high temperatures, as well as impact endurance.

Effects of Cr and Ni addition on critical crack tip opening displacement (CTOD) and supercritical CO2 corrosion resistance of high-strength low-alloy steel (HSLAs)

The effects of Cr and Ni content on the low-temperature toughness and supercritical CO2 corrosion resistance of high-strength low-alloy steel (HSLAs) were investigated by optical microscopy, scanning electron microscope, electron backscattered diffraction, transmission electron microscope, X-ray Photoelectron Spectroscopy, electron probe X-ray micro-analyzer, critical crack tip opening displacement, and supercritical CO2 corrosion experiments. In this study, the complex structure of high-strength low-alloy steel is identified and quantified, and related to the critical crack tip opening displacement (CTOD). The further addition of Ni and Cr promotes the formation of granular bainite (GB) and martensite-austenite (MA). The proportion of high-angle grain boundaries in the GB structure is small and does not significantly hinder crack expansion, while MA frequently leads to the initiation and expansion of cracks, deteriorating the low-temperature toughness of the material. Supercritical CO2 corrosion experiments displayed that further addition of Cr and Ni will improve the density and protection of corrosion products. But high-density dislocations will destroy the integrity of the lattice structure of the material and may serve as diffusion channels to affect the formation of the passivation layer and repair. Moreover, dislocation-dense areas are more likely to capture impurity elements, forming a micro-battery effect and accelerating local corrosion. This reduces the extent to which Cr and Ni alloy elements improve the corrosion resistance of HSLA steel.

A nacre-inspired polymheric multilayer film with high efficiency of low-temperature toughening

Polypropylene (PP) films have been widely used in medical, electronics, and construction fields due to their low cost and excellent comprehensive properties. However, the poor low-temperature toughness of PP films restricts its further applications in extreme cold environments. Here, the nacre-inspired 8-, 32-, 128-, and 512-layer PP/SEBS-based films were constructed via our multilayer blown systems. Compared to the conventional blended films, 128-layer films showed significant improvement under the low-temperature conditions, i.e., 160 %, 150 %, and 136 % in impact toughness, tear toughness, and elongation at break, respectively. The high toughening efficiency of the multilayer films is because of the nacre-inspired multilayer structures, which can develop the multi-stage propagation of the damage behavior such as craze and plastic deformation to dissipate much energy when mechanically broken. Since nacre-inspired PP/SEBS-based multilayer films show high efficiency in low-temperature toughening, this work may provide a possible solution to improving the low-temperature mechanical properties of PP films or even other types of polymeric films.

Electrochemical Polishing Method for Titanium Alloys with a Microgroove Structure

TI–6AL–4V alloys are widely used in various fields owing to their excellent corrosion resistance, high-temperature resistance, and low-temperature toughness. Herein, a microgroove fixture was used to simulate the microgrooves in a titanium alloy with different aspect ratios to study the influence of the electrolyte flow rate on the polishing effect. The optimization of the electrochemical polishing parameters was conducted using experiments and simulations. The effects of process parameters, such as the concentration of sodium chloride (NaCl) and zinc chloride (ZnCl2), polishing time, and processing voltage, on the quality of the post-polished surface were studied. Experiments were conducted on microgrooves with different aspect ratios under the optimized polishing process parameters. Changes in the surface elements of the microgrooves after polishing were detected. The experimental results indicated that the optimal electrochemical polishing solution flow rate, NaCl concentration, ZnCl2 concentration, polishing time, and processing voltage were 0.2 m/s, 4.0 wt.%, 0.4 wt.%, 8 min, and 90 V, respectively. After 8 min of electrochemical polishing, a TiO2 passivation film was formed on the surface of the microgroove. The surface roughness of the notch and bottom of the microgroove decreased from 250 nm to below 40 nm, with a minimum of 24.5 nm.

Effect of Pre-Weld Heat Treatment on the Microstructure and Properties of Coarse-Grained Heat-Affected Zone of a Wind Power Steel after Simulated Welding

The effect of pre-weld heat treatment on the microstructure and low-temperature impact toughness of the coarse-grained heat-affected zone (CGHAZ) after simulated welding was systematically investigated through the utilization of scanning electron microscopy (SEM) and electron back-scattering diffraction (EBSD). The Charpy impact test validated the presence of an optimal pre-weld heat treatment condition, resulting in the highest impact toughness observed in the CGHAZ. Three temperatures for pre-weld heat treatment (690, 720 and 750 °C) were used to obtain three different matrices (Steel 1, Steel 2, Steel 3) for simulated welding. The optimal pre-weld heat treatment is 720 °C for 15 min followed by water quench. Microstructure characterization showed that there is an evident microstructure comprising bainite (B) in Steel 1 and Steel 2 after pre-weld heat treatment, while the addition of martensite (M) with the pre-weld heat treatment temperature exceeds Ac1 by almost 60 °C (Steel 3). These differences in microstructures obtained from pre-weld heat treatment influence the refinement of high-temperature austenite during subsequent simulated welding reheating processes, resulting in distinct microstructural characteristics in the CGHAZ. After the optimal pre-weld heat treatment, Steel 2 subjected to single-pass welding thermal simulation demonstrates a refined microstructure characterized by a high density of high-angle grain boundaries (HAGBs) within the CGHAZ, particularly evident in block boundaries. These boundaries effectively prevent the propagation of brittle cracks, thereby enhancing the impact toughness.

Oxygen solutes-regulated low temperature embrittlement and high temperature toughness in vanadium

The plasticity of body-centered cubic (BCC) metals is sensitive to interstitial trace impurities. Owing to high oxygen affinity, vanadium (V) shows a tendency of embrittlement with increasing oxygen concentration. However, how oxygen solutes affect the ductile-to-brittle transition (DBT) behavior of V remains unclear. In this study, we investigate the DBT behavior of V with different oxygen solute concentrations using small-punch test. As oxygen content increases, the DBT temperature (DBTT) rises incrementally accompanied by a widening of the semi-brittle transition zone. The reduction of the lower fracture energy plateaus indicates a classical low-temperature embrittlement, while the rising of the upper fracture energy plateaus manifests a remarkable high-temperature toughening. Below DBTT, owing to the strong pinning effect of oxygen-vacancy complexes on dislocations, only a limited number of slip systems were activated with very low dislocation density, and all screw dislocations are immobile. Above DBTT, owing to the intensive interactions between dislocation and oxygen-vacancy complexes, frequent dislocation cross-slips trigger multiple slip systems and accelerate dislocation multiplication and storage, all of which contribute to the high-temperature toughness. These findings clarify the effect of oxygen solute on the DBT of V and guide the design of high-performance refractory metals.

TiC-induced nanoscale Cu-rich re-precipitation mechanism under welding thermal cycles and its effect on the strength-toughness of heat affected zones

In order to solve the softening problem of welding heat affected zone (HAZ) for Cu-bearing steel caused by the dissolution of Cu-rich particles, TiC was utilized to induce the Cu-rich re-precipitation. With the peak temperature increased from 780 °C (ICHAZ) to 950 °C (FGHAZ), the size of 9R–Cu increases from 4 nm to 5 nm, accompanied with the increment of volume fraction from 0.6% to 1.0%. Phase field simulations indicate that TiC repels Cu atoms into γ-Fe matrix and promotes the formation of Cu-rich clusters. Then, Cu-rich clusters provide more nucleation sites for Cu-rich particles, which contributed to the re-precipitation of refined 9R–Cu. Due to the disappearance of coarse grain boundary Cu-rich particles and formation of fresh lath bainite, re-precipitated Cu-rich particles provided precipitation strengthening value of 237 MPa and 298 MPa without decreasing the low temperature toughness for ICHAZ and FGHAZ. The yield strength and absorbed energy at −40 °C of HAZs exceed 1000 MPa and 120J, respectively.

Effect of Boron on Microstructures and Low-Temperature Impact Toughness of Medium-Carbon CrMo Alloy Steels with Different Quenching Temperatures

The effect of boron (B) on the microstructures and low-temperature impact toughness of medium-carbon CrMo steel quenched at 870~1050 °C and tempered at 600 °C was studied via Charpy impact testing and microstructure characterizations. The results showed that with an increasing B content from 0 to 50 ppm, the low-temperature impact toughness deteriorated significantly at quenching temperatures (Tq) lower than 950 °C but increased at a higher Tq of 1050 °C. Undissolved M2B particles remained and coarsened during the holding process due to the low Tq, decreasing the critical stress required for crack initiation and deteriorating the impact toughness accordingly. However, this detrimental effect of B could be mitigated by a higher Tq, and the favorable influences on the impact toughness improvement could be attributed to (1) the finer M2B particles formed during quenching effectively pinning the austenite grain boundaries (GBs), leading to a finer block size and a high density of high-angle grain boundaries, which reduced the critical stress for crack initiation; and (2) the fact that the coarsening of M23C6 on the GBs during tempering was slightly suppressed by the segregated B, eventually increasing the energy required for crack propagation. However, the degree of the favorable effect due to B was still lower than the negative effect of a high Tq.

Effect of carbon content on strength and toughness of deposited metal for 1000 MPa-grade high-strength welding wire

The microstructure and mechanical properties of the deposited metal of 1000 MPa-grade marine steel welding wire were observed and tested using characterization methods such as OM, SEM, TEM, XRD, and EBSD. The influence of carbon content (0.061–0.080 wt%) on the structure of the deposited metal was examined, with the strengthening and toughening mechanisms of the deposited metal elucidated. The results indicated that the deposited metal structure primarily consisted of lath bainite, martensite, and a small amount of retained austenite as the carbon content increased from 0.061 wt% to 0.080 wt%; the proportion of martensite increases, while bainite and retained austenite decrease. Additionally, the lath morphology changes from “interwoven” to “parallel.” The yield strength of the deposited metal increases from 915 MPa to 1007 MPa, while the impact energy at −50 ℃ decreases from 120 J to 59 J. The increase in martensite proportion contributed to the enhanced strength of the deposited metal. Solid solution and dislocation strengthening are the primary strengthening methods. The observation of the impact fracture section revealed that the bainite was segmented and refined. In contrast, the “intertwined” morphology of plate-striped bainite/martensite and high-angle grain boundaries hinders crack propagation, thereby improving the low-temperature impact toughness.

Effect of Cooling Rate on Microstructure and Mechanical Properties According to Heat Treatment Temperature of Inconel 625

Inconel 625 is typically used in extreme environments due to excellent mechanical properties such as high strength, corrosion resistance, abrasion resistance and low-temperature toughness. When manufacturing a hot forged flange with a thick and complex shape, the cooling rate varies depending on the location due to the difference in thermal gradient during the cooling process after hot forging. In this study, to evaluate the microstructure and mechanical properties of Inconel 625 according to the cooling rate, we performed heat treatment at 950°C, 1050°C, and 1150°C for 4 hours followed by water cooling. Additionally, temperature data for each location on the flange were obtained using finite element method (FEM) simulation for each heat treatment temperature, revealing a discrepancy in the cooling rate between the surface and the center. Therefore, the correlation between microstructure and mechanical properties according to cooling rate was investigated.

Investigating the ductile to brittle transition phenomenon in binary Fe-Ni systems using molecular dynamics simulation

Ductile to brittle transition (DBT) phenomenon is commonly observed in BCC Fe-based systems, which significantly deteriorates their low temperature fracture toughness. Ni is known to be an effective alloying element to improve the low temperature toughness by reducing the ductile to brittle transition temperature (DBTT). The present article investigates the role of Ni in tailoring the DBT curve of BCC Fe by employing molecular dynamics (MD) simulation. Here, we performed mode-I loading of different pre-cracked systems (pure Fe, Fe-2 wt% Ni and Fe-4 wt% Ni alloys) over a temperature range of 1–800 K to construct their DBT curves. The DBT curves are subsequently correlated with the temperature sensitivity of fracture stress, which is estimated using the concept of critical strain energy release rate (GIC). The role of Ni in reducing the fracture stress sensitivity is responsible for decreasing the DBTT as well as the slope of the DBT region. The underlying mechanism is discussed in terms of the crack blunting effect of Ni which effectively increases the GIC and hence the fracture stress, particularly at the low temperature regimes. Besides, the significantly large strain rate imposed in MD simulation is mainly responsible for the higher DBTT values when compared with the experimental results. The present paper tackles this strain rate issue by using an appropriate strain rate sensitivity factor to rescale the simulated DBTT values down to the experimental ones, resulting in a good match between the simulated and experimental DBTT.

Research on the Low-Temperature Impact Toughness of a New 100-mm Ultra-Thick Offshore Steel Fabricated Using the Narrow-Gap Laser Wire Filling Welding Process.

Ultra-thick offshore steel, known for its high strength, high toughness, and corrosion resistance, is commonly used in marine platforms and ship components. However, when offshore steel is in service for an extended period under conditions of high pressure, extreme cold, and high-frequency impact loads, the weld joints are prone to fatigue failure or even fractures. Addressing these issues, this study designed a narrow-gap laser wire filling welding process and successfully welded a 100-mm new type of ultra-thick offshore steel. Using finite element simulation, EBSD testing, SEM analysis, and impact experiments, this study investigates the weld's microstructure, impact toughness, and fracture mechanisms. The research found that at -80 °C, the welded joint exhibited good impact toughness (>80 J), with the impact absorption energy on the surface of the weld being 217.7 J, similar to that of the base material (225.3 J), and the fracture mechanism was primarily a ductile fracture. The impact absorption energy in the core of the weld was 103.7 J, with the fracture mechanism mainly being a brittle fracture. The EBSD results indicated that due to the influence of the welding thermal cycle and the cooling effect of the narrow-gap process, the grains gradually coarsened from the surface of the welded plate to the core of the weld, which was the main reason for the decreased impact toughness at the joint core. This study demonstrates the feasibility of using narrow-gap laser wire filling welding for 100-mm new type ultra-thick offshore steel and provides a new approach for the joining of ultra-thick steel plates.

Microstructure and Low-Temperature Toughness of Reheated Coarse-Grained Heat-Affected Zone of 06Ni9DR Steel

Microstructure and Low-Temperature Toughness of Reheated Coarse-Grained Heat-Affected Zone of 06Ni9DR Steel

Effect of cooling temperature on microstructure and mechanical properties of Ti microalloyed steel

Ti is a relatively inexpensive alloying element. Ti micro-alloying enables steel to have higher strength, which has already been applied to steel products in many domains, including engineering machinery. In this work, the effects of cooling temperature upon the mechanical properties and microstructure of Ti microalloyed steel were researched by OM, TEM, tensile and impact tests. The consequences show that as the final cooling temperature (FCT) decreased, the steel plate microstructure changed from PF + P + B (less) to GB + PF (less)+ P (less), and the grain size decreased obviously. As the temperature further decreased to 607°C, the intragranular dislocation tangles and subgrains increased significantly. The size and number of large TiC precipitates in the steel plate decreased with the decrease of the final cooling temperature. Additionally, the mean size of precipitates decreases gradually. As the FCT varied between 672°C and 645°C, the steel plate strength and low temperature toughness were significantly improved. As the temperature is further reduced to 607°C, the strength increase was reduced. Due to the improvement of grain uniformity, the low temperature toughness was further enhanced to 156 J.

Microstructure evolution and enhanced cryogenic toughness of laser welded dissimilar SA645/AISI304L joints via intercritical tempering

In this study, we explored the impact of intercritical tempering on the microstructural evolution and mechanical properties of dissimilar welds formed through laser welding between 5%Ni steel (SA645) and austenitic stainless steel (AISI304L). Upon tempering at 500 °C, reversed austenite manifested within the weld metal. The volume proportion of reversed austenite in weld metal at room temperature increased first, exhibiting a maximum (∼10%) at ∼600 °C, and then decreased with increasing tempering temperature, which was associated with the diminished stability of austenite. Due to the change in tempering temperatures, two distinct types of reversed austenite were present, with one being located at the high-angle grain boundaries and the other within the martensite blocks. As the tempering temperature increased, the weld metal hardness decreased, reaching a minimum of ∼306 HV at 600 °C, and then increased. The dislocation density within the martensite matrix and the quantity of reversed austenite are the crucial factors to determine the hardness of weld metal. The cryogenic impact toughness of weld metal increased at first and then decreased as the tempering temperature increased. The maximum of ∼40 J for the cryogenic impact toughness was obtained when tempering at 600 °C. The low-temperature impact toughness of the weld metal was determined by the synergy of the TRIP effect of reversed austenite, the compatible deformation capability of dual-phase structure, and the crack propagation behavior.

Preparation and performance analysis of polyamide-based rapid repair material for asphalt pavement shallow groove

In order to effectively remedy shallow grooves on asphalt pavements, this study presents an innovative solution, termed Polyamide-based Asphalt Pavement Shallow Groove Rapid Repair Material (PA-SGRRM). This material employs polyamide 6 (PA6) as the matrix resin, in conjunction with polypropylene (PP), ethylene-vinyl acetate copolymer (EVA), and maleic anhydride-grafted polyethylene-octene copolymer (POE-g-MAH). It is manufactured through an extrusion granulation process. At the outset, a molecular dynamics approach was employed to assess the compatibility of the primary constituents and the adhesion between the matrix resin and asphalt, confirming the rationale behind the material selection. Subsequently, the orthogonal experimental design method was utilized to investigate the influence of design parameters (POE-g-MAH content, PP content, and EVA content) on the flexural strength, tensile strength, low-temperature toughness, and melt flow rate of PA-SGRRM. Following this, we prepared samples with the optimal proportions of EVA and POE-g-MAH and conducted a separate analysis to evaluate the impact of PP on the saturated moisture content of PA-SGRRM. Finally, we employed Scanning electron microscopy (SEM) to observe the microstructures of the low-temperature fracture surface and ambient temperature tensile fracture surface of the PA-SGRRM and employed Fourier transform infrared spectroscopy (FTIR) to deduce the primary chemical reactions occurring within the PA-SGRRM. The results demonstrated that POE-g-MAH played a crucial role in enhancing the compatibility of the simulated hybrid system consisting of PP and PA6. Additionally, it was observed that adhesion between PA6 and asphalt existed, with a gradual decrease as temperature rose. The content of POE-g-MAH and PP were the two primary parameters influencing the performance of PA-SGRRM. POE-g-MAH exerted a significant adverse impact on the flexural strength, tensile strength, and melt flow rate of PA-SGRRM, while substantially improving its low-temperature toughness. The PP positively reduced the water absorption characteristics of PA-SGRRM. Based on the experimental results, the optimal combination of design parameters for PA-SGRRM is recommended.