In this study, the continuous dynamic recrystallization (CDRX) behaviors of a hot-deformed Ti-55511 alloy are investigated in β single-phase domain. CDRX is found to play a dominant role in the microstructure evolution during thermomechanical forming of the Ti-55511 alloy. In order to quantitatively and visually simulate the hot forming process, a probabilistic cellular automata (CA) method is established. This CA technology integrates the dislocation evolution model, subgrain nucleation rate model, misorientation evolution model, grain boundary (GB) migration model, and topology deformation model. The results of a systematic study of both microstructural evolution and macroscopic mechanical response at various strains, strain rates, and temperatures are presented. The average absolute relative error (AARE), correlation coefficient (R), and root-mean squared error (RMSE) values between the experimental and simulated stresses are 4.63 %, 0.9963, and 3.81 MPa, respectively. The deviation values of subgrain size range from 1.27 % to 17.25 %, when the temperatures varies from 920 to 980 °C. The predicted results well agree with the measured results, demonstrating the transition from a coarse and static recrystallized structure to a refined and continuous dynamic recrystallized structure. A low Zener-Hollomon (Z) parameter can effectively enhance the progress of CDRX. Higher temperatures and lower strain rates result in a larger volume fraction of CDRX. Quantitative analyses confirm that the incubation period for CDRX is significantly longer than that for subgrain formation, indicating a sustained transformation from the low-angle grain boundaries (LAGBs) to the high-angle grain boundaries (HAGBs) through the absorption of dislocations.
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