Low Contact Force Research Articles

Contact analysis of measured surfaces based on modified interacting and coalescing Hertzian asperities (ICHA) model with oblique contact asperities

The contact mechanism for joint surfaces is important for predicting the loading process and dynamic properties of precision machinery products. A multiasperity model considering the lateral interaction and coalescence of contact regions with oblique asperity contact, the interacting and coalescing Hertzian asperities (ICHA) model, is introduced in this work. Contact angle [Formula: see text] and radius of curvature [Formula: see text] are vital parameters that are directly calculated based on grid points measured from the milling and grinding surfaces. Numerical simulations of [Formula: see text] and [Formula: see text] were analysed. The results show that the proposed model is more effective at improving the contact area versus force relationship than various asperity models for low and middle contact forces. [Formula: see text] and [Formula: see text] follow a Gaussian distribution. Because of the existence of coalescence, they decrease with increasing contact force. Furthermore, the [Formula: see text] and [Formula: see text] in the startup phase are crucial data that can be used to judge the effects of oblique asperity contact. They are greatly influenced by fractal dimension [Formula: see text] and fractal roughness G. From the comparisons with the surfaces generated by Weierstrass-Mandelbrot function, it is suggested that to obtain an accurate contact prediction in the loading process, oblique contact is as important as lateral interaction and coalescence.

Superconducting qubits in a flip-chip architecture

Flip-chip architectures have recently enabled significant scaling-up of multi-qubit circuits and have been used to assemble hybrid quantum systems that combine different substrates, for example, for quantum acoustics experiments. The standard flip-chip method uses superconducting galvanic connections between two substrates, typically implemented using sophisticated indium wafer-bonding systems, which give highly reliable and temperature-cyclable assemblies, but are expensive, somewhat inflexible in design, and require robust substrates that can sustain the large compressive forces required to cold-weld the indium bonds. A much simpler method is to assemble dies using very low-force contacts and air-dried adhesives, although this does not provide a galvanic contact between the dies. Here, we demonstrate that the latter technique can be used to reliably couple superconducting qubit circuits, in which the qubits are on separate dies, without the need for a galvanic connection. We demonstrate full vector qubit control of each qubit on each of the two dies, with high-fidelity single-shot readout, and further demonstrate entanglement-generating excitation swaps as well as benchmark a controlled-Z entangling gate between the two qubits on the two dies. This exemplifies a simple and inexpensive assembly method for two-plus-one-dimensional quantum circuit integration that supports the use of delicate or unusually shaped substrates.

Impact of power and contact force in ablation-index guided radiofrequency lesions in an in vitro model

Abstract Funding Acknowledgements Type of funding sources: Public Institution(s). Main funding source(s): Electrophisiology Section of the Spanish Society of Cardiology Introduction. Lesion Size Index (LSI) and Ablation Index (AI) are markers of lesion quality that incorporate power, contact force (CF), and time in a weighted formula to estimate lesion size. Although accurate predicting lesion depth in-vitro, their precision in lesion size estimation has not been well established for certain power and CF settings. Purpose. We conducted an experimental ex-vivo study to analyse the effect of power and CF in size and morphology of ablation lesions in a porcine heart model. Methods. 24 sets of 10 perpendicular epicardial radiofrequency applications were performed with two commercially available catheters (TactiCath, Sensor Enabled; and SmartTouch) on porcine left ventricle submerged in 37ºC saline, combining different power (25, 30, 35, 40, 50 and 60W) and CF (10 and 20g) settings, and aiming at a lower (LSI/AI of 5/400) or higher (LSI/AI of 6/550) index. After each application, lesions were cross-sectioned and measured. Results. 480 lesions were performed. For a given target index and CF, significant differences in lesion volume and depth with different power settings were observed with both catheters. Regarding lesion volume, statistically significant differences were observed with all CF and LSI targets with TactiCath, except for 10 g and LSI 5 (10 g and LSI 5, p = 0.4134; 10 g and LSI 6, p < 0.0001; 20 g and LSI 5, p < 0.0001; 20 g and LSI 6, p < 0.0001). The same occurred for SmartTouch, showing statistically significant differences with all CF and AI targets, except for 20 g and AI 550 (10 g and AI 400, p = 0.0001; 10 g and AI 550, p < 0.0001; 20 g and AI 400, p < 0.0001; 20 g and AI 550, p = 0.001). Similar differences could be found in lesion depth with each catheter. Globally, lesions performed with 50 and 60W were significantly smaller and shallower than those performed with 35 or 40W (figure). Regarding CF, catheters behaved differently: lesions performed with 10g were smaller and shallower than those performed with 20g with Tacticath, while being bigger and deeper with SmartTouch. In a side-by-side comparison, lesions performed with TactiCath were smaller and shallower than those performed with SmartTouch when applying a lower CF of 10g, both when targeting a lower index objective (volume: 41.8 ± 54.3mm3 vs 158.3 ± 33.2mm3, p < 0.0001; depth: 2 ± 1.7mm vs 4.6 ± 0.5mm, p < 0.0001) or a higher index objective (volume: 103.1 ± 56.5mm3 vs 280 ± 54mm3, p < 0.0001; depth: 4 ± 1.1mm vs 5.8 ± 0.5mm, p < 0.0001). However, lesions with TactiCath were bigger and deeper when applying a higher CF of 20g aiming at a lower index objective (volume: 123.8 ± 39.9mm3 vs 89.7 ± 29.4mm3, p < 0.0001; depth: 4 ± 0.8mm3 vs 3.6 ± 0.5mm, p < 0.0001). No statistically significant difference was observed when applying a higher CF of 20g aiming at a higher index objective. Conclusions. Size and morphology of index-guided radiofrequency lesions varied significantly with different power and CF settings, highlighting the importance of achieving a good CF in any ablation procedure. Abstract Figure. Box-plot of lesion volume

Comparison of the lesion formation and safety in ex vivo porcine heart study: Using ThermoCool SmartTouch and ThermoCool SmartTouch-SF catheters.

The study was performed to compare the efficacy and safety during radiofrequency ablation (RFA) using ThermoCool SmartTouch (ST) and ThermoCool SmartTouch-SF (STSF) catheters in the porcine heart. RFA was performed on the porcine myocardium by using two irrigated ablation catheters. Three groups were divided based on the different contact forces (CFs): low contact force (LCF) (1-3 g), medium contact force (MCF) (5-10 g), and high contact force (HCF) (15-20 g). In each group, RFA was delivered at four power settings of 30, 40, 50, 60 W. At each power, RFA was applied to reach the target ablation index (AI) of 350, 450, and 500. Altogether, 360 RF lesions were created by using 72 ablation conditions. AI value was positively correlated with lesion size using ST and STSF catheters. At a fixed power, lesion dimensions significantly smaller in the LCF group, whereas did not differ between MCF and HCF groups. Furthermore, at a fixed CF, lesion dimensions increased with power set at 40 W compared with 30 W but decreased with high-power RF energy (50 and 60 W). Although the average lesion surface diameter and the maximum diameter was increased using the STSF catheter, there were no significant differences in LV between the two catheters. The steam pop provoked more frequently using ST catheter and showed a negative correlation with CF and positive correlation with high-power energy. The STSF catheter is safer and equally effective in lesion formation compared with the ST catheter. LV was increased along with the early increase of CF and power, whereas a further increase of CF and power significantly reduces the lesion size.

The Biomechanical Effects of Simulated Radioscapholunate Fusion With Distal Scaphoidectomy, 4-Corner Fusion With Complete Scaphoidectomy, and Proximal Row Carpectomy Compared to the Native Wrist

To determine the effect of simulated radioscapholunate fusion with distal scaphoid excision (RSLF+DSE), 4-corner fusion with scaphoidectomy (4-CF), and proximal row carpectomy (PRC) on the wrist's range of motion (ROM), contact pressure, and contact force in a cadaveric model. Ten freshly frozen cadaveric wrists were tested under 4 sequential conditions: native wrist, RSLF+DSE, 4-CF, and PRC. The simulated fusions were performed using two 1.6-mm Kirschner wires. The ROM in the flexion-extension and radioulnar deviation planes was evaluated. Contact area, contact pressure, and contact force were measured at the scaphocapitolunate joint for the RSLF+DSE simulation and radiocarpal joint for the 4-CF and PRC simulations. Mechanical testing was performed using a 35-N uniaxial load and pressure-sensitive film. The RSLF+DSE and 4-CF groups had a decreased wrist arc ROM compared with the native wrist. The PRC group had a greater wrist arc ROM compared with the RSLF+DSE and 4-CF groups, but compared to the native wrist, it demonstrated a mildly decreased wrist arc ROM. The carpal pressure and contact force were significantly increased in the RSLF+DSE, 4-CF, and PRC groups compared with those in the native wrist. The RSLF+DSE group had the smallest increase in the carpal pressure and contact force, whereas the PRC group had the greatest increase. Our study validates previous findings that PRC is motion-conserving but has the greatest contact force, whereas RSLF-DSE and 4-CF may cause a decrease in the ROM but have lower contact forces. Understanding the underlying native wrist biomechanics and alterations following different surgical treatments may assist hand surgeons in their clinical decision making for the treatment of stage II scapholunate advanced collapse.

Modern femoral component design in total knee arthroplasty shows a lower patellar contact force during knee flexion compared with its predecessor

BackgroundThe relationship between the femoral component design in total knee arthroplasty (TKA) and the patellofemoral contact force, as well as the soft tissue balance, has not been well reported thus far. MethodsTwenty-eight mobile-bearing posterior-stabilized (PS) TKAs using the traditional model (PFC Sigma) and 27 mobile-bearing PS TKAs using the latest model (Attune) were included. Surgeries were performed using the measured resection technique assisted with the computed tomography (CT)-based free-hand navigation system. After all the trial components were placed, patellar contact forces on the medial and lateral sides were measured using two uniaxial ultrathin force transducers with the knee at 0°, 10°, 30°, 60°, 90°, 120°, and 135° of flexion. The joint component gap and the varus ligament balance of the femorotibial joint were also measured. The non-paired Student’s t-test was conducted to compare the values of the two groups. ResultsThe medial patellar contact force was significantly lower for Attune group than for PFC Sigma group at 120° of knee flexion (P = 0.0058). The lateral patellar contact force was also significantly lower for Attune group than PFC Sigma group at 120° and 135° of knee flexion (P = 0.0068 and P = 0.036). The joint component gap, as well as the varus ligament balance, showed no statistically significant difference between the two groups. ConclusionsReduced thickness and width of the anterior flange of the femoral component in the Attune may play a role in low patellar contact force.

Sensor-Guided Assembly of Segmented Structures with Industrial Robots

This paper presents a robotic assembly methodology for the manufacturing of large segmented composite structures. The approach addresses three key steps in the assembly process: panel localization and pick-up, panel transport, and panel placement. Multiple stationary and robot-mounted cameras provide information for localization and alignment. A robot wrist-mounted force/torque sensor enables gentle but secure panel pick-up and placement. Human-assisted path planning ensures reliable collision-free motion of the robot with a large load in a tight space. A finite state machine governs the process flow and user interface. It allows process interruption and return to the previous known state in case of error condition or when secondary operations are needed. For performance verification, a high resolution motion capture system provides the ground truth reference. An experimental testbed integrating an industrial robot, vision and force sensors, and representative laminated composite panels demonstrates the feasibility of the proposed assembly process. Experimental results show sub-millimeter placement accuracy with shorter cycle times, lower contact force, and reduced panel oscillation than manual operations. This work demonstrates the versatility of sensor guided robotic assembly operation in a complex end-to-end tasks using the open source Robot Operating System (ROS) software framework.

Investigating the roles of fiber, resin, and stacking sequence on the low-velocity impact response of novel hybrid thermoplastic composites

This study investigates the effects of fiber type, resin type, and stacking sequence on the dynamic response of fiber-reinforced polymer composite (FRPC) laminates under low-velocity impact (LVI) tests. Novel thermoplastic (TP) laminates are fabricated with a newly developed liquid methyl methacrylate thermoplastic resin, Elium® 188, at room temperature. FRPCs comprising woven ultra-high molecular weight polyethylene (UHMWPE) fabrics, woven carbon fabrics, and two different hybrid systems with alternative stacking sequences of those fibers are fabricated by the vacuum-assisted resin infusion (VARI) method. Besides, equivalent thermosetting-based (TS) composites with two epoxy systems are fabricated to compare the role of matrix type. Impact tests at different energy levels are performed on the TP and TS laminates to investigate the impact characteristics, namely contact force, deflection, energy attributes, structural integrity, and failure/damage modes. Besides, the mechanics of structure genome (MSG) and the commercial finite element code ABAQUS are used to verify the experimental results for one of the developed laminates. The results demonstrate that the hybrid system with UHMWPE fibers on the sides exhibits lower structural loss up to 47% and lower absorbed energy by 18% compared to those presented by the other type of hybrid system comprising carbon fabrics on the sides. Besides, it is found that the newly developed TP laminate underwent extended plasticity and presented a ductile behavior. The newly developed TP laminate demonstrated lower structural loss up to 200%, lower contact force by 14%, and lower absorbed energy by 48% compared to those of TS counterparts.

An adaptive framework for robotic polishing based on impedance control

Precise finishing operations such as chamfering and filleting are characterized by relatively low contact forces and low material removal. For such processes, conventional automation approaches like pre-programmed position or force control without adaptations are not suitable to obtain fine surface finishing with high profile accuracy. As a result, polishing tasks are still mainly carried out manually by skilled operators. In this paper, we propose an adaptive framework capable of polishing a wide range of materials including hard metals like titanium using a collaborative robot. We propose an iterative learning controller based on impedance control that adapts both position and forces simultaneously in each iteration to regulate the polishing process. The proposed controller can track the desired profile without any a priori knowledge of the forces required to polish different materials. In addition, we introduce a novel mathematical model to generate the complex filleting toolpath based on Lissajous curves. Trials are carried out in finishing tasks such as chamfering and filleting using a collaborative industrial robot to validate the novel framework. Surface roughness and profile measurements show that our adaptive controller can obtain fine polishing output in various materials such as titanium, aluminum, and wood.

Open-window mapping of accessory pathways utilizing high-density mapping.

Accessory pathway (AP) mapping is currently based on point-by-point mapping and identifying if a local electrogram's origin is atrial, pathway, or ventricular, which is time-consuming and prone to insufficient mapping. We sought to determine the feasibility of automated and high-density mapping to define AP location using open-window mapping (OWM), which does not rely on defining the electrogram's origin but simply detects the sharpest local signal at each point. We enrolled 23 consecutive patients undergoing catheter ablation for atrioventricular reentrant tachycardia. High-density mapping was performed using OWM and ablation was performed. The successful site of ablation was determined by the loss of pathway function. OWM was 100% effective at identifying the successful site of ablation (average mapping time 7.3 ± 4.3min.) Permanent AP elimination was achieved using a mean radiofrequency energy time of 18.5 ± 24.5s/patient. Transiently successful ablations were 4.0 ± 1.8mm from permanently successful sites and had lower contact force (5.1 ± 2.5g vs. 11.7 ± 9.0g; P = 0.041). Unsuccessful sites had similar contact force to permanently successful sites (12.2 ± 9.2g vs. 11.7 ± 9.0g; P = 0.856) but were 6.4 ± 2.0mm away from successful sites. A novel technique of high-density, automated, and open-window mapping (OWM) effectively localizes APs without the need to differentiate the signal's site of origin. These findings suggest that OWM can be used to rapidly and successfully map and ablate APs. Both distances from the pathway and contact force were shown to be important for pathway ablation.

Extent of Atrial Deformation in Catheter Ablation of Atrial Fibrillation.

Anatomical atrial distortion during catheter mapping and ablation has not been elucidated in atrial fibrillation (AF) ablation. This study aimed to characterize the regional anatomical distortion in common ablation areas according to different contact forces (CFs) with radiofrequency and cryoballoon catheters.Ten patients underwent distortion mapping with low (5-10 g) and high CFs (10-30 g) at the pulmonary vein (PV) antra, left atrial (LA) roof line, mitral isthmus line, cavotricuspid isthmus line, and superior vena cava (SVC)-right atrial (RA) junction. Fifteen patients underwent distortion mapping with a 28-mm second-generation cryoballoon surrounded by a decapolar catheter at each PV antrum following creating the LA geometry. High CFs distorted the PV antra as compared to low CFs and the extent was greater at the anterior PV aspect, and the catheter was located more inside the PVs. The inflated cryballoon stretched the PV surface in the postero-superior direction in the upper PVs and posterior direction in the lower PVs. High CFs as compared to low CFs distorted the LA roof and cavotricuspid isthmus in the postero-inferior and inferior directions, respectively, but not the mitral isthmus line even with deflectable sheaths. High CFs distended the SVC-RA junction as compared to low CFs, and the extent was greatest at the lateral side and smallest at the antero-septal side.Human atria significantly distend during radiofrequency and cryoballoon ablation, and there are regional heterogeneities of the extent of the distortion. This information might aid operators in performing safe and effective AF ablation procedures.

Grid nano-indentation as full-field measurements

The use of grid nano-indentation as a full-field measurement tool to investigate the properties of heterogeneous materials is described. Contrarily to the reported approaches which rely on statistical analysis, the mechanical properties fields are analyzed herein relying on a topological description of the sample. The spatial convolution function is approached using Hertz contact theory, and the obtained convolution kernel is used to retrieve the mechanical properties of the different phases. This approach is exemplified on results obtained at very low contact force (and thus very high spatial resolution) on a composite material sample made of micrometer-sized fibers in a polymeric matrix.

Impact of the coarse aggregate shape parameters on compaction characteristics of asphalt mixtures

In this study, the effect of coarse aggregate shape characteristics on the compactability and microstructural properties of asphalt mixtures was virtually investigated using a discreet element method (DEM). Results reveal there is a statistically significant correlation between coarse aggregate flatness, elongation, roundness, and sphericity as shape descriptors and initial asphalt mixture density, as a compaction parameter. Analyses indicate that among all particle shape descriptors, only roundness and regularity had a statistically significant relation with compaction slope, and as the amount of roundness and regularity increase, the compaction slope decreases. Additionally, flatness and elongation values >0.75 result in lower average coordination number values compared to those values <0.75. Results also indicate that although the probability density function (PDF) of low contact force highly depends on flatness, elongation and sphericity of particles, the PDF of high and very high contact forces is independent of the particle shape.

P4763High power radiofrequency ablation with fixed short duration is rapid, efficient and safe for circumferential pulmonary vein isolation

Abstract Background Short duration 50 Watt radiofrequency (RF) ablation has been shown to be feasible for atrial fibrillation (AF) ablation with short procedure times. Purpose We evaluated 50 Watt RF power with a different fixed short application duration at the anterior and posterior left atrial wall using contact force (CF) sensing catheters for circumferential pulmonary vein isolation (PVI). Methods Consecutive patients (pts) with indication for de novo AF ablation (n=40, age 64±12 years) with paroxysmal (n=23) or persistent (n=17) AF underwent high density 3D mapping of the left atrium. Low voltage areas of more than 5% of the left atrium were only found in 20% of pts. Thereafter, circumferential PVI using CF sensing catheters was performed. For each RF application (50 Watt, RF duration 11–13s at the anterior wall, 9–11s at the posterior wall) a stable catheter tip position with minimal mean CF of 3g was required and application was stopped in case of CF more than 30g. Esophageal temperature measurement was performed with temperature cut off 39.0°C. In case of temperature rise, ablation protocol was switched to conventional 20 Watt RF applications for ablation adjacent to the esophagus. Results Complete PVI was achieved in all pts with 81±29 short RF applications resulting in cumulative RF applications duration of 13.1±4.2min and an ablation duration of 59±17min for complete PVI. Even RF application with low CF (3–5g) were effective. Due to esophageal temperature rise, switch to conventional RF application with 20 Watt was performed in 43% of pts at least at one posterior PV entrance. After a waiting period of 20 min only in 33% of pts any PV conduction recurs, in 28% of pts only at a single spot and reconnected fibers were not associated with low CF application at that spot, but clearly associated with low energy application at the posterior wall. All PV were successfully re-isolated in most of pts with a single spot high energy RF application. No serious complications occurred in association with PVI. Follow up will be available at presentation time. Conclusion RF ablation with 50 Watt fixed short duration is efficient and safe for circumferential PVI. Ablation procedure durations are shorter and early recurrence rates are lower compared to reported conventional ablation procedures. The importance of CF titration seems to be diminished by 50 Watt RF applications in the left atrium. Further follow up have to be waited.

Flow and force analysis on the formation of expanded beds in gas fluidization of fine ellipsoids

A flow regime called expanded beds in gas fluidisation exists for fine powders. Some attempts have been made in the past to analyse the formation mechanism of expanded beds, indicating that the essential condition for an expanded bed to exist is that the van der Waals force balances the contact force and the particle-fluid interaction force balances the weight of the bed at bulk scale. However, how particle shape affects the expanded bed formation is still not clear. In this work, CFD-DEM approach is applied to elucidate the particle-particle and particle-fluid interaction forces on the dynamic formation of expanded beds with fine ellipsoids. The results illustrate that at the start-up stage, the bulk disconnects into two major bulks with a lowest contact force on the axial direction, especially for fine ellipsoids. Spheres have a smoother expansion process than ellipsoids, and ellipsoids need longer start-up time. A slower gas introduction process has a more moderate change in bed height. The fractures gradually disappear when the cohesive forces become smaller. At the transition stage, when the aspect ratio deviates from 1.0, the pressure drop fluctuation significantly increases. At the stable stage, when the aspect ratio decreases or increases from 1.0, the contact forces and van der Waals forces increase, and the distributions of particle-fluid interaction forces become less uniform in the beds. Ellipsoidal particles undergo an orientation rearrangement during the expansion process.

Assessment of ablation catheter contact on valve annulus: Implications on accessory pathway ablation

BackgroundCatheter-tissue contact force is an important factor influencing lesion size and efficacy and thereby potential for arrhythmia recurrence following accessory pathway (AP) radiofrequency ablation. We aim to evaluate adequacy and perception of catheter contact on the tricuspid and mitral annuli. MethodsData were collected from 42 patients undergoing catheter ablation. Operators were blinded to contact force information and reported perceived contact (poor, moderate, or good) while positioning the catheter at four tricuspid annular sites (12, 9, 6 and 4 o'clock positions; abbreviated as TA12, TA9, TA6 and TA4) and three mitral annular sites (3, 5 and 7 o'clock positions; abbreviated as MA3, MA5 and MA7) through long vascular sheaths. ResultsThe highest and lowest mean contact forces were obtained at MA7 (13.3 ± 1.7 g) and TA12 (3.6 g ± 1.3 g) respectively. Mean contact force on tricuspid annulus (6.1 g ± 0.9 g) was lower than mitral annulus (9.8 ± 0.9 g) locations (p = 0.0036), with greater proportion of sites with <10 g contact force (81.7% vs 60.4%; p = 0.0075). Perceived contact had no impact on measured mean contact force for both mitral and tricuspid annular positions (p = 0.959 and 0.671 respectively). There was correlation of both impedance and atrial electrogram amplitude with contact force, though insufficient to be clinically applicable. ConclusionA high proportion of annular catheter applications have low contact force despite being performed with long vascular sheaths in the hands of experienced operators. In addition, there was no impact of operator perceived contact force on actual measured contact force. This may carry implications for success of AP ablation.

Craniobot: A computer numerical controlled robot for cranial microsurgeries

Over the last few decades, a plethora of tools has been developed for neuroscientists to interface with the brain. Implementing these tools requires precisely removing sections of the skull to access the brain. These delicate cranial microsurgical procedures need to be performed on the sub-millimeter thick bone without damaging the underlying tissue and therefore, require significant training. Automating some of these procedures would not only enable more precise microsurgical operations, but also facilitate widespread use of advanced neurotechnologies. Here, we introduce the “Craniobot”, a cranial microsurgery platform that combines automated skull surface profiling with a computer numerical controlled (CNC) milling machine to perform a variety of cranial microsurgical procedures on mice. The Craniobot utilizes a low-force contact sensor to profile the skull surface and uses this information to perform precise milling operations within minutes. We have used the Craniobot to perform intact skull thinning and open small to large craniotomies over the dorsal cortex.

Evaluation of Ballast Behavior under Different Tie Support Conditions using Discrete Element Modeling

This paper presents findings of a railroad ballast study using the discrete element method (DEM) focused on mesoscale performance modeling of ballast layer under different tie support conditions. The simulation assembles ballast gradation that met the requirements of both American Railway Engineering and Maintenance-of-Way Association (AREMA) No. 3 and No. 4A specifications with polyhedral particle shapes created similar to the field-collected ballast samples. A full-track model was generated as a basic model, on which five different support conditions were studied in the DEM simulation. Static rail seat loads of 10 kips (44.5 kN) were applied until the DEM model became stable. The pressure distribution along the tie-ballast interface predicted by DEM simulations was in good agreement with previously published results backcalculated from laboratory testing. Static rail seat loads of 20 kips (89 kN) were then applied in the calibrated DEM model to evaluate in-track performance. Results from the validated full-track DEM simulations indicated that only a small portion of ballast particles participated in load distribution under static loading. Particles on the shoulders and particles in the areas with poor support conditions often experience no or very low contact forces. Load transfer mechanisms investigated through a contact force network varied greatly among different support conditions: lack of rail seat support, full support, and lack of center support had wider force distribution angles than the high center binding and severe center binding conditions. The severe center binding scenario was found to be the most critical support condition in terms of causing the highest tie-ballast contact pressure exceeding 30% of the AREMA allowable pressure.

An analytical approach to cutting force prediction in milling of carbon fiber reinforced polymer laminates

ABSTRACTA prediction model of cutting force for milling multidirectional laminate of carbon fiber reinforced polymer (CFRP) composites was developed in this article by using an analytical approach. In the predictive model, an equivalent uniform chip thickness was used in the case of orthogonal plane cutting, and the average specific cutting energy was taken as an empirical function of equivalent chip thickness and fiber orientation angle. The parameters in the model were determined by the experimental data. Then, the analytical model of cutting force prediction was validated by the experimental data of multidirectional CFRP laminates, which shows the good reliability of the model established. Furthermore, the cutting force component of flank contact force was correlated with the surface roughness of workpiece and the flank wear of tool in milling UD-CFRP composites. It was found that surface quality as well as flank wear has a co-incident varying trend with the flank contact force, as confirmed by the observations of the machined surfaces and tool wear at different fiber orientations. So, it can be known that low flank contact force be required to reduce surface damage and flank wear.

Design and Optimization of AlN based RF MEMS Switches

Radio frequency microelectromechanical system (RF MEMS) switch technology might have potential to replace the semiconductor technology in future communication systems as well as communication satellites, wireless and mobile phones. This study is to explore the possibilities of RF MEMS switch design and optimization with aluminium nitride (AlN) thin film as the piezoelectric actuation material. Achieving low actuation voltage and high contact force with optimal geometry using the principle of piezoelectric effect is the main motivation for this research. Analytical and numerical modelling of single beam type RF MEMS switch used to analyse the design parameters and optimize them for the minimum actuation voltage and high contact force. An analytical model using isotropic AlN material properties used to obtain the optimal parameters. The optimized geometry of the device length, width and thickness are 2000 µm, 500 µm and 0.6 µm respectively obtained for the single beam RF MEMS switch. Low actuation voltage and high contact force with optimal geometry are less than 2 Vand 100 µN obtained by analytical analysis. Additionally, the single beam RF MEMS switch are optimized and validated by comparing the analytical and finite element modelling (FEM) analysis.