The main purpose of this paper is to optimize the drying process and gain a fundamental understanding of the movement of different phases during the drying process of cigarette flakes. Therefore, the drying model of a multiphase porous medium for cigarette flakes has been established in this paper. Binary diffusion of water vapor and gas pressure transport, as well as capillary diffusion of liquid water and gas pressure transport, are considered in this model. The non-equilibrium equations are used to calculate the evaporation rate, and the fluxes of water vapor and liquid water are also obtained. The results indicated that the stochastic stacking model is suitable for studying cigarette flake drying. Because water evaporation absorbs more heat than hot air, the temperature of the cigarette flakes decreases during the drying process. The water activity, vapor density, and vapor mole fraction of the medium layer of cigarette flakes were significantly higher than those of the upper and lower layers. The highest water vapor and liquid water fluxes occur in the medium of the drying process. Additionally, it was observed that the saturated vapor pressure was higher than the equilibrium vapor pressure and steam pressure, non-equilibrium evaporation occurs in the medium of drying. The correlation between the evaporation rate and the drying temperature and humidity of the cigarette flakes was found to be positive.
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