Design and Performance Evaluation of a Specialized Bubbler System for Accurate and Repeatable Solid Oxide Electrolysis Cell (SOEC) Testing

Abstract

Accurate assessment of Solid Oxide Electrolysis Cell (SOEC) performance demands standardized testing conditions, particularly in stable steam delivery. Fluctuations in steam concentration and flow rate can significantly impact measured open-circuit voltage (OCV) and polarization behavior. Although direct steam injection is straightforward, it is often hindered by instability resulting from intermittent liquid water flux, pressure fluctuations, and fractional distillation effects. Bubbler humidification systems have the potential to offer consistent steam, but tailored designs for SOEC testing are currently absent.This study introduces a specialized bubbler system designed to deliver stable steam to SOEC test stands accommodating both oxygen-conducting (O-SOEC) and proton-conducting (H-SOEC) cells. The bubbler components include a refill water reservoir, a level control module, heating elements, pressure relief valves, check valves, tubing, and fittings integrated with the test stand. The system humidifies the sweep gas, transporting steam to the cell test fixture situated within a high-temperature furnace.The design process involved meticulous considerations of materials compatibility, hydrogen safety, and overtemperature protection. All wetted components employ stainless steel, glass, or PTFE materials in their construction construction. Redundant thermocouples ensure safe process temperatures with automated overtemperature shut off. The refill reservoir and bubbler headspace operate near ambient pressure, facilitated by an exhaust line vent sized for minimal backpressure.In various executed O-SOEC tests, the bubbler maintained OCV stability within ±5 mV over several hundred hours for each cell operating at 750°C, eliminating spikes caused by steam fluctuations observed with direct injection methods. This facilitates precise electrochemical analysis and determination of area-specific resistance losses. Polarization curves align with expected behavior based on the Nernst equation. The system has demonstrated safe and stable functionality for over thousands of hours across various operating conditions.The bubbler design presents researchers with notable advantages over existing steam supply options for SOEC test stands, addressing performance, safety, and flexibility concerns. Online instrumentation enables closed-loop control of steam conditions, enhancing stability. Standardization of test equipment is crucial for quality results, and this work contributes progress toward reproducible protocols in the international SOEC community. The modular bubbler approach, integrated with safety features, also signifies safer methodology choices for lab-scale experimental research.