In response to the increasing complexity of modern production environments driven by heightened competition, customer demands, and sustainability goals, this work presents a focused methodology for forming product families within reconfigurable manufacturing systems (RMSs). Unlike traditional approaches, our method emphasizes the practical implementation of the Analytic Hierarchy Process (AHP) and the Average Linkage Clustering (ALC) algorithm to optimize RMS configurations. By evaluating specific comparison criteria—such as assembly sequence, machining sequence, components, production tools, and production demand—we aim to enhance resource utilization and adaptability to market changes. The proposed methodology enables a systematic assessment of RMS performance tailored to diverse product requirements. A detailed example of machining systems demonstrates the use of machining sequence and tool usage as primary criteria, showcasing the practical application and decision-making capabilities of the approach. This work contributes to the field by providing a structured framework for decision-making in RMS, facilitating efficient and precise product family formation to meet evolving manufacturing demands.
Read full abstract