Anodizing aluminum in an etidronic acid solution leads to the higher applied voltages of up to approximately 260 V without oxide burning and subsequent formation of porous alumina with a larger interpore distance measuring 650 nm. Typically, the interpore distance increases linearly with the applied voltage during anodizing. However, excess voltage more than 270 V during anodizing in etidronic acid causes oxide burning and the formation of non-uniform porous alumina film. In the present investigation, we describe the optimum operating conditions for the fabrication of ordered porous alumina with larger interpore distance via anodizing in etidronic acid at higher voltages more than 270 V.Commercially available 4N aluminum plates were ultrasonically degreased and electrochemically polished. The pretreated aluminum specimen was placed parallel to a platinum plate as the cathode in a 0.3 M etidronic acid solution (volume: 150-555 mL) at 293 K using an electrochemical cell (inner diameter: 55-105 mm), then anodized under a linear voltage sweep at 0.1 Vs-1and constant voltage of 260-280 V for up to 6 h. The effect of a) the surface area of the platinum cathode (6.28-624 mm2), b) distance between two electrodes (50-90 mm), and c) stirring rate (300-900 rpm) on the anodizing behavior was investigated. The anodized specimens were examined by scanning electron microscopy (SEM).The oxide burning voltages were measured by anodizing in etidronic acid under various operating conditions by the linear voltage sweep method. The burning voltage was unchanged with the surface area of the platinum cathode increased, whereas increased with the stirring rate of the etidronic acid solution due to the efficient Joule heat removal. In addition, the burning voltage increased with decreasing distance between two electrodes at the same stirring rate, because of the higher flow velocity of the solution. As a result, steady-state anodizing can be achieved in etidronic acid at the higher voltage of 270-280 V. Figure 1 shows SEM images of the dimple array formed on the aluminum surface via anodizing at 270 V and 280 V for 6 h. A larger porous alumina measuring 665-726 nm in interpore distance was successfully fabricated via anodizing under the optimum operating condition. Figure 1
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