This study addresses the complex problem of magnetohydrodynamic (MHD) double diffusion in non-Newtonian hybrid ferrofluids within a concentric corrugated cylinder. Understanding this phenomenon is crucial due to its applications in advanced cooling systems, biomedical drug delivery, and industrial processes where precise control of fluid dynamics and heat transfer is essential. Traditional simulations face challenges in capturing these complexities accurately, making it imperative to explore more efficient modeling approaches. To overcome these challenges, we employed a computational fluid dynamics (CFD) framework combined with machine learning predictive modeling. Four machine learning algorithms – decision tree regression (DT), random forest regression (RF), feed-forward neural networks (FFNN), and 1-dimensional convolutional neural networks (1D-CNN) – were used to analyze the behavior of the fluid under various conditions. The CFD simulations revealed that increasing the power law index (n) results in a decrease in flow rates, with a 20.53% reduction for n from 0.8 to 1 and a 49.04% reduction for n from 1 to 1.4. Significant variations in volume fraction (ϕ) and Hartmann number (Ha) were observed to affect average Nusselt number (Nu¯) and Sherwood number (Sh¯). The machine learning models demonstrated high predictive accuracy, with 1D-CNN achieving R2 values of 0.9996, 0.9994, and 0.9995 for Nu¯, Sh¯, and |Ψ|, respectively. The FFNN achieved R2 values of 0.9995, 0.9984, and 0.9995 for the same metrics. These results confirm that the studied parameters-Rayleigh number (Ra), Hartmann number (Ha), and power law index (n)-significantly influence flow properties. The novelty of this work lies in the integration of machine learning techniques with CFD simulations to model MHD double diffusion in non-Newtonian hybrid ferrofluids. This approach provides a more precise and resource-efficient method for analyzing complex fluid behaviors compared to traditional simulation methods. The findings have significant implications for various applications, including energy systems, biomedical engineering, industrial cooling, and chemical processing. The study not only advances the understanding of MHD phenomena in non-Newtonian fluids but also offers practical insights for designing improved cooling systems and other applications where precise fluid control is essential.
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