Ag Layer Research Articles

Effect of Ag, Sn, and SiCN Surface Coating Layers on the Reliability of Nanotwinned Cu Redistribution Lines Under Temperature Cycling Tests

Nanotwinned Cu (NT-Cu) is a promising candidate for Cu redistribution lines (RDLs). However, oxidation in NT-Cu lines is of concern because it increases electrical resistance and endangers the reliabilities of semiconductor devices such as temperature cycling tests (TCTs). In order to enhance the reliabilities, the passivation of NT-Cu lines is needed. In this study, immersion Ag/Sn and plasma-enhanced chemical vapor deposition (PECVD) SiCN were used to passivate the surfaces of NT-Cu RDLs at low operating temperatures (60 °C for immersion and 150 °C for PECVD). We found that Ag- and SiCN-capped NT-Cu lines showed negligible changes in microstructures and resistance after TCTs. As for Sn-coated NT-Cu lines, the resistance remained stable after 250 cycles of TCTs, with low oxygen signals detected. These three coating layers can block oxygen and moisture, effectively preventing oxidation and maintaining the resistance of NT-Cu RDLs during the TCT. The findings demonstrate the effectiveness of Ag, Sn, and SiCN coatings in enhancing reliability, providing options for passivation layers of NT-Cu RDLs.

Comparison of the effect of gaseous and metallic additives on ultrathin Ag layer formation: An experimental and numerical investigation

Ultrathin Ag layers are promising for optoelectronic applications, however, the inherently poor wettability of Ag on oxide substrates such as SiOx poses a significant challenge. Current techniques for resolving this issue often introduce trace amounts of metallic or gaseous additives during Ag growth. Previous studies have not thoroughly compared the influence of metallic and gaseous additives on the wetting and optoelectrical performance of Ag. Even though these additives certainly improve Ag wetting, existing information on their effectiveness is inconsistent. In this study, we aimed to identify the most effective additive by investigating the impact of the O, N, Cu, and Zn additives on Ag wetting. We combined experimental and computational investigations to reveal the ways these additives at the Ag surface and/or the Ag − SiOx interface reduce the cohesive energy of the Ag layers, thereby determining the Ag wetting behavior. Consequently, our findings suggest that O is the most effective additive for improving the optoelectrical properties of the Ag layers owing to its ability to enhance Ag wettability and optoelectrical performance. This conclusion challenges conventional practices, heavily relying on metallic additives and Cu in particular. Our study provides valuable insights into the optimization of ultrathin Ag layers for optoelectronic applications.

One-Dimensional Photonic Crystals Comprising Two Different Types of Metamaterials for the Simple Detection of Fat Concentrations in Milk Samples.

In this study, we demonstrate the reflectance spectrum of one-dimensional photonic crystals comprising two different types of metamaterials. In this regard, the designed structure can act as a simple and efficient detector for fat concentrations in milk samples. Here, the hyperbolic and gyroidal metamaterials represent the two types of metamaterials that are stacked together to construct the candidate structure; meanwhile, the designed 1D PCs can be simply configured as [G(ED)m]S. Here, G refers to the gyroidal metamaterial layers in which Ag is designed in a gyroidal configuration form inside a hosting medium of TiO2. In contrast, (ED) defines a single unit cell of the hyperbolic metamaterials in which two layers of porous SiC (E) and Ag (D) are combined together. It is worth noting that our theoretical and simulation methodology is essentially based on the effective medium theory, characteristic matrix method, Drude model, Bruggeman's approximation, and Sellmeier formula. Accordingly, the numerical findings demonstrate the emergence of three resonant peaks at a specified wavelength between 0.8 μm and 3.5 μm. In this context, the first peak located at 1.025 μm represents the optimal one regarding the detection of fat concentrations in milk samples due to its low reflectivity and narrow full bandwidth. Accordingly, the candidate detector could provide a relatively high sensitivity of 3864 nm/RIU based on the optimal values of the different parameters. Finally, we believe that the proposed sensor may be more efficient compared to other counterparts in monitoring different concentrations of liquid, similar to fats in milk.

Design of a PIT biosensor based on plasmonic-graphene-black phosphorous hybrid for hypercholesterolemia detection

Cardiovascular diseases are the primary and fundamental reasons of people death around the world. Precise, fast responding, compact and integrable biosensors are considered as the most important prevention or treatment devices. In this work, remarkable absorbers based on graphene-plasmonic-black phosphorous hybrid structures are proposed. These devices are utilized for bio-sensing applications. The presented device is consisted of different quarter-cylindrical and plate shaped layers of graphene, black phosphorous, Ag, Au and Al2O3. In order to improve functionality of the presented absorber (improving the absorption’s peak value), effects of structural parameters and chemical potential (Ef) on the absorption spectrum are being considered. The proposed structure will be considered as a biosensor for detection of cholesterol concentrations in blood samples (this would help physicians in diagnosis of hypercholesterolemia and prevention of cardiovascular diseases), after improving its characteristics. Finally, it is expected for this biosensor the following remarkable sensitivity, figure of merit, quality factor and detection limit of 6045.6 nm/RIU, 237.61 RIU− 1, (80.3–90.1) and (2.1e-4–2.26e-5) RIU, respectively. Therefore, the proposed device can be an appropriate candidate for bio-sensing applications in optical integrated circuits.

Ag-Mediated Growth of Au/Ag-Cu Ternary Heterostructures for Selective Electrochemical CO2 Reduction.

Copper (Cu)-based nanocatalysts play crucial roles in the electrochemical CO2 reduction reaction (ECO2RR) for sustainable energy resources. Particularly, Cu-based nanostructures incorporating Au and Ag are promising, offering enhanced activity, selectivity, and stability. However, precise control over the structure and composition of heterostructures remains challenging, hindering the development of highly efficient catalysts. Herein, we present a silver (Ag) transition-layer-mediated approach to synthesize ternary heterostructures with two specific morphologies, namely, Au/Ag-Cu-side and Au/Ag-Cu-tip, which exhibit different Ag-Cu interface epitaxial patterns. The two heterostructures achieve high C2 product selectivity in ECO2RR. Especially, the Au/Ag-Cu-side structure achieves 50.3% C2 selectivity with 35.5% ethanol, while the tip structure shows higher ethylene selectivity. Our study reveals the impact of the Ag layer in directing deposition sites on heterostructure growth and further facilitating the design of multicomponent Cu-based catalysts with enhanced structural integrity and ECO2RR performance.

Selective Void Deposition by Continuous, Ultrathin Ag Film Enabled Stable, High-Performance AgNWs-Based Transparent Heaters.

Metallic nanowire-based transparent conductors (MNTCs) are essential to various technologies, including displays, heat-regulating windows, and photo-communication. Hybrid configurations are primarily adopted to design stable, high-functioning MNTCs. Although hybrid MNTCs enhance electrical performance, they often suffer from optical degradation due to losses associated with the hybrid layers. Highly conductive hybrid MNTCs with minimal reduction in transparency are achieved with AgNWs/Ag(O)/Al-doped ZnO (AZO) design. The design provides a high visible light transmittance of 95.1%, representing a minimized optical loss of 3% compared to pristine AgNWs by optimizing optical interference between the AZO and Ag(O) layers. Furthermore, it allows for enhanced mobility of metallic nanowires by controlling the selective formation of conductive layers in the voids of the nanowire networks. The oxygen additive enables a continuous Ag ultrathin film of 6nm in the macro-voids of AgNWs system, corresponding to 25 times higher mobility for AgNWs/Ag(O)/AZO than that of sole AgNWs. The significant enhancement in the mobility of AgNWs/Ag(O)/AZO induces a reduction of sheet resistance of MNTCs by 73%. The AgNWs/Ag(O)/AZO, with an optimized sheet resistance of 24 Ω sq-1, is explored for transparent heater applications, demonstrating a fast thermal response with reliable stability, as evidenced by consistent high-temperature profiles during prolonged operation.

Enhanced Critical Current Density in the Garnet Oxide Electrolyte by a Silver Interlayer.

Ta-doped Li6.4La3Zr1.4Ta0.6O12 (LLZTO) for solid-state lithium batteries demonstrates encouraging performance; however, they encounter issues with lithium dendrite formation that impede their widespread use. Herein, we design a LLZTO ceramic with an interlayer containing a mixed dense layer of Ag and LLZTO, prepared by one-step sintering. The Ag-rich interlayer in LLZTO can hinder the growth and the penetration of lithium dendrites though the reaction between Ag and lithium metal. Compared with the Ag-free counterpart, a higher critical current density of 0.6 mA cm-2, in addition to a longer life span under a current density of 0.2 mA cm-2, is achieved by adopting the interlayer in LLZTO. This research offers novel insights into the engineering of garnet-based solid electrolytes, tailored for the advancement of high-rate lithium metal batteries.

Underlying principles of Ge-induced early cluster-to-layer transition for ultrathin Ag layer formation on oxides

The fabrication of continuous Ag layers with thicknesses of <10 nm are challenging. Moreover, information on the crucial factors responsible for early cluster-to-layer transition is limited. Hence, this study focuses on the effects of thin Ge interlayers in forming Ag layers on SiOx substrates. Experimental and numerical analyses demonstrate the active migration and intermixing of atomic Ge in the Ag and SiOx matrices during the early Ag layering stages. The incorporation of Ge into Ag matrices facilitates a faster cluster-to-layer transition than those with Al and Cu. Ge-mediated Ag clustering reduces the rearrangement momenta of extremely small Ag clusters densely concentrated on SiOx substrates. This is attributed to the Ge-induced reduction in the diffusion of atomic Ag in the surfaces of volatile Ag clusters and consequently, the suppression of cluster coalescence. These findings provide insights into the unconventional role of Ge in Ag clustering dynamics. Thus, this study presents a crucial framework for optimizing Ag wetting on oxide substrates with ultralow optical and electrical losses via extreme dissipation of the residual amounts of metalloid wetting-inducing elements.

Optical resonant cavities carving pathways in tunable wavelength sensitive visible-NIR organic photodetectors

Enhancing the photodetection capabilities of organic photodetectors (OPDs) is crucial for advancing applications in medical monitoring, optical communications, image sensing, and robotics, where a strong, focused peak response at a specific designed wavelength is essential for improving sensitivity, wavelength selectivity, and resolution in imaging systems. By controlled integration of ZnO layers within PBDBT:BTP-4F-based OPDs to form a Fabry-Pérot optical cavity, we developed a cost-effective approach to fabricating highly sensitive OPDs by utilizing PBDBT:BTP-4F organic bulk heterojunctions, and extended its detection wavelengths into the near-infrared (NIR) range. Our design integrates a single silver (Ag) layer that significantly enhances peak detection at a wavelength of 830 ​nm, resulting in a remarkably narrow full-width at half maximum (FWHM) wavelength of 30 ​nm and yielding a photoresponse ten times greater than that of non-resonant devices. Furthermore, by varying the thickness of the ZnO layer from 77 ​nm to 620 ​nm, we achieve high spectral tunability, allowing fine adjustments of the resonant peak across a spectrum ranging from ultraviolet (UV) and visible to NIR wavelengths. This sensitive photodetector is also well-suited for applications in photoplethysmography (PPG), effectively detecting pulse signals in the NIR spectrum which has significant potential in medical diagnostics. This work advances the integration of cost-effective, wavelength-selective spectroscopic visible-NIR OPDs, paving the way for the next generation of sensitive photodetectors.

WITHDRAWN: Characterization of Ag2O nanorods/TiO2 nanotubes hybrid coating for potential orthopedic implant applications

In this study, the potential of nanorod/nanotube hybrid arrays for orthopedic coatings was explored. The Ag2O nanorods/TiO2 nanotubes (ANRs/TNTs) hybrid coating was synthesized on Ti6Al7Nb using a multi-step procedure involving primary anodization, annealing, and secondary anodization processes. The process began with primary anodization, fostering the growth of TNTs, succeeded by thermal treatment for crystallization, and deposition of an Ag layer using physical vapor deposition (PVD) magnetron sputtering. Subsequently, secondary anodization was conducted on Ti6Al7Nb, which was initially coated with Ag-deposited TNTs, culminating in the formation of a hybrid coating. In the hybrid coating, the mean inner diameter of the TNTs was measured at 32.2 ± 8.0 nm, while the average inner diameter of the ANRs stood at 59.0 ± 30.6 nm. The hybrid coating exhibited notably higher hardness values (75.8 ± 3.2 HV) compared to both anodic TNTs (HV 45.5 ± 1.0) and crystallized TNTs (HV 54.0 ± 1.6), while its adhesion strength reached 871.5 ± 3.86 MPa, highlighting robust bonding with Ti6Al7Nb. In vitro bioactivity results confirmed bone-like apatite layer formation on ANRs/TNTs hybrid coating after 14 days in simulated body fluid (SBF), indicating enhanced bioactivity. These findings open promising avenues for advanced orthopedic coatings, with potential applications in facilitating osseointegration, drug delivery, and localized treatments in future biomedical applications.

Chemical Activation Boosted Interface Interaction between Poly(tetrafluoroethylene-co-hexafluoropropylene) Film and Silver Coating.

To enhance the interfacial adhesion between poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) film and functional coatings, such as silver (Ag) coating, among others, the surface activation of FEP film has to be performed. Among various activation strategies, chemical activation, such as using naphthalene sodium system, is one of the most efficient methods. However, the effect of chemical activation on the interface interaction between the activated FEP and functional coating is rarely investigated. Herein, the FEP film was activated by naphthalene sodium solution under different conditions, and then the Ag layer was coated onto its surface by vacuum Ag deposition. Based on experimental results and density function theory (DFT) calculation, it is indicated that oxygen-containing functional groups (such as C=O and C-OH groups), introduced onto the surface of FEP by the chemical activation, play a key role in boosting the interface interaction, which is due to the strong interaction between the oxygen-containing functional groups and Ag atoms. In addition, the concentration of naphthalene sodium solution, activation time, and winding speed of Ag- deposition can have a significant impact on the microstructures of Ag coating and the interfacial adhesion between the activated FEP and Ag coating. Under the conditions of high concentration (0.9 M), medium activation time (15 min), and high winding speed (0.8 m min-1), there is the best interface adhesion.

Bimetallic AgCo Nanoparticle Synthesis via Combinatorial Nanosecond Laser‐Induced Dewetting of Thin Films

Herein, a combinatorial approach is developed to conduct high‐throughput studies on the nanosecond pulsed laser‐induced dewetting phenomenon of bilayer Ag–Co metallic thin films. Laser irradiation results in the spontaneous rupture of these films in nanosecond timescale, forming bimetallic nanoparticles (NPs) through intermediate stages of hole formation and bicontinuous nanostructures. This approach utilizes bilayer thin films with thickness gradients in both Ag and Co layers (referred to as bigradient samples) while maintaining a constant overall thickness. The laser irradiation on such bigradient bilayer films facilitates control on Ag and Co ratio in the thin films, thus enabling material libraries of Ag–Co NPs covering a large compositional variation. The evolution of NPs with a correlation between NP diameter and interparticle spacings is further studied. The study reveals monotonic increase in NP size and interparticle spacing in Co/Ag bilayer arrangement, while an increase and subsequent decrease in the NP size is observed at 50% Ag in Ag/Co bigradient films. A transition from intermediate stage hole formation to bicontinuous nanostructures with changing composition is also observed. These changes in intermediate stage morphologies and dewetting mechanism are attributed to variation of the free energy of the bilayer system dominated by intermolecular interaction forces.

Self-growth of dense Ag nanoislands on Ag-59.3at%V alloy films as sensitive SERS substrates

High-performance and high-stability surface enhanced Raman scattering (SERS) substrates are urgently needed in the detection field, chemical engineering, etc. Ag nanoislands/Ag-V alloy films on polyimide (PI) have been designed and fabricated as high-sensitivity SERS substrates. The dependence of surface morphology, roughness, water contact angle, and contents of islands and films on SERS performance are systematically discussed. In addition, covering the surface of the annealed alloy films with a 12 nm Ag layer could improve the SERS performance of the alloy films by coupling enhancement of the electric field. The Ag layer/Ag nanoisland/Ag-V alloy films SERS substrates are capable of detecting rhodamine 6 G (R6G) solution at a consistency of 5 × 10−13 mol/L. The low-cost, mass-producible Ag nanoisland/film prepared in this paper can be used as stable and sensitive SERS substrates.

Ultrasensitive Detection of Trace Silver Ions Using MoS42--Intercalated LDH Nanosheets Enhanced SPR Sensor.

The widespread use of silver raises concerns about environmental and health risks, necessitating highly sensitive detection methods for trace silver ions (Ag+). Surface plasmon resonance (SPR) sensors offer benefits like label-free detection and rapid response, but their sensitivity for Ag+ detection is limited due to weak ion adsorption. Here, we developed an SPR sensor with MoS42--intercalated NiAl-layered double hydroxide (LDH) as the adsorption layer of Ag+ to enhance detection sensitivity. Our sensor achieves a sensitivity of 254.75 nm/μg/L and detects Ag+ at a low concentration of 2.8 pM, outperforming various existing sensors. It also shows excellent repeatability, long-term stability, and selectivity, proving effective in real-world environmental samples. This work advances high-performance SPR sensors for heavy metal ion detection.

A Study on the Effect of Pd Layer Thickness on the Properties of Cu-Ag Intermetallic Compounds at the Bonding Interface.

This paper conducted a high-temperature storage test (HTST) on bonded samples made of Pd100 (Pd-coated Cu wire with a Pd layer thickness of 100 nm) and Pd120, and studied the growth law of Cu-Ag intermetallic compounds and the inhibitory mechanism of Pd thickness on Cu-Ag intermetallic compounds. The results show that the Kirkendall effect at the bonding interface of the Pd100-bonded sample is more obvious after the HTST, the sizes of voids and cracks are larger, and the thickness of intermetallic compounds is uneven. But, the bonding interface of the Pd120-bonded sample has almost no microcracks, the Kirkendall voids are small, and the intermetallic compound size is uniform and relatively thin. The formation sequence of intermetallic compounds is as follows: Cu atoms diffuse into the Ag layer to form Ag-rich compounds such as CuAg4 or CuAg2, and then the CuAg forms with the increase in diffused Cu elements. Pd can significantly reduce the Kirkendall effect and slow down the growth of Cu-Ag intermetallic compounds. The growth rate of intermetallic compounds is too fast when the Cu bonding wire has a thin Pd layer, which results in holes and microcracks in the bonding interface and lead to the peeling of the bonding interface. Voids and cracks will hinder the continuous diffusion of Cu and Ag atoms, resulting in the growth of intermetallic compounds being inhibited.

Investigation of microstructural, hardness, and wear properties of AlCrCuFeNi high entropy alloys produced by hot-pressing with the enhancement of manufacturability through electroless Ag incorporation

This study involves the production of HEA materials using low-temperature and high-pressure principles by mechanical-alloying AlCrCuFeNi high-entropy alloy powders, followed by electroless Ag coating for enhanced interface properties and hot-pressing without additional sintering. The Ag interface significantly improved the bonding of HEA powders. While increasing temperature causes a 10 % weight gain due to oxidation in HEA samples, this rate is only 1.5 % in those produced with Ag-coated HEA. The Ag interface improved the hardness of the HEAs by 50 %. The wear rate was reduced by more than twofold due to the Ag-interfaces. Ag exhibited a self-lubricating effect due to the Ag layers that repeatedly emerge during sliding, resulting in a low friction coefficient of 0.19 and excellent wear resistance.

Controlled Spread of a Ag Layer from the Core to the Tip along the Branches of AuAg Nanostars for Improved SERS Detection of Okadaic Acid in Shellfish.

Plasmonic Au-Ag nanostars are excellent surface-enhanced Raman scattering (SERS) probes due to bimetallic coupling and the tip effect. However, the existing preparation methods of AuAg nanostars cannot achieve controlled growth of the Ag layer on the branches of nanostars and so cannot display their SERS to the maximum extent, thus limiting its sensitivity in biosensing. Herein, a novel strategy "PEI (polyethylenimine)-guided Ag deposition method" is proposed for synthesizing AuAg core-shell nanostars (AuAg@Ag NS) with a tunable distribution of the Ag layer from the core to the tip, which offers an avenue for investigating the correlation between SERS efficiency and the extent of spread of the Ag layer. It is found that AuAg@Ag NS with a Ag layer coated the whole branch has the strongest SERS performance because the coupling between the tips and Ag layer is maximized. Meanwhile, as a completely closed core-shell structure, AuAg@Ag NS can confine and anchor 4-ATP inside the Ag layer to avoid an unstable SERS signal. By connecting the aptamer, a reliable internal standard nanoprobe with a SERS enhancement factor (EF) up to 1.86 × 108 is prepared. Okada acid is detected through competitive adsorption of this SERS probes, and the detection limit is 36.6 pM. The results gain fundamental insights into tailoring the nanoparticle morphologies and preparation of internal standard nanoprobes and also provide a promising avenue for marine toxin detection in food safety.

Shell thickness-dependent Au@Ag nanoparticles for surface-enhanced Raman scattering detection of pollutants

A series of Au@Ag core–shell nanocomposites with varying Ag shell thickness were prepared as potential SERS substrates via chemical reduction method. Rhodamine 6G, crystal violet, and thiram were selected as probes for SERS substrate optimization and sensitivity testing of nanocomposites. According to the results, the Au surface was uniformly coated with a ∼3–12 nm thick Ag layer, exhibiting the even particle size distribution. The above nanocomposites demonstrated an extremely high detection limit for Rhodamine 6G (up to 10−11 M) within a sensitivity range of 10−5 to 10−11 M. At the same time, the detection limits for crystal violet and thiram were 10−10 M and 10−9 M, respectively. Moreover, the SERS performance remained basically unchanged after 30-day storage, indicating good stability and uniformity of Au@Ag substrates. Thus, the proposed Au@Ag nanocomposites have a great application potential for the detection of low-concentration pollutants in the environment along with the prolonged in-use stability.

Structural and phase transformations in Fe-Pd-Ag layered thin films by grain boundary diffusion

The influence of the stacking order and of an additional Ag layer on the formation of ordered phases in thin (< 50 nm) layered Fe/Pd and Fe/Ag/Pd films was investigated at 460 °C. The samples were prepared by magnetron sputtering at room temperature on Si/SiO2 substrate and were post-annealed in vacuum. Composition depth profiling and x-ray diffraction were used to characterize the processes. It has been shown, that the stacking order strongly influences the formation of ordered phases both in Fe/Pd bilayered and Fe/Ag/Pd trilayered films. In bilayered Fe/Pd films for both stacking orders the FePd3 phase appeared and it also showed L12 ordering for one stacking order. Addition of Ag layer between the Fe and Pd layers found to promote the formation of FePd phase which showed L10 ordering or A1 disordered structure depending on stacking order. Based on the analysis of the chemical depth profiles and XRD patterns the transformations were interpreted by grainboundary diffusion mechanisms including grainboundary diffusion induced grainboundary migration and solid state reaction.

Interface construction of crosslinked hyperbranched polyamidoamine between silver layer and poly(meta-phenylene isophthalamide) fiber to enhance conductivity and its resilience to adverse conditions

High-performance silvered poly(meta-phenylene isophthalamide) (PMIA) fiber can be applied in antistatic, conductive, electromagnetic interference shielding and other fields, whereas achieving good interface bonding of silver layer to PMIA matrix remains a grand challenge. This paper studies a method of constructing multi-structure interface between silver layer and PMIA fiber. First, crosslinked hyperbranched polyamidoamine (HPAMAM), referred to as xHP-Qy, was introduced onto PMIA by means of a dip-coating method. Then, the modified fiber was surface metallized by silver ammonia solution and glucose solution to prepare a silver-coated fiber. The structure, morphology and properties of as-prepared materials were characterized systematically. The results show that the final fiber exhibits a low electrical resistivity (5.95 × 10−5 Ω·cm) without sacrificing the thermal stability and mechanical performance of the PMIA itself, which is attributed to the distinct antenna-shaped structure of xHP-Qy between PMIA matrix and Ag layer. In addition, the functionalized composite fiber preserves low resistivity even after subjecting harsh environment and mechanical deformation. The strategy paves a promising avenue for the fabrication of high-performance fiber with enormous potential application for electromagnetic interference shielding, electrical heating and flexible sensor materials.