Laser Research Articles

Analysis of the dynamic behaviors of molten pool and keyhole for the oscillating laser welding of dissimilar materials stake welded T-joints with a gap

The dynamic behaviors of molten pool and keyhole have the significant effects on weld quality and joint performance. To investigate the circular shaped oscillating laser welding (OLW) of dissimilar materials stake welded T-joints with a gap between the face plate (FP) and web plate (WP), a dynamic model of molten pool and keyhole for the OLW of dissimilar materials stake welded T-joints with a gap is developed and the dynamic behaviors of molten pool and keyhole during the weld formation process are analyzed and discussed in detail. Based on the calculated results, it is found that the laser beam mainly radiates on the front wall of keyhole and the hump is formed on the rear wall of keyhole relative to the moving direction of laser beam at the FP welding stage. At the gap penetration stage, the keyhole opening at the molten pool bottom of FP shows the trumpet-shaped characteristic and the molten pool is divided into the upper and lower parts by the gap. The formed gas cavity is separated and fused with the keyhole several times at the WP welding stage. The gap around the gas cavity is disappeared after the reintegration of the upper and lower parts of molten pool. The depth of molten pool shows the periodic fluctuation characteristic with time and the fluctuation period is nearly the same as the oscillation period of laser beam during the OLW process.

Mitigation of laser plasma filamentation by rotating beam smoothing scheme

Abstract The propagation of intense laser beams in plasma inevitably gives rise to laser plasma instabilities, which have a significant impact on the illumination uniformity of the focused spot on the target in inertial confinement fusion (ICF) facilities. Here we propose an ultrafast smoothing scheme using a rotating beam (RB) to mitigate the laser plasma filamentation. Using the propagation model of the rotating beam in plasma for the laser-plasma self-focusing (SF) and filamentation, the filamentation characteristics of laser spots were analyzed. The results indicate that the rotating beam smoothing scheme, operating at picosecond timescale, exhibits superior mitigation effect of laser plasma filamentation.

Corrosion behavior of combination of laser beam welded UNS S32304 + SS304L in 3.5% NaCl solution

This study investigates the corrosion behavior of laser beam-welded UNS S32304 and SS304L in 3.5% NaCl solutions, focusing on the effects of temperature. The primary objective is to enhance the understanding of corrosion resistance in welded materials and inspire advancements in corrosion mitigation strategies. The methodology involves assessing corrosion resistance under varying temperatures and comparing the performance of laser beam welding (LBW) with that of the base metals. Scanning electron microscopy analysis reveals effective passivation, while quantitative analysis indicates differences in chloride ion coverage between the weld metal and base metals. Tafel plots and electrochemical impedance spectroscopy demonstrate enhanced corrosion potential and improved barrier properties for the weld metal. Results indicate a marginal reduction in corrosion resistance at 50 °C for both base metals. LBW metals corrosion resistance demonstrates superior performance, with only 5% reduction in breakdown potential compared to 10% in base metals. Compared to the base metal, it exhibits a substantial reduction in corrosion rate, ranging from 60 to 75%. This supports enhanced corrosion resistance and material stability. Additionally, similar results are observed after the analysis with scanning electron microscopy images, reinforcing the efficacy of LBW in improving corrosion resistance of LBW UNS S32304 and SS304L. These findings underscore the potential of LBW for applications requiring robust corrosion performance. By contributing to the understanding of the corrosion behavior of laser beam-welded materials, this study addresses a critical research gap in material science and corrosion engineering. Future research may explore long-term durability and corrosion resistance under diverse environmental conditions to further elucidate the mechanisms driving the observed differences in corrosion behavior.

Mitigation of laser plasma filamentation by rotating beam smoothing scheme

Abstract The propagation of intense laser beams in plasma inevitably gives rise to laser plasma instabilities, which have a significant impact on the illumination uniformity of the focused spot on the target in inertial confinement fusion (ICF) facilities. Here we propose an ultrafast smoothing scheme using a rotating beam (RB) to mitigate the laser plasma filamentation. Using the propagation model of the rotating beam in plasma for the laser-plasma self-focusing (SF) and filamentation, the filamentation characteristics of laser spots were analyzed. The results indicate that the rotating beam smoothing scheme, operating at picosecond timescale, exhibits superior mitigation effect of laser plasma filamentation.

Extraction of nanometer-scale displacements from noisy signals at frequencies down to 1 mHz obtained by differential laser Doppler vibrometry

Abstract. A method is presented by which very small, slow, anharmonic signals can be extracted from measurement data overlaid with noise that is orders of magnitude larger than the signal of interest. To this end, a multi-step filtering process is applied to a time signal containing the time-dependent displacement of the surface of a sample, which is determined with a contactless measurement method, differential laser Doppler vibrometry (D-LDV), at elevated temperatures. The time signal contains the phase difference of the measurement and reference laser beams of the D-LDV, already greatly reducing noise from, e.g., length fluctuations, heat haze, and mechanical vibrations. In postprocessing of the data, anharmonic signal contributions are identified and extracted to show the accurate displacement originating from thickness changes of thin films and related sample bending. The approach is demonstrated on a Pr0.1Ce0.9O2−δ (PCO) thin film deposited on a single-crystalline ZrO2-based substrate. The displacement extracted from the data is ca. 38 % larger and the uncertainty ca. 35 % lower than those calculated directly from the D-LDV spectrum.

Analysis of speckle-beacon size impact on wavefront sensing and closed-loop control in deep turbulence conditions

The impact of the laser beacon size on the performance of an ideal phase-conjugation-type adaptive optics (AO) system is analyzed using wave-optics-based numerical simulation. The analysis includes wavefront aberration sensing and closed-loop control for laser beam propagation both in vacuum and in distributed (volume) atmospheric turbulence with the beacon beam scattering off a flat extended target with Lambertian surface roughness. For mitigation of the impact of target-induced speckle effects on the performance of AO systems, speckle-average wavefront sensing and control approaches are introduced and analyzed. The results demonstrate that proposed speckle-average phase conjugation control algorithms enable partial mitigation of turbulence-induced aberrations in presence of strong speckle modulations.

Multidimensional Position And Displacement Estimation Using Periodic Coded Optical Apertures In A Single Camera Imaging System

Accurately estimating multidimensional positions and displacements in fluid dynamic experiments is essential for understanding complex flow phenomena. This paper presents a novel optical measurement setup capable of determining velocity fields using periodic coded optical apertures in a single-camera imaging system. Our method involves placing a periodic transmission grating in front of the optical system and aligning a laser beam along the system’s optical axis. When particles intersect the laser beam, they scatter light, producing out-of-focus images on the imaging sensor resembling the periodic grating. The size and position of these images vary with the distance to the imaging system and the offset from the optical axis, allowing for accurate determination of particle positions. We derive mathematical formulas describing the imaging system and the relationship between image properties and particle positions and verify them through simulations. Additionally, we develop a calibration method enabling arbitrary optical imaging systems to be used with this technique. Finally, we demonstrate the effectiveness of our approach by measuring velocity fields near a ducted ship propeller, a practical application that underscores the real-world impact of our research in fluid dynamics.

Multidimensional Position And Displacement Estimation Using Periodic Coded Optical Apertures In A Single Camera Imaging System

Accurately estimating multidimensional positions and displacements in fluid dynamic experiments is essential for understanding complex flow phenomena. This paper presents a novel optical measurement setup capable of determining velocity fields using periodic coded optical apertures in a single-camera imaging system. Our method involves placing a periodic transmission grating in front of the optical system and aligning a laser beam along the system’s optical axis. When particles intersect the laser beam, they scatter light, producing out-of-focus images on the imaging sensor resembling the periodic grating. The size and position of these images vary with the distance to the imaging system and the offset from the optical axis, allowing for accurate determination of particle positions. We derive mathematical formulas describing the imaging system and the relationship between image properties and particle positions and verify them through simulations. Additionally, we develop a calibration method enabling arbitrary optical imaging systems to be used with this technique. Finally, we demonstrate the effectiveness of our approach by measuring velocity fields near a ducted ship propeller, a practical application that underscores the real-world impact of our research in fluid dynamics.

KHz Rate Fs/Ps-CARS Thermometry For Supersonic H_2/Air Combustion Studies

Accurate flow field measurements are essential to probe the phenomena involved in aeronautical engines undergoing high temperature and high turbulences. Indeed, reliable experimental datasets are needed to compare and validate numerical models. Among other laser diagnostics, Coherent Anti-stokes Raman Scattering (CARS) is a well-established non-linear spectroscopic technique used to probe harsh environments, since it provides non-intrusive local point measurements of chemical composition and temperature. We report here hybrid fs/ps Coherent Anti-Stokes Raman Scattering (fs/ps-CARS) thermometry campaign performed on N 2 in a supersonic H2 /air combustion. We used a mobile and compact laser architecture that shapes, synchronize and generates the laser beams necessary for CARS spectroscopy. The instrument was moved to a large-scale facility representative of a scramjet combustor (ONERA LAERTE/LAPCAT-II bench). H2 /air was injected during several burst at 0,12 and 0,15 equivalent ratios. Using kHz single-shot measurements combined with motorized translation stages, spatial and temporal resolution were obtained to probe the flow and the combustion at various positions upstream and downstream the hydrogen injectors. At these positions, horizontal and vertical temperature profiles were retrieved and compared with a numerical unsteady fluid dynamic simulation using delayed detached eddy simulations (DDES) developed at ONERA (CEDRE). The position of the combustion inside the combustion chamber could be identified through several horizontal and vertical profile temperature measurements. The signal-to-noise ratio of the detection was optimized by empirically adjusting the number of averaged laser shots based on the level of flow turbulence. For instance, far downstream the H2 injection, averaging over 10 to 100 pulses was possible as the heated air flow was steady. This was confirmed by the good agreement with numerical simulations although some distortion could still be observed and will be used to adjust the numerical simulation algorithm. However, averaging was no longer possible close to the injectors, where a highly turbulent H2 /air combustion was observed. Nevertheless, taking advantages of the high rate single-shot capacity of the spectroscopic technique, temperature could still be retrieved inside this area. These measurements provided a valuable experimental database for comparing and refining computational fluid dynamics modeling.

KHz Rate Fs/Ps-CARS Thermometry For Supersonic H_2/Air Combustion Studies

Accurate flow field measurements are essential to probe the phenomena involved in aeronautical engines undergoing high temperature and high turbulences. Indeed, reliable experimental datasets are needed to compare and validate numerical models. Among other laser diagnostics, Coherent Anti-stokes Raman Scattering (CARS) is a well-established non-linear spectroscopic technique used to probe harsh environments, since it provides non-intrusive local point measurements of chemical composition and temperature. We report here hybrid fs/ps Coherent Anti-Stokes Raman Scattering (fs/ps-CARS) thermometry campaign performed on N 2 in a supersonic H2 /air combustion. We used a mobile and compact laser architecture that shapes, synchronize and generates the laser beams necessary for CARS spectroscopy. The instrument was moved to a large-scale facility representative of a scramjet combustor (ONERA LAERTE/LAPCAT-II bench). H2 /air was injected during several burst at 0,12 and 0,15 equivalent ratios. Using kHz single-shot measurements combined with motorized translation stages, spatial and temporal resolution were obtained to probe the flow and the combustion at various positions upstream and downstream the hydrogen injectors. At these positions, horizontal and vertical temperature profiles were retrieved and compared with a numerical unsteady fluid dynamic simulation using delayed detached eddy simulations (DDES) developed at ONERA (CEDRE). The position of the combustion inside the combustion chamber could be identified through several horizontal and vertical profile temperature measurements. The signal-to-noise ratio of the detection was optimized by empirically adjusting the number of averaged laser shots based on the level of flow turbulence. For instance, far downstream the H2 injection, averaging over 10 to 100 pulses was possible as the heated air flow was steady. This was confirmed by the good agreement with numerical simulations although some distortion could still be observed and will be used to adjust the numerical simulation algorithm. However, averaging was no longer possible close to the injectors, where a highly turbulent H2 /air combustion was observed. Nevertheless, taking advantages of the high rate single-shot capacity of the spectroscopic technique, temperature could still be retrieved inside this area. These measurements provided a valuable experimental database for comparing and refining computational fluid dynamics modeling.

Dual-phase-lag heat conduction analysis of a three-dimensional finite medium heated by a moving laser beam with circular or annular cross-section

Dual-phase-lag heat conduction analysis of a three-dimensional finite medium heated by a moving laser beam with circular or annular cross-section

Dual-phase-lag heat conduction analysis of a three-dimensional finite medium heated by a moving laser beam with circular or annular cross-section

Dual-phase-lag heat conduction analysis of a three-dimensional finite medium heated by a moving laser beam with circular or annular cross-section

Applications of Raman Microscopy/Spectroscopy-Based Techniques to Plant Disease Diagnosis

Plant diseases pose a significant threat to plant and crop health, leading to reduced yields and economic losses. The traditional methods for diagnosing plant diseases are often invasive and time-consuming and may not always provide accurate results. In recent years, there has been growing interest in utilizing Raman microscopy as a non-invasive and label-free technique for plant disease diagnosis. Raman microscopy is a powerful analytical tool that can provide detailed molecular information about samples by analyzing the scattered light from a laser beam. This technique has the potential to revolutionize plant disease diagnosis by offering rapid and accurate detection of various plant pathogens, including bacteria and fungi. One of the key advantages of Raman microscopy/spectroscopy is its ability to provide real-time and in situ analyses of plant samples. By analyzing the unique spectral fingerprints of different pathogens, researchers can quickly identify the presence of specific diseases without the need for complex sample preparation or invasive procedures. This article discusses the development of a Raman microspectroscopy system for disease diagnosis that can accurately detect and identify various plant pathogens, such as bacteria and fungi.

Applications of Raman Microscopy/Spectroscopy-Based Techniques to Plant Disease Diagnosis

Plant diseases pose a significant threat to plant and crop health, leading to reduced yields and economic losses. The traditional methods for diagnosing plant diseases are often invasive and time-consuming and may not always provide accurate results. In recent years, there has been growing interest in utilizing Raman microscopy as a non-invasive and label-free technique for plant disease diagnosis. Raman microscopy is a powerful analytical tool that can provide detailed molecular information about samples by analyzing the scattered light from a laser beam. This technique has the potential to revolutionize plant disease diagnosis by offering rapid and accurate detection of various plant pathogens, including bacteria and fungi. One of the key advantages of Raman microscopy/spectroscopy is its ability to provide real-time and in situ analyses of plant samples. By analyzing the unique spectral fingerprints of different pathogens, researchers can quickly identify the presence of specific diseases without the need for complex sample preparation or invasive procedures. This article discusses the development of a Raman microspectroscopy system for disease diagnosis that can accurately detect and identify various plant pathogens, such as bacteria and fungi.

Silver-enriched microdomain patterns as advanced bactericidal coatings for polymer-based medical devices

Today, it would be difficult for us to live a full life without polymers, especially in medicine, where its applicability is constantly expanding, giving satisfactory results without any harm effects on health. This study focused on the formation of hexagonal domains doped with AgNPs using a KrF excimer laser (λ=248 nm) on the polyetheretherketone (PEEK) surface that acts as an unfailing source of the antibacterial agent - silver. The hexagonal structure was formed with a grid placed in front of the incident laser beam. Surfaces with immobilized silver nanoparticles (AgNPs) were observed by AFM and SEM. Changes in surface chemistry were studied by XPS. To determine the concentration of released Ag+ ions, ICP-MS analysis was used. The antibacterial tests proved the antibacterial efficacy of Ag-doped PEEK composites against Escherichia coli and Staphylococcus aureus as the most common pathogens. Because AgNPs are also known for their strong toxicity, we also included cytotoxicity tests in this study. The findings presented here contribute to the advancement of materials design in the biomedical field, offering a novel starting point for combating bacterial infections through the innovative integration of AgNPs into inert synthetic polymers.

Three propagation regimes of Laguerre–Gaussian laser beams in collisionless plasma

Three propagation regimes of Laguerre–Gaussian laser beams in collisionless plasma

Silver-enriched Microdomain Patterns as Advanced Bactericidal Coatings for Polymer-based Medical Devices

Today, it would be difficult for us to live a full life without polymers, especially in medicine, where its applicability is constantly expanding, giving satisfactory results without any harm effects on health. This study focused on the formation of hexagonal domains doped with AgNPs using a KrF excimer laser (λ=248nm) on the polyetheretherketone (PEEK) surface that acts as an unfailing source of the antibacterial agent - silver. The hexagonal structure was formed with a grid placed in front of the incident laser beam. Surfaces with immobilized silver nanoparticles (AgNPs) were observed by AFM and SEM. Changes in surface chemistry were studied by XPS. To determine the concentration of released Ag+ ions, ICP-MS analysis was used. The antibacterial tests proved the antibacterial efficacy of Ag-doped PEEK composites against Escherichia coli and Staphylococcus aureus as the most common pathogens. Because AgNPs are also known for their strong toxicity, we also included cytotoxicity tests in this study. The findings presented here contribute to the advancement of materials design in the biomedical field, offering a novel starting point for combating bacterial infections through the innovative integration of AgNPs into inert synthetic polymers.

Design of laser-powder coupling for high-speed laser direct energy deposition

High-speed laser direct energy deposition (DED-LB) is developed to enhance deposition efficiency while maintaining build quality, compared to conventional DED-LB. The core of designing high-speed DED-LB involves formulating the laser-powder coupling, through optimizing nozzle structural and deposition process parameters. This study developed an analytical model to delineate the coupling mechanisms between laser beam and discontinuous coaxial powder stream (DCPS) comprised of individual single powder streams (SPSs). A data pretreatment method, involving gray processing, normalization, and renormalization of the thermal images successively, was applied to validate the model. Simulation results indicate that the DCPS spot size and SPS particle temperature distribution are predominantly influenced, respectively, by the nozzle structural and deposition process parameters. Through jointly designing the nozzle structural and deposition process parameters, a high deposition rate of high-speed DED-LB, which is 1.7 times that of conventional DED-LB, was achieved. This paper pioneers a new design methodology for high-speed DED-LB.

Femtosecond laser darkened copper surfaces: Characterization for possible application as laser beam blocker

This study focuses on the optical and mechanical properties of copper surfaces darkened by femtosecond laser irradiation, with regard to their applicability as laser beam blockers. Copper surfaces were processed with a Ti-Sapphire laser (1 kHz repetition rate, ∼100–600 mJ/cm2 fluence), while scanning parameters were optimized for low reflectivity and processing speed. A total reflectivity below 6 % was obtained for the 250–2500 nm wavelength range. SEM imaging and ion beam etching showed submicron period structures covered with high density nanoparticles, with a total depth of ∼3–4 μm. Numerical reflectivity simulations suggest that besides the structures, the formation of oxides also contributes to the observed darkening. Thermal and mechanical stability, chemical resistance and laser damage threshold were studied. Temperatures above 200 °C caused surface degradation. Scratch tests showed that the nanostructured layers could withstand ∼60 MPa contact pressure. The surfaces could resist 48 h treatment with various acids at 10−3 M concentration. The laser damage threshold for the applied femtosecond laser showed that the surface could withstand the unfocused beam of most high-frequency femtosecond lasers. The results indicate that laser darkened copper can be a promising candidate for use in laser beam blockers.

High-speed single-frame polarimeter for thermal radiation to measure the 3D geometry of hot metal surfaces

The 3D geometry of the interaction zone in laser material processing is of major importance as it defines the absorption of the laser beam and may influence the hydrodynamics of the process. With the aim of measuring this geometry, which typically changes with frequencies in the order of 10 kHz, a single-frame polarimeter with acquisition rates of up to 75 kHz is presented in this work. It simultaneously records four images of the thermal process emission, through four linear polarizers with different orientations. The formulae required for the reconstruction of the 3D geometry from these images are derived and validated on an example of a heated steel sphere. The reconstructed geometry was found to be in good agreement with the examined sphere. An experimental example is also given of the application of this technology to geometry measurement of a highly dynamic laser cutting front at a framerate of 75 kHz.