Conditions For Large-scale Production Research Articles

Influence of main production variables to nutritional characteristics of winery effluent Kombucha

Determination of sugar, nitrogen and phosphorus consumption by kombucha culture is necessary in order to gain additional insight into the kombucha metabolic pathways, nutritional value of the produced beverages, and to set basis for optimising the conditions for large scale production. Kombucha beverage was made using effluent obtained from grape must clarification phase of white wine production. The fermentation medium was prepared by diluting the sterilized initial medium with approximately 16% of total reducing sugars to 3, 5, and 7% of total reducing sugars. The duration of the fermentation was nine days at 20, 25, and 30?C. Sugars, nitrogen and phosphorus content was measured using DNS, Kjeldahl and molybdenum blue method, respectively. The highest sugars content was in the initial medium (16.34%) and the lowest was after nine days of fermentation at 30 ?C with 3% initial sugars content (0.17%). Residual levels of sugars, nitrogen and phosphorus after three days were modelled using response surface methodology. The proposed mathematical models for sugars and nitrogen content showed an exceptional correlation with the experimentally obtained values. With this study the insight into kombucha?s consumption of basic nutrients, nutritional value of the obtained products and optimization of products composition was provided

Újonnan fejlesztett főzőtechnológia

Based on the research carried out, Korax Gépgyár Kft started to develop its soybean cooking equipment in 2018. As a result of our project, the exact technological parameters of the soy sprouting process, which can also be used in large-scale production conditions, were clarified, and the control machines of a complete industrial technological line were tested and completed with the installation of our perforated plate components with sample protection protection.

Assessment of the possibility for large-scale 238Pu production in a VVER-1000 power reactor

The paper presents the estimates for the possibility for large-scale production of 238Pu in the core of a VVER-1000 power reactor. The Np-fraction of minor actinides extracted from transuranic radioactive waste is proposed to be used as the starting material. The irradiation device with NpO2 fuel elements is installed at the reactor core center. The NpO2 fuel lattice pitch is varied and the irradiation device is surrounded by a heavy moderator layer to create the best possible spectral conditions for large-scale production (~ 3 kg/year) of conditioned plutonium with the required isotopic composition (not less than 85% of 238Pu and not more than 2 ppm of 236Pu). Plutonium with such isotopic composition can be used as the thermal source in thermoelectric radioisotope generators and in cardiac pacemakers. It has been demonstrated that the estimated scale of the 238Pu production in a VVER-type power reactor exceeds considerably the existing scale of its production in research reactors.

Production of Gypenoside XVII from Ginsenoside Rb1 by Enzymatic Transformation and Their Anti-Inflammatory Activity In Vitro and In Vivo.

The enzymatic transformation of the sugar moiety of the gypenosides provides a new way to obtain more pharmacologically active components. A gene encoding a family 1 glycosyl hydrolase from Bifidobacterium dentium was cloned and expressed in Escherichia coli. The recombinant enzyme was purified, and its molecular weight was approximately 44 kDa. The recombinant BdbglB exhibited an optimal activity at 35 °C and pH 5.4. The purified recombinant enzyme, exhibiting β-glucosidase activity, was used to produce gypenoside XVII (Gyp XVII) via highly selective and efficient hydrolysis of the outer glucose moiety linked to the C-3 position in ginsenoside Rb1 (G-Rb1). Under the optimal reaction conditions for large scale production of gypenoside XVII, 40 g ginsenoside Rb1 was transformed by using 45 g crude enzyme at pH 5.4 and 35 °C for 10 h with a molar yield of 100%. Furthermore, the anti-inflammatory effects of the product gypenoside XVII and its conversion precursor ginsenoside Rb1 were evaluated by using lipopolysaccharide (LPS)-induced murine RAW 264.7 macrophages and the xylene-induced acute inflammation model of mouse ear edema, respectively. Gypenoside XVII showed improved anti-inflammatory activity, which significantly inhibited the generation of TNF-α and IL-6 more effectively than its precursor ginsenoside Rb1. In addition, the swelling inhibition rate of gypenoside XVII was 80.55%, while the rate of its precursor was 40.47%, the results also indicated that gypenoside XVII had better anti-inflammatory activity than ginsenoside Rb1. Hence, this enzymatic method would be useful in the large-scale production of gypenoside XVII, which may become a new potent anti-inflammatory candidate drug.

About the creation and large-scale implementation of innovative technologies of molded and unformed refractories. Part 1

The article summarizes the practical results of many years of research concerning the development of innovative technologies of molded and unformed refractories based on the use of HCBS. In conditions of large-scale production, effective technologies have been mastered for the production of both quartz refractories (steel filling cups and pipes, casings of furnace rollers, etc.) and ceramic concrete products and masses in Al 2 O 3 ‒SiO 2 , Al 2 O 3 ‒SiO 2 ‒SiC, Al 2 O 3 ‒SiO 2 ‒SiC‒C systems. The total volume of production of all types of refractories manufactured in JSC Dinur using HCBS technologies is about 270 thousand tons, which is according to modern (for 2022) prices correspond to about 33 billion rubles of marketable products. The introduction of fundamentally new high-tech technologies allowed JSC DINUR to become the all-Russian leader in the production of a number of refractories, which in previous years were non-core for the company. Ill. 5. Ref. 21.

Design of microaerobically inducible miniR1 plasmids.

Plasmid DNA manufacture is an essential step to produce gene therapy agents and next-generation vaccines. However, little attention has been paid toward developing alternative replicons that can be coupled with large-scale production conditions. Our results demonstrate that the miniR1 replicon can be efficiently induced by oxygen limitation when a copy of the regulatory protein RepA under control of a microaerobic promoter is used. The results are potentially attractive for industrial applications.

Модульно-параметричний принцип розробки проектів шестеренних гідравлічних машин

The conventional system of design development of gear-type hydraulic machines and their implementation is not sufficiently perfect for a number of reasons. This system cannot be effective in the conditions of large-scale production. The purpose of the work is to create such a principle of designing a model range of gear hydraulic machines, which optimizes the conditions of production and marketing, with the subsequent reduction of the cost of production. To achieve the goal, the theory of "redundant connections" was used, and the design scheme of the hydraulic machine was analyzed. On the results of the conducted analysis, several possible schemes for the extraction of "redundant connections" were developed, and the calculation was carried out. From the proposed schemes, the most appropriate scheme for creating a gear-type hydraulic machine was determined - a scheme using the central load of the driving gear and a barrel-shaped profile of the longitudinal contour of the tooth of the driven gear. The paper also considers additional benefits arising from the removal of redundant connections. On the basis of the developed diagram of the action of forces in gear engagement, it is shown how deviations from the geometric accuracy of the gear affect the operation of the hydraulic machine and why the proposed scheme with a barrel-shaped profile of the longitudinal contour of the tooth is more appropriate. Among the important results of the research should be attributed the synthesized perspective scheme of design of a gear hydraulic machine. The use of the proposed scheme will allow the reduction of redundant connections (from 7 to 5, relative to the conventional scheme), which will contribute to the reduction of additional deformations and energy losses when working in the hydraulic motor mode and fluid losses when working in the hydraulic pump mode. And the implementation of one of the coupled gears with a barrel-shaped longitudinal profile of the teeth will ensure the stabilization of the displacement moment when the unit is operating in the hydraulic motor mode and will stabilize the hydraulic efficiency parameter when operating in the pump mode.

Improving the Radon Adsorption Capacity of Activated Carbon by Liquid Nitrogen Modification

Radon is a naturally occurring radioactive inert gas that poses a significant threat to the human health. Coconut shell activated carbon has been verified to be the best radon adsorbing material, but its radon adsorption capacity still cannot meet the requirement of industrial applications. Activated carbon modification using liquid nitrogen is an effective method for improving the radon adsorption capacity, but it is necessary to determine the conditions for large-scale production. In this study, the influence of environmental temperature, container geometry, and amount of activated carbon and liquid nitrogen on the modification effect are examined. The results show that the activated carbon has the best modification effect when the container is placed in a water bath at 50 °C. The container geometry and activated carbon mass have a minor influence on the modification effect. Further, the radon adsorption capacity is increased by 36% when 6.5 L of liquid nitrogen is added to 1 kg of activated carbon. The characterization results reveal that the chemical structure and elemental content of the activated carbon do not change after modification, but the number of micropores is significantly increased, especially the micropores with a size of 0.5-0.6 nm, which is related to the radon adsorption capacity of the modified activated carbon. Overall, the liquid-nitrogen-based modification is a simple, environment-friendly, and low-cost method to improve the radon adsorption capacity of activated carbon, which can be used in the large-scale production of highly efficient radon adsorbents.

Recent Research Advances in the Development of Chalkiness and Transparency in Rice

The appearance quality of rice represent the primary concern of consumers when choosing rice, as well as a necessary condition for high-quality rice. In the past, the focus of attention on rice appearance quality was mainly on chalkiness, and most previous reviews on rice appearance quality focused on the chalky phenotype of rice, while some more generalized chalkiness as the only indicator of rice appearance quality. This paper objectively analyses the definitions and interrelationships of rice appearance quality indicators at the present stage. Then, the formation mechanism and research status of rice appearance quality were analyzed from three aspects: endosperm structure, genetic background, and endosperm material basis. The two indicators (chalkiness and transparency) were selected, having the greatest influence on appearance, as the starting point. On this basis, the problems in the current research on rice appearance quality were analyzed and relevant suggestions are put forward, aiming to provide a theoretical basis for the overall improvement of rice appearance quality under large-scale production conditions.

Screening of Beauveria bassiana (Bals.) (Hypocreales: Cordycipitaceae) strains against Megalurothrips usitatus (Bagnall) (Thysanoptera: Thripidae) and conditions for large-scale production

BackgroundBeauveria bassiana (Bals.) (Hypocreales: Cordycipitaceae) is an entomopathogenic fungus that has potential as a biological control agent against many insect pests. This study was conducted to optimize the conditions for large-scale production on rice of B. bassiana and evaluate its virulence against the bean flower thrips Megalurothrips usitatus (Bagnall) (Thysanoptera: Thripidae).ResultsThe optimal substrate quantity for conidia production was 200 g of rice per container (2.1 l), with substrate having a 52% moisture content, being supplemented with 2% cooking oil. In stage production of a batch, 150 ml of conidia suspension (at 24.33 × 107 spores/ml) was incubated for 10 days in SDA liquid medium amended with 4% glucose and 1.5% yeast extract. The SDA medium was then used to inoculate one container of the rice substrate. The optimum ratio of conidial suspension to substrate (v/v) was 20–25%. Virulence of the spore powder harvested from the rice substrate was same as that of produced on the SDA solid media against thrips. The level of control from an application of spore powder of the thrips M. usitatus was similar to that from chemical the pesticide spinetoram when applied in a cowpea (Vigna sinensis Endl) field.ConclusionsThe optimized rice substrate system can be used for a large-scale production of B. bassiana spores, which can be used for field control of thrips.

Enzymatic Biotransformation of Gypenoside XLIX into Gylongiposide I and Their Antiviral Roles against Enterovirus 71 In Vitro.

Biotransformation of specific saponins in the valuable medical plants to increase their bioavailability and pharmaceutical activities has attracted more and more attention. A gene encoding a thermophilic glycoside hydrolase from Fervidobaterium pennivorans DSM9078 was cloned and expressed in Escherichia coli. The purified recombinant enzyme, exhibiting endoglucanase cellulase activity, was used to transform gypenoside XLIX into gylongiposide I via highly selective and efficient hydrolysis of the glucose moiety linked to the C21 position in gypenoside XLIX. Under the optimal reaction conditions for large scale production of gylongiposide I, 35 g gypenoside XLIX was transformed by using 20 g crude enzyme at pH 6.0 and 80 °C for 4 h with a molar yield of 100%. Finally, 11.51 g of gylongiposide I was purified using a silica gel column with 91.84% chromatographic purity. Furthermore, inhibitory activities of gypenoside XLIX and gylongiposide I against Enterovirus 71 (EV71) were investigated. Importantly, the EC50 of gypenoside XLIX and gylongiposide I calculated from viral titers in supernatants was 3.53 μM and 1.53 μM, respectively. Moreover, the transformed product gylongiposide I has better anti-EV71 activity than the glycosylated precursor. In conclusion, this enzymatic method would be useful in the large-scale production of gylongiposide I, which would be a novel potent anti-EV71 candidate.

Optimization of Culture Conditions for Total Carotenoid Amount Using Response Surface Methodology in Green Microalgae / Ankistrodesmus convolutus

Commercial carotenoids of green microalgae have become significant especially for their applications in the cosmetic, pharmaceutical, food and feed industries. Effects of physical and chemical parameters on carotenoid contents in isolated microalgal species have been investigated. The variables of shaking rate, nitrogen concentration and light intensity affect biomass production and the synthesis of carotenoids in the green microalgae were investigated using the statistical design by Box-Behnken (BBD) employing Response Surface Methodology (RSM). Furthermore, the optimized cultivation conditions using BBD for Chlorella vulgaris, Ankistrodesmus convolutus, Dunaliella salina, Tetraselmis striata were determined using the spectrophotometric method to enhance carotenoid concentration. A. convolutus within the green algae was detected with the highest carotenoid concentration. The optimum conditions results indicated that the growth of A. convolutus (0.55 mg/L) and production of total carotenoids (25.1138 mg/g biomass) were found at the stirrer rate of 100 rpm under the light intensity of 100 μE/m2 s, and in the nutrient component of 8.82 mM NaNO3 . These conditions were validated experimentally for total carotenoid yield (24.13 mg/g biomass). After that the production was performed in a flat-plate photobioreactor with a volume of 6L based on the optimized conditions and the carotenoid profile was defined by HPLC-DAD using standards such as violaxanthin, astaxanthin and β-carotene. This study proposes that the RSM approach can be used to define optimal conditions for large-scale production of carotenoids by A. convolutus. 

Enhanced production of 99Mo in inverse kinematics heavy ion reactions

The reaction of a 100Mo beam at 12 MeV/nucleon impinging on a 4He gas-cell target was performed. The 99Mo alongside other coproduced isotopes were collected after the gas target on an aluminum catcher foil and their respective radioactivities were measured by offline γ-ray analysis. In this contribution, preliminary experimental results which are used to discuss the possibility of optimal large-scale production conditions of the produced radioisotopes are presented.

Pilot Production of Spirulina Biomass and Obtaining of Novel Biodegradable Surfactants

The research results describe the pilot production of microalgae biomass – Spirulina, especially in wintertime, using the geothermal energy of water to save the costs for heating of the pool photobioreactor and biomass drying box. For carrying out of the process a simplified nutrient medium consisting of geothermal water and salts: sodium bicarbonate, potassium nitrate, diammonium phosphate, and urea was developed. The conditions for the Spirulina biomass cultivation in wintertime were optimized. The technical and economic feasibility and conditions for large-scale production of Spirulina in Kazakhstan for commercial purposes are justified. It has been shown that the Spirulina biomass may serve as a feedstock for the production of biodegradable surfactants.

Selective synthesis of carbon nanotubes by catalytic decomposition of methane using Co-Cu/cellulose derived carbon catalysts: A comprehensive kinetic study

Determination of the optimal operating conditions for large-scale production of carbonaceous nanomaterials (CNTs), mainly carbon nanotubes (CNTs) but also graphene-related materials (GRMs), remains as a major industrial and scientific challenge. For this purpose, our group is conducting an extensive study to evaluate the effect of the reaction conditions and catalyst compositions on the productivity and selectivity to different carbonaceous nanomaterials. In the case of Co-based catalysts, we have found that the promotion with Cu or Mn has a dramatic effect on the type of carbon nanomaterials synthesized. Thus, the presence of Cu promotes the growth of CNTs, while Mn favors the formation of two-dimensional GRMs. In this context, we present here a comprehensive study of the CNTs growth via catalytic decomposition of methane using a Co-Cu/cellulose derived carbon catalyst. The influence of the reaction temperature (650–950 °C) and feed composition (7.1%–42.9% of CH4 and H2) on the yield and CNTs quality was evaluated. A transition in the characteristics of the carbonaceous nanomaterial growth was observed at about 800 °C. Below this temperature, the reaction was selective towards the formation of CNTs, while above 800 °C, the obtained nanomaterial exhibited a graphite-like morphology. In addition, the catalyst deactivation was quite low in the CNTs growth regime, attaining high productivity under 11 h of operation. The model used to study the kinetics of carbon formation allowed understanding the most influential variables in the growth process, revealing the existence of a transition temperature at which there is a change in the preferential path for the formation of CNTs or GRMs. After exploring a large set of reaction conditions, the best operating parameters for growing CNTs with high productivity (0.29 gC/gcat∙h) and quality (ID/IG = 1.10, I2D/IG = 0.13) were found at 750 °C under 28.6% CH4:14.3% H2:57.1% N2.

PRACTICE OF DIMENSIONAL IN THE IMPLEMENTATION OF THE METHODOLOGY OF GROUP INTERCHANGEABILITY

The subject of consideration in this article is the process of modeling the dimensional relationships at the Assembly stage using a single-circuit graph size scheme, which describes the mechanism of the individual parts of the conjugation in the implementation of the Assembly area group interchangeability methodology, reflecting the specific conditions of production. In the context of dimensional modeling, calculation procedures are considered on the basis of the developed mathematical model, which can be applied to both single-circuit and multi-circuit size schemes with dependent size chains. In particular, for the conditions of large-scale production, the algorithm for determining the scattering field of the assembled parts sizes by sorting them into size groups is considered. The design procedure is considered on the concrete example which describes a variant of completing of details with rather wide tolerances in the Assembly unit meeting the set criterion of working capacity.

Mathematical Models of Reconstruction of Principal Magnetization Curve in Rapid Control of Magnetic Characteristics of Electrical Steel

Mathematical models for reconstruction of the principal magnetization curve of sheet electrical steel from the measured weber-ampere characteristic are designed. Samples of steel 3408 taken by parallel shears and by laser cutting are studied with the help of a device for rapid control of magnetic characteristics of sheet electrical steels. The error of the determination of the magnetization curve with the use of the models does not exceed ± 5%. The results obtained make it possible to raise the efficiency of monitoring of magnetic properties of sheet steels under the conditions of large-scale production of magnetic cores of electrical devices.

Optimization of Growth and Carotenoid Production by Haloferax mediterranei Using Response Surface Methodology

Haloferax mediterranei produces C50 carotenoids that have strong antioxidant properties. The response surface methodology (RSM) tool helps to accurately analyze the most suitable conditions to maximize C50 carotenoids production by haloarchaea. The effects of temperature (15–50 °C), pH (4−10), and salinity (5–28% NaCl (w/v)) on the growth and carotenoid content of H. mediterranei were analyzed using the RSM approach. Growth was determined by measuring the turbidity at 600 nm. To determine the carotenoid content, harvested cells were lysed by freeze/thawing, then re-suspended in acetone and the total carotenoid content determined by measuring the absorbance at 494 nm. The analysis of carotenoids was performed by an HPLC system coupled with mass spectrometry. The results indicated the theoretical optimal conditions of 36.51 or 36.81 °C, pH of 8.20 or 8.96, and 15.01% or 12.03% (w/v) salinity for the growth of haloarchaea (OD600 = 12.5 ± 0.64) and production of total carotenoids (3.34 ± 0.29 mg/L), respectively. These conditions were validated experimentally for growth (OD600 = 13.72 ± 0.98) and carotenoid production (3.74 ± 0.20 mg/L). The carotenoid profile showed four isomers of bacterioruberin (89.13%). Our findings suggest that the RSM approach is highly useful for determining optimal conditions for large-scale production of bacterioruberin by haloarchaea.

It works! Lumpfish can significantly lower sea lice infestation in large-scale salmon farming.

ABSTRACTTo assess the efficacy of lumpfish grazing on attached sea lice on Atlantic salmon, six large-scale sea cages, (130 m circumference, 37,688 m3 volume) each stocked with approximately 200,000 salmon 0+ smolts, were stocked with a 4, 6 and 8% density (8000, 12,000 and 16,000, respectively) of lumpfish. The sea cages without lumpfish acted as controls. Sea lice infestation levels on the salmon were monitored weekly and bi-weekly from 6 October to 17 May the subsequent year. Mortality of the lumpfish rose with decreasing sea temperatures to around 0.8% week−1 and did not vary between the lumpfish groups. There were clear signs of lumpfish grazing on sea lice, with significantly lower average levels of chalimus, pre-adult and adult female Lepeophtheirus salmonis and Caligus elongatus sea lice per salmon. Lumpfish in the high density (8%) group reduced the mature female L. salmonis to levels equal to or lower than the counts recorded prior to the start of the study. Overall, the present results indicate that lumpfish are a suitable cold-water option for biological delousing of Atlantic salmon in large-scale production conditions.

Optimisation of critical medium components and culture conditions for enhanced biomass and lipid production in the oleaginous diatom Navicula phyllepta: a statistical approach.

Diatoms hold great promise as potential sources of biofuel production. In the present study, the biomass and lipid production in the marine diatom Navicula phyllepta, isolated from Cochin estuary, India and identified as a potential biodiesel feedstock, were optimized using Plackett-Burman (PB) statistical experimental design followed by central composite design (CCD) and response surface methodology (RSM). The growth analyses of the isolate in different nitrogen sources, salinities and five different enriched sea water media showed the best growth in the cheapest medium with minimum components using urea as nitrogen source at salinity between 25 and 40gkg-1. Plackett-Burman experimental analyses for screening urea, sodium metasilicate, sodium dihydrogen phosphate, ferric chloride, salinity, temperature, pH and agitation influencing lipid and biomass production showed that silicate and temperature had a positive coefficient on biomass production, and temperature had a significant positive coefficient, while urea and phosphate showed a negative coefficient on lipid content. A 24 factorial central composite design (FCCD) was used to optimize the concentration of the factors selected. The optimized media resulted in 1.62-fold increase (64%) in biomass (1.2±0.08gL-1) and 1.2-fold increase (22%) in estimated total lipid production (0.11±0.003gL-1) compared to original media within 12days of culturing. A significantly higher biomass and lipid production in the optimized medium demands further development of a two-stage strategy of biomass production followed by induction of high lipid production under nutrient limitation or varying culture conditions for large-scale production of biodiesel from the marine diatom.