Industrial production produces a large amount of wastewater containing chloride (Cl-) ions, and elevated concentrations of Cl- pose substantial environmental hazards. This study presents a novel approach using ion exchange resin for the removal of chloride, combined with the advantages of controllable and rapid model design afforded by 3D printing technology, to prepare a porous ion exchange model (PIEM). The optimal conditions for pretreatment, chloride removal, and alkaline regeneration of PIEM were systematically explored. Under these optimal conditions, the chloride removal efficiency of a single PIEM in simulated wastewater with a 1000 mg/L Cl- concentration was 67.4 %. Following five cycles, the chloride removal efficiency stabilized at 40 %. When thirty PIEMs assembled into a quartz tube device were used and subjected to six cycles, the total chloride removal efficiencies reached 85.2 % for 2 L of simulated wastewater with a Cl- concentration of 1000 mg/L and 52.6 % for 1 L of actual wastewater with a Cl- concentration of 2915 mg/L. The mechanism of chloride removal by PIEM involves ion exchange and hydrogen bonding adsorption between the ion exchange resin and Cl- in the surrounding wastewater. This study develops a new method of removing chloride by immobilizing ion exchange resin through 3D printing, which prevents the significant loss of ion exchange resin during the chloride removal process and ensures high efficiency in removing chloride, providing new insights for the development of chloride removal technology.
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