Industrial Internet Of Things Research Articles

CAPP-GPT: A computer-aided process planning-generative pretrained transformer framework for smart manufacturing

Smart manufacturing (SM) constitutes the backbone of Industry 4.0 (I4.0), allowing for heightened autonomy of the various interacting cyber-physical systems, making the various entities on the production floor. Connectivity, a vital enabler, plays a crucial role through state-of-the-art Digital Twinning (DT) technologies driven by underlying innovations like the industrial Internet of Things, Cloud Computing, and advancements in sensory devices. DT, which plays a vital role in the various planning functions under the production and operations management umbrella, is being used in the developed combined CAPP-GPT (Computer-Aided Process Planning-Generative Pretrained Transformer) and production scheduling approach to address disruptions on the shopfloor and in self-healing of the manufacturing processes at a micro-CAPP level by optimally adapting the process parameters and the developed toolpath on the fly based on online process signature measurements. In a leap commensurate with that which has taken place in Natural Language Processing-Large Language Models (Chat-GPT), similar efforts are currently being undertaken to parse CAD data structures and blueprints, fusing operations research and predictive analytics algorithms to carry out setup planning as well as sequencing and grouping manufacturing sub-operations. A hybridized Optimization and Machine Learning (ML) approach is employed where Logical Analysis of Data is used to solve the problem heuristically, exploiting various generative and variant methods at heart. Another extension of this macro-CAPP problem is being tackled by integrating the problem with delayed product differentiation, lot-sizing, and transfer line balance for futuristic batch-production shops employing Hybrid Manufacturing (HM) and Smart Assembly. At the micro-CAPP level, HM process parameters are optimized using a comprehensive approach employing the Taguchi loss function to assess surface roughness, internal failure costs, and other criteria, including greenhouse gas emissions and expended energy. Online measurements of the process signatures are also employed to adapt the initial set of process parameters using different automatic control schemes. ML is used to identify the process parameters carrying simulations on Simulink before the system is deployed.

A model proposal for enhancing cyber security in industrial IoT environments

A model proposal for enhancing cyber security in industrial IoT environments

Applying Pattern Language to Enhance IIoT System Design and Integration: From Theory to Practice

The Industrial Internet of Things (IIoT) is pivotal in advancing industrial automation, offering significant improvements in connectivity and efficiency. However, the integration of heterogeneous devices within IIoT systems presents substantial challenges, primarily due to the diversity in device hardware, protocols, and functionalities. In this paper, we propose a new pattern language specifically designed to enhance interoperability and operational efficiency across industrial settings. Drawing from a case study of the State Company for Automotive Industry (S.C.A.I.) in Iraq, this study details the development and integration of eleven interrelated patterns. These patterns were carefully combined based on identified relationships, forming a comprehensive pattern language that addresses key aspects of system heterogeneity, including device communication, data security, and system scalability. The pattern language was validated using the Delphi process theory, engaging industry experts to refine and optimize the framework for practical application. The implementation of this pattern language led to significant improvements in system integration, enabling seamless communication between diverse devices and enhancing operational workflows. The case study demonstrates the practical viability of the proposed pattern language in enhancing interoperability within real-world Industrial Internet of Things (IIoT) applications. Furthermore, the replicable nature of this framework makes it a valuable resource for other industrial environments seeking to harness the power of IIoT technologies.

Focal Causal Temporal Convolutional Neural Networks: Advancing IIoT Security with Efficient Detection of Rare Cyber-Attacks

The Industrial Internet of Things (IIoT) deals with vast amounts of data that must be safeguarded against tampering or theft. Identifying rare attacks and addressing data imbalances pose significant challenges in the detection of IIoT cyberattacks. Innovative detection methods are important for effective cybersecurity threat mitigation. While many studies employ resampling methods to tackle these issues, they often face drawbacks such as the use of artificially generated data and increased data volume, which limit their effectiveness. In this paper, we introduce a cutting-edge deep binary neural network known as the focal causal temporal convolutional neural network to address imbalanced data when detecting rare attacks in IIoT. The model addresses imbalanced data challenges by transforming the attack detection into a binary classification task, giving priority to minority attacks through a descending order strategy in the tree-like structure. This approach substantially reduces computational complexity, surpassing existing methods in managing imbalanced data challenges in rare attack detection for IoT security. Evaluation of various datasets, including UNSW-NB15, CICIDS-2017, BoT-IoT, NBaIoT-2018, and TON-IIOT, reveals an accuracy of over 99%, demonstrating the effectiveness of FCTCNNs in detecting attacks and handling imbalanced IoT data with efficiency.

Ultrasonic Enhancement for Mineral Flotation: Technology, Device, and Engineering Applications

In the past five years, the number of articles related to ultrasonic mineral flotation has increased by about 50 per year, and the overall trend is on the rise. The most recent developments in ultrasonics for flotation process intensification are reviewed herein, including effects of ultrasound treatment on an aqueous slurry, improvement in flotation methods and technological processes, device development tracking, and application effects in mineral process engineering. At this point in time, there are pilot-scale flotation tests to evaluate the feasibility of ultrasonic pretreatment technology for industrial use to enhance residue flotation separation, and the results showed that the recovery rate of concentrate is increased by about 10%. Four aspects of ultrasonic flotation process improvement are summarized, namely, changing the ultrasonic parameters, the synergistic effect of ultrasound and reagents, the ultrasonic effect of particles with different-sized fractions, and application to new systems. In addition, the effect of ultrasonic flotation mechanisms is explored through a quadratic model and numerical simulation. The combination of ultrasonic flotation with other fields, such as magnetic fields, to enhance the separation efficiency and recovery of minerals is also a future trend. It is also proposed that ultrasonic flotation technology will be used with big data, industrial Internet of Things, and automatic control technology to achieve deep bundling, optimizing the flotation process by implementing remote monitoring and control of the flotation process.

Enhancing MQTT-SN Security with a Lightweight PUF-Based Authentication and Encrypted Channel Establishment Scheme

The communication of Industrial Internet of Things (IIoT) devices faces important security and privacy challenges. With the rapid increase in the number of devices, it is difficult for traditional security mechanisms to balance performance and security. Although schemes based on encryption and authentication exist, there are still difficulties in achieving lightweight security. In this paper, an authentication and key exchange scheme combining hardware security features and modern encryption technology is proposed for the MQTT-SN protocol, which is not considered security. The scheme uses Physical Unclonable Functions (PUFs) to generate unpredictable responses, and combines random numbers, time stamps, and shared keys to achieve two-way authentication and secure communication between devices and broker, effectively preventing network threats such as replay and man-in-the-middle attacks. Through verification, the proposed scheme has proved effective in terms of security and robustness, has computational and communication cost advantages compared with recent schemes, and provides higher availability.

ML-Based Maintenance and Control Process Analysis, Simulation, and Automation—A Review

Automation and digitalization in various industries towards the Industry 4.0/5.0 paradigms are rapidly progressing thanks to the use of sensors, Industrial Internet of Things (IIoT), and advanced fifth generation (5G) and sixth generation (6G) mobile networks supported by simulation and automation of processes using artificial intelligence (AI) and machine learning (ML). Ensuring the continuity of operations under different conditions is becoming a key factor. One of the most frequently requested solutions is currently predictive maintenance, i.e., the simulation and automation of maintenance processes based on ML. This article aims to extract the main trends in the area of ML-based predictive maintenance present in studies and publications, critically evaluate and compare them, and define priorities for their research and development based on our own experience and a literature review. We provide examples of how BCI-controlled predictive maintenance due to brain–computer interfaces (BCIs) play a transformative role in AI-based predictive maintenance, enabling direct human interaction with complex systems.

Industrial IoT-Based Energy Monitoring System: Using Data Processing at Edge

Edge-assisted IoT technologies combined with conventional industrial processes help evolve diverse applications under the Industrial IoT (IIoT) and Industry 4.0 era by bringing cloud computing technologies near the hardware. The resulting innovations offer intelligent management of the industrial ecosystems, focusing on increasing productivity and reducing running costs by processing massive data locally. In this research, we design, develop, and implement an IIoT and edge-based system to monitor the energy consumption of a factory floor’s stationary and mobile assets using wireless and wired energy meters. Once the edge receives the meter’s data, it stores the information in the database server, followed by the data processing method to find nine additional analytical parameters. The edge also provides a master user interface (UI) for comparative analysis and individual UI for in-depth energy usage insights, followed by activity and inactivity alarms and daily reporting features via email. Moreover, the edge uses a data-filtering technique to send a single wireless meter’s data to the cloud for remote energy and alarm monitoring per project scope. Based on the evaluation, the edge server efficiently processes the data with an average CPU utilization of up to 5.58% while avoiding measurement errors due to random power failures throughout the day.

Double-edged sword of industrial internet of things: Empirical evidence from green transformation of enterprises

The industrial revolution based on the Internet of Things brings new opportunities and challenges for enterprises' green and sustainable development. Therefore, this study explores the relationship between the Industrial Internet of Things (IIOT) and the Green Transformation of Enterprises (GT) based on the data of China's A-share listed companies from 2009 to 2023 using two-way fixed, mediated effect, and moderated effect models. The results show that for every unit increase in IIOT, the GT increases by 28.89 percent on average, indicating that IIOT can break down information barriers and effectively promote GT. However, after disaggregating the GT, it was found that the IIOT guided companies to implement the Symbolic Green Transformation (SGT) instead of adopting the Realistic Green Transformation (RGT). This strategic choice preference is more pronounced among firms that are larger, in energy-intensive industries, in regions with weaker environmental regulations and higher levels of development. The intermediary mechanism test proved that the IIOT can drive firms to implement comprehensive GT through paths that enhance investment attractiveness, productivity, technological innovation, and pay gaps. In particular, the masking effect reminds us that smart technology is a “double-edged sword”. The negative effects of smart technologies hinder the implementation of RGT. Further analysis reveals an inverted U-shaped relationship between IIOT and RGT preferences. In addition, in companies that focus on Environmental, Social and Governance (ESG) performance and avoid financial speculation, the dark side of intelligent technology is suppressed. The findings of this study enrich the research scope of smart technology, GT, and provide important insights for enterprises in emerging economies to rationally utilize IIOT to seek green and sustainable development under the wave of rapid development of smart technology.

Ultra-Durable Polysilicon Based Tribovoltaic Nanogenerators for Bearing In Situ Rotational Speed Sensing.

Tribovoltaic nanogenerator (TVNG) is an emerging energy device with the advantages of direct current and high power density. At present, many TVNGs are based on single-crystal materials, which are expensive and fragile during structural processing. Here, a polysilicon-based TVNG for bearing in situ rotational speed sensing is developed, which has the same level of performance and lower cost compared to monocrystalline silicon. The defects in polysilicon can provide additional carriers, but the grain boundaries can suppress the transport process of carriers, resulting in almost the same electrical output as single crystals. The oiled sliding mode TVNG has an impressive durability of up to 1 million cycles. The friction coefficient of rolling mode TVNG is as low as 0.14. Based on rolling mode polysilicon TVNG, the tapered roller bearing, thrust ball bearing, and deep groove ball bearing are manufactured by cutting and engraving processes. Moreover, their short-circuit current and open-circuit voltage are linear with speed, and the fitting coefficient is as high as 0.99, providing favorable conditions for in situ rotational speed sensing. This work presents a structure-function integrated bearing design methodology, demonstrating the considerable potential of in situ sensing for intelligent components in the industrial Internet of Things.

Self-aware collaborative edge inference with embedded devices for IIoT

Edge inference and other compute-intensive industrial Internet of Things (IIoT) applications suffer from a bad quality of experience due to the limited and heterogeneous computing and communication resources of embedded devices. To tackle these issues, we propose a model partitioning-based self-aware collaborative edge inference framework. Specifically, the device can adaptively adjust the local model inference scheme by sensing the available computing and communication resources of surrounding devices. When the inference latency requirement cannot be met by local computation, the model should be partitioned for collaborative computation on other devices to improve the inference efficiency. Furthermore, for two typical IIoT scenarios, i.e., bursting and stacking tasks, the latency-aware and throughput-aware collaborative inference algorithms are designed, respectively. Via jointly optimizing the partition layer and collaborative device selection, the optimal inference efficiency, characterized by minimum inference latency and maximum inference throughput, can be obtained. Finally, the performance of our proposal is validated through extensive simulations and tests conducted on 10 Raspberry Pi 4Bs using popular models. Specifically, in the case of two collaborative devices, our platform reaches up to 92.59% latency reduction for bursting tasks and 16.19× throughput growth for stacking tasks. In addition, the divergence between simulations and tests ranges from 1.64% to 9.56% for bursting tasks and from 3.24% to 11.24% for stacking tasks, which indicates that the theoretical performance analyses are solid. For the general case where the data privacy is not considered and the number of collaborative devices is optimally determined, up to 14.76× throughput speed up and 84.04% latency reduction can be obtained.

Energy-Efficient Industrial Internet of Things in Green 6G Networks

The research problem of this systematic review was whether green 6G networks can integrate energy-efficient Industrial Internet of Things (IIoT) in terms of distributed artificial intelligence, green 6G pervasive edge computing communication networks and big-data-based intelligent decision algorithms. We show that sensor data fusion can be carried out in energy-efficient IoT smart industrial urban environments by cooperative perception and inference tasks. Our analyses debate on 6G wireless communication, vehicular IoT intelligent and autonomous networks, and energy-efficient algorithm and green computing technologies in smart industrial equipment and manufacturing environments. Mobile edge and cloud computing task processing capabilities of decentralized network control and power grid system monitoring were thereby analyzed. Our results and contributions clarify that sustainable energy efficiency and green power generation together with IoT decision support and smart environmental systems operate efficiently in distributed artificial intelligence 6G pervasive edge computing communication networks. PRISMA was used, and with its web-based Shiny app flow design, the search outcomes and screening procedures were integrated. A quantitative literature review was performed in July 2024 on original and review research published between 2019 and 2024. Study screening, evidence map visualization, and data extraction and reporting tools, machine learning classifiers, and reference management software were harnessed for qualitative and quantitative data, collection, management, and analysis in research synthesis. Dimensions and VOSviewer were deployed for data visualization and analysis.

A Comprehensive Review of Energy-Efficient Techniques for UAV-Assisted Industrial Wireless Networks

The rapid expansion of the Industrial Internet-of-Things (IIoT) has spurred significant research interest due to the growth of security-aware, vehicular, and time-sensitive applications. Unmanned aerial vehicles (UAVs) are widely deployed within wireless communication systems to establish rapid and reliable links between users and devices, attributed to their high flexibility and maneuverability. Leveraging UAVs provides a promising solution to enhance communication system performance and effectiveness while overcoming the unprecedented challenges of stringent spectrum limitations and demanding data traffic. However, due to the dramatic increase in the number of vehicles and devices in the industrial wireless networks and limitations on UAVs’ battery storage and computing resources, the adoption of energy-efficient techniques is essential to ensure sustainable system implementation and to prolong the lifetime of the network. This paper provides a comprehensive review of various disruptive methodologies for addressing energy-efficient issues in UAV-assisted industrial wireless networks. We begin by introducing the background of recent research areas from different aspects, including security-enhanced industrial networks, industrial vehicular networks, machine learning for industrial communications, and time-sensitive networks. Our review identifies key challenges from an energy efficiency perspective and evaluates relevant techniques, including resource allocation, UAV trajectory design and wireless power transfer (WPT), across various applications and scenarios. This paper thoroughly discusses the features, strengths, weaknesses, and potential of existing works. Finally, we highlight open research issues and gaps and present promising potential directions for future investigation.

An Overview of Information and Cyber Security Standards

Advances in digitalization, particularly those regarding cyber-physical systems (CPS) have stimulated the adoption of digital capabilities such as Industrial IoT, machine learning, cloud services, and the use of digital twins. The increased digital sophistication of CPS is not without risk, particularly regarding the potential for information/cyber security incidents. Whilst the need for security of enterprise information security is not new, A significant challenge is understanding what security standards may be available and applicable when developing security controls and technical measures to protect CPS. This paper explores what research is available regarding the choice and comparison of information/cyber security standards. It provides a snapshot of the security standards landscape at the start of 2024. Issues relating to development and adoption of security standards are examined, illustrated using inconsistencies in language regarding three key terms: availability, integrity, and confidentiality.

Norm Emergence through Conflict-Blocking Interactions in Industrial Internet of Things Environments.

Norms have been effectively utilized to facilitate smooth interactions among agents. Norms are usually the global data that agents cannot directly access in complex environments; instead, norms can only be indirectly accessed by agents via maintaining their own beliefs about norms. Establishing norms using decentralized interaction-based methods has attracted much attention. However, the current methods overlook Industrial Internet of Things (IIoT) environments. In IIoT, there is a prevalent feature called "conflict-blocking", where agents' conflicting action strategies can block an interaction from being completed or even cause danger. To facilitate norm emergence in IIoT, we propose a framework to support agent decisions in conflict-blocking interactions. The framework aids in achieving system scalability by integrating the fusion of agent beliefs about norms. We prove that the proposed framework guarantees norm emergence. We also theoretically and experimentally analyze the time required for norm emergence under the influence of various factors, such as the number of agents. A vehicle movement simulator is also developed to vividly illustrate the process of norm emergence.

Industrial IoT Sensor Data Federation in an Enterprise for an Early Failure Prediction

Industrial IoT Sensor Data Federation in an Enterprise for an Early Failure Prediction

Robust and efficient three-factor authentication solution for WSN-based industrial IoT deployment

The relentless advancements in Cyber-Physical Systems (CPS) and Wireless Sensor Networks (WSN) have paved the way for various practical applications across networking, public safety, smart transportation, and industrial sectors. The Industrial Internet of Things (IIoT) integrates these technologies into complex, interconnected environments where vast amounts of data are transmitted between devices and systems. However, the inherent openness of communication channels in IIoT systems introduces distinctive security and privacy vulnerabilities, where malevolent entities can effortlessly intercept, forge, or delete communication messages. These vulnerabilities are exacerbated by the critical nature of industrial applications, where breaches can lead to significant operational disruptions or safety hazards To address these challenges, several authentication protocols have been proposed. Nevertheless, many of these protocols remain susceptible to various security attacks. To ensure privacy and security in IIoT environments, we introduce a robust and efficient authentication protocol for a WSN-based IIoT environment. This protocol preserves the privacy of information transmitted among all entities and provides an effective solution for securing this sensitive information. Additionally, we present a detailed security analysis of the proposed protocol to formally and informally demonstrate its security strength. The performance analysis is carried out to compare the proposed protocol against existing related protocols, with results unequivocally demonstrating that our protocol offers enhanced privacy and security with reduced costs.

E-CARGO-based dynamic weight offload strategy with resource contention mitigation for edge networks

With the widespread use of Mobile Edge Computing (MEC) in smart manufacturing systems in Industrial Internet of Things (IIoT) and 5G networks, determining how to efficiently offload computing tasks has become a hot research area. The Role-Based Collaboration (RBC) Environments-Classes, Agents, Roles, Groups, and Objects (E-CARGO) model is introduced to comprehensively manage MEC servers and user computation tasks in edge network environments, thereby improving the effectiveness and performance of task offloading in smart manufacturing systems. To begin with, latency and energy consumption are important indicators for evaluating the offloading effect. A pre-allocation algorithm based on user latency tolerance is proposed to dynamically adjust the latency-energy consumption weighting factor to optimize system resource allocation for real-time adjustment of offloading decisions. Second, the Group Role Assignment of Agent Role Conflicts (GRACAR) model based on E-CARGO is extended, along with a dynamic weighting of the GRACAR (GRACAR-DW) model and formal modeling. By introducing resource contention constraints, the resource contention caused by excessive task data offloading to the same MEC server is proactively mitigated. Finally, a Gurobi solution based on Mixed-Integer Linear Programming (MILP) is developed to help validate and synthesize the proposed model. Simulation results show that the strategy considerably enhances the MEC system's overall performance in terms of latency and energy consumption while also providing new ideas and technological support for offloading decisions in edge networks.

A Channel-Sensing-Based Multipath Multihop Cooperative Transmission Mechanism for UE Aggregation in Asymmetric IoE Scenarios

With the continuous progress and development of technology, the Internet of Everything (IoE) is gradually becoming a research hotspot. More companies and research institutes are focusing on the connectivity and transmission between multiple devices in asymmetric networks, such as V2X, Industrial Internet of Things (IIoT), environmental monitoring, disaster management, agriculture, and so on. The number of devices and business volume of these applications have rapidly increased in recent years, which will lead to a large load of terminals and affect the transmission efficiency of IoE data transmission. To deal with this issue, it has been proposed to perform data transmission via multipath cooperative transmission with multihop transmission. This approach aims to improve transmission latency, energy consumption, reliability, and throughput. This paper designs a channel-sensing-based cooperative transmission mechanism (CSCTM) with hybrid automatic repeat request (HARQ) for user equipment (UE) aggregation mechanism in future asymmetric IoE scenarios, which ensures that IoE devices data can be transmitted quickly and reliably, and supports real-time data processing and analysis. The main contents of this proposed method include strategies of cooperative transmission and redundancy version (RV) determination, a joint combination of decoding process at the receiving side, and a design of transmission priority through ascending offset sort (AOS) algorithm based on channel sensing. In addition, multihop technology is designed for the multipath cooperative transmission strategy, which enables cooperative nodes (CN) to help UE to transmit data. As a result, it can be obtained that CSCTM provides significant advancements in latency and energy consumption for the whole system. It demonstrates improvements in enhanced coverage, improved reliability, and minimized latency.

FOC-PH-CP-ABE: An Efficient CP-ABE Scheme With Fully Outsourced Computation and Policy Hidden in the Industrial Internet of Things

FOC-PH-CP-ABE: An Efficient CP-ABE Scheme With Fully Outsourced Computation and Policy Hidden in the Industrial Internet of Things