Internal Metal Research Articles

Review of Liquid Metal Fiber Based Biosensors and Bioelectronics.

Liquid metal, as a novel material, has become ideal for the fabrication of flexible conductive fibers and has shown great potential in the field of biomedical sensing. This paper presents a comprehensive review of the unique properties of liquid metals such as gallium-based alloys, including their excellent electrical conductivity, mobility, and biocompatibility. These properties make liquid metals ideal for the fabrication of flexible and malleable biosensors. The article explores common preparation methods for liquid metal conductive fibers, such as internal liquid metal filling, surface printing with liquid metal, and liquid metal coating techniques, and their applications in health monitoring, neural interfaces, and wearable devices. By summarizing and analyzing the current research, this paper aims to reveal the current status and challenges of liquid metal conductive fibers in the field of biosensors and to look forward to their development in the future, which will provide valuable references and insights for researchers in the field of biomedical engineering.

Two stucco sculptures from the “Salone d’Ercole” in the Racconigi Castle (Cuneo, Italy): a case study

Non-invasive and micro-destructive diagnostic investigations were employed for the study of two stucco statues depicting Putti, from the “Salone d’Ercole” in the Racconigi Castle (Cuneo, Italy). The research made it possible to understand the construction technique, constituent materials, and the state of conservation of the statues. This information was useful for placing the artworks in the correct historical-artistic context and for conservation choices and restoration interventions. Different analytical investigations were applied, specifically: a) the internal metal structure was analyzed by cover meter relief combined with digital radiographic technique; b) the stucco composition and its stratigraphy were characterized by Polarized Optical Microscopy (POM), X-ray diffraction (XRD) and Electron Scanning Microscopy coupled with Energy-Dispersive X-ray spectroscopy (SEM-EDX); c) finally, the presence of organic compounds was observed by UV-Induced Visible Fluorescence (UVL) and then characterized by Fourier Transform Infrared Spectroscopy (FT-IR) analyses. The results show that the stucco Putti were made with the techniques and raw materials widely used by Ticino artists and plasterers' workshops active between the 16th and 17th centuries, in the current Canton Ticino region. As regards the state of conservation, decay phenomena such as exfoliation and loss of material were mainly attributable to the presence of epsomite.

Структурные особенности и трибологические свойства многослойных высокотемпературных плазменных покрытий

Introduction. Multilayer high-temperature coatings obtained using plasma spraying, are studied. The combination of layers of different chemical and phase compositions made it possible to increase wear resistance by 1.5–2.0 times. The purpose of this work is to study the influence of the chemical composition of sprayed coatings on the phase composition, structure, micromechanical and tribological characteristics under conditions of dry sliding friction of surface layers. Materials and methods of research. Coatings A and B consist of sequentially sprayed layers. The first and second layers were sprayed in a reducing atmosphere: the first layer was a heat-resistant self-fluxing powder of two systems: 1 – Fe-Cr-Si-Mn-B-C for coating A and 2 – Fe-Ni-Si-Mn-B-C for coating B; the second layer was a mixture of self-fluxing powder with iron powder in a 1:1 ratio. The third layer was obtained by spraying iron powder in an oxidizing atmosphere to form a metal oxide coating. To create a layer of scale on the surface, coated specimens were subjected to high-temperature annealing at a temperature of 1,000 ℃. The chemical composition and nature of the distribution of elements over the thickness of the coatings were determined by micro-X-ray spectral analysis using a TWSCAN scanning electron microscope with an Oxford energy-dispersive attachment. Microhardness and micromechanical properties were studied using an instrumental microhardness tester of the Fischerscope HM2000 XYm system at a load of 0.980 N. Determination of tribological properties was carried out on a laboratory installation using the “finger-disc” scheme at loads of 30, 75, 100 and 130 N. To measure roughness parameters and obtain 3-D profilometry of surfaces after testing, a non-contact profilometer-profiler Optical profiling system Veeco WYKO NT 1100 was used. Results and discussion. Metallographic studies have shown that the formed multilayer coatings consist of an internal metal layer and an external oxide layer with a total thickness of the entire coating up to 800–850 μm. It is established that the first sprayed layer has the highest level of microhardness, which is due to the high-volume fraction of the strengthening phases contained in it (~ 95 %). It is shown that the coating A has increased wear resistance, which is expressed by minimal weight loss (~ 1.5 times less than that of the coating of the coatimg B), the friction coefficient was f = 0.3 for coating A and f = 0.4 for coating B. The study of wear surfaces has shown that for all selected test loads under sliding friction conditions, the coating of both compositions was preserved, even at a maximum load of 130 N.

Insights into transition metal encapsulated inside carbon aerogel for accelerated electro-peroxone oxidation: Activity evaluation and reactive oxygen species generation

Transition metals have critical influences on the generation of reactive oxygen species in activating O3 and H2O2, as the binary oxidant sources in electro-peroxone (EP). To evaluate the catalytic activity of different metals and reveal the reactive oxygen species generation in heterogeneous EP, series of metals encapsulated inside carbon aerogel spheres (M@CS, M=Fe, Co, Ni, Zn) were fabricated for strengthening EP. Atrazine was used as model pollutant due to its low reactivity with O3, and the abatement trends followed Co@CS > Fe@CS > Ni@CS > Zn@CS. Co@CS exhibited the superior catalytic activity with maximum metal active site utilization (1.28 × 103 min-1 mol-1 per mole Co atom sites at pH 7) and minimum electric energy consumption (0.106 kWh/m3-log). The catalytic activity of M@CS was related to the adsorption energies for O3 and H2O2 (Fe@CS > Co@CS > Ni@CS > Zn@CS) and the graphitization degree (Co@CS > Fe@CS > Ni@CS > Zn@CS). Verified by theoretical calculation and in-situ Fourier transformed infrared, the metal effectively promoted the adsorption and decomposition of O3 and H2O2 into the surface oxygen intermediates, finally generating ·OH/·O2-/1O2. The carbon layer was conducive to the reduction of internal metal, ensuring catalyst durability. Electronic paramagnetic resonance and kinetic model revealed the occurrence, ratio and transient concentration of ·OH/·O2-/1O2 in M@CS/EP. M@CS/EP showed good performance for pollutant removal in coexistence of anions, humic acid and real water. This study provides guidance for selecting the metal–carbon catalyst in heterogeneous EP.

Zinc-cluster-based MOF with super selective separation adsorption catalyzes direct chemical conversion of CO2 from quasi-polluted air

The CO2 in the atmosphere has a serious impact on the human living environment. Direct utilization of the discharged CO2 to produce useful chemicals is challenging due to the practical presence of mixed compositions and low concentrations for CO2. Metal-organic frameworks (MOFs) with high internal surface areas, porosity and open metal site potentially possess superior adsorption separation capacity for CO2 gas, and on this basis, it can be used as a catalyst to achieve efficient chemical conversion of CO2. We demonstrate the synthesis and characterization of MOF ([Zn4O(ntba)2]n, MOF 1, H3ntba=4,4',4''-nitrilotribenzoic acid) with excellent selective adsorption properties from quasi- polluted air (O2, N2, CO2, CH4) and as heterogeneous catalysts for direct efficient CO2 chemical conversion. Detailed structural analysis reveals show that zinc ions behave multiple open metal sites and two coordination modes in the polyhedral zinc clusters building unit forming a 3D porous network by polyhedral zinc clusters building unit. Thanks to its structural features, at the 273 K and 100kPa, due to the ideal specific surface area and porosity, MOF 1 have ideal adsorption-separation performance for CO2, its values of adsorption and separation ratio are 75.7 cm3g−1, 373(CO2/N2), 79(CO2/O2), 13(CO2/CH4), respectively. The cycloaddition catalytic reaction investigations show that MOF 1 can be employed as a highly efficient catalyst for converting CO2 with a yield of 78 %. The result of this experiment offers the potential to directly utilize low-concentration and mixed CO2 while avoiding the economic and environmental costs of obtaining purified CO2 feeds tocks.

Research on the influence of major ions in weakly alkaline mine water on anchor cable corrosion and protection technique

Anchor cables in water-rich roadways frequently experience severe corrosion and resultant fractures due to the combined effects of mine water and high stress. However, the precise factors influencing corrosion on these cables remain ambiguous, presenting challenges to roadway support safety. This study investigated the impact of major ions present in weakly alkaline mine water on anchor cable corrosion using salt spray corrosion experiments. The results indicated that major anions such as Cl- notably influence anchor cable corrosion, which primarily manifested as pitting corrosion. The nominal yield strength decreased by 95.68–156.01 MPa, and the nominal tensile strength decreased by 133.44–202.77 MPa because of a decrease in the cross-sectional area. During the corrosion process, major anions such as Cl- continuously degraded the passivation film on the surface of the anchor cable, exposing its internal metal structure and exacerbating corrosion until eventual fracture failure occurred. Therefore, this paper proposes a corrosion protection technique for mine anchor cables to realize superior protective effects compared to conventional anchor cables used concurrently in field applications.

Contact Dermatitis From Biomedical Devices, Implants, and Metals—Trouble From Within

Allergic contact dermatitis is characterized by its appearance of red, raised and infiltrated, scaling or scabbed skin and intense pruritus, and distinguished from irritant contact dermatitis by its specific immune process and histopathology. Many contact allergens are low molecular weight chemicals including metals such as nickel, cobalt, and chromium, preservatives, and adhesives. When such materials are used internally in biomedical devices, they are similarly capable of causing sensitization and an inflammatory response. Sometimes the reaction remains internal, and presents as swelling, pain, stiffness, decreased range of motion, and internal itching around the implant. Such reactions may, in some cases, also extend to include a localized or, rarely, systemic contact dermatitis indicative of the same process. This review will present an overview of reported skin and local internal reactions to orthopedic implants, which are the largest category of implanted internal metal devices. Immune reactions to smaller categories of medical appliances include cardiac devices and vascular stents, neuromodulation devices, diabetic appliances, Nuss bar surgery for pectus excavatum, and dental and spinal implants. We will review the available diagnostic tools, the consensus on interpretation, and reported strategies for treatment.

Enhanced Degradability of Thiol-Ene Composites through the Inclusion of Isosorbide-Based Polycarbonates.

Open reduction internal fixation metal plates and screws remain the established standard-of-care for complex fracture fixation. They, however, have drawbacks such as limited customization, soft-tissue adhesions, and a lack of degradation. Bone cements and composites are being developed as alternative fixation techniques in order to overcome these issues. One such composite is a strong, stiff, and shapeable hydroxyapatite-containing material consisting of 1,3,5-triazine-2,4,6-trione (TATO) monomers, which cures through high energy visible light-induced thiol-ene coupling (TEC) chemistry. Previous human cadaver and in vivo studies have shown that patches of this composite provide sufficient fixation for healing bone fractures; however, the composite lacks degradability. To promote degradation through hydrolysis, new allyl-functionalized isosorbide-based polycarbonates have been added into the composite formulation, and their impact has been evaluated. Three polycarbonates with allyl functionalities, located at the termini (aPC1 and aPC2) or in the backbone (aPC3), were synthesized. Composites containing 1, 3, and 5 wt % of aPCs 1-3 were formulated and evaluated with regard to mechanical properties, water absorption, hydrolytic degradation, and cytotoxicity. Allyl-functionalized polycaprolactone (aPCL) was synthesized and used as a comparison. When integrated into the composite, aPC3 significantly impacted the material's properties, with the 5 wt % aPC3 formulation showing a significant increase in degradation of 469%, relative to the formulation not containing any aPCs after 8 weeks' immersion in PBS, along with a modest decrease in modulus of 28% to 4.01 (0.3) GPa. Osteosyntheses combining the aPC3 3 and 5 wt % formulations with screws on synthetic bones with ostectomies matched or outperformed the ones made with the previously studied neat composite with regard to bending stiffness and strength in four-point monotonic bending before and after immersion in PBS. The favorable mechanical properties, increased degradation, and nontoxic characteristics of the materials present aPC3 as a promising additive for the TATO composite formulations. This combination resulted in stiff composites with long-term degradation that are suitable for bone fracture repair.

A quantitative assessment of the rehabilitative impact of Kevlar liners on offshore pipelines

Offshore pipelines transport oil and natural gas that contain different corrosive contaminants, leading to internal corrosions. The presence of internal metal loss problems can significantly degrade the load-bearing capacity and reliability of pipelines over time. To address this issue, a Kevlar liner, offering a more accessible and cost-effective solution, is employed for repairing corroded pipelines. However, a quantitative assessment of the rehabilitating effect of Kevlar liner has been lacking. This study performed an investigation of the burst pressure of internal corroded pipelines reinforced with the Kevlar liner through a combination of experimental testing and finite element numerical simulations. While previous research primarily concentrated on single external defect, this study has investigated the burst pressure of pipelines in the presence of both single and dual internal corrosion defects. The results indicated that the presence of two corrosion defects further decreases the burst pressure of the pipelines. This study examined the reinforcement mechanism of Kevlar liner, revealing that it largely postpones the stress development in the corrosion zone and thereby enhances the ultimate internal pressure load-bearing capacity of the pipelines. Moreover, the contact stress resulting from the friction between the Kevlar liner and the steel pipeline contributes to the overall improvement in the load-bearing capacity of the corroded offshore pipelines.

Enhanced vanadium bioleaching from stone coal employing Aspergillus niger: Optimization of stone coal pretreatment method

Vanadium is a rare metal with excellent properties. The recovery of vanadium from low-grade stone coal and vanadium-containing solid wastes using microbial leaching, has become an increasingly popular technology. In this paper, Vanadium was obtained from stone coal using Aspergillus niger as the leaching strain, and the process of vanadium bioleaching was strengthened. Compared with plasma treatment and ultrasonic pretreatment of stone coal, the leaching effect of stone coal after roasting at 900 °C was the best, and the leaching rate of vanadium was as high as 94.52 %. The vanadium bioleaching mechanism was explored by SEM-EDS, XRD, XPS and FTIR analysis. The findings indicated that Aspergillus niger has the ability to adhere to the surface of stone coal, resulting in subsequent corrosion and degradation. The roasting treatment of stone coal and bioleaching of Aspergillus niger jointly lead to the decrease of crystallinity, the increase of interplanar spacing and the decrease of stability of stone coal. Meanwhile, the valence state and binding form of vanadium changed, and V (III) was oxidized to V (IV) and V (V). The mineral structure may be distorted as a result of the distinctive peak's vibratory stretching and the influence of functional categories that include oxygen, which in turn causes the change of the coordination form of the internal metal ions, which affects the symmetry of the mineral and facilitates the dissolution of vanadium from the stone coal. Research indicates that roasting and Aspergillus niger bioleaching have a great deal of promise to increase vanadium recovery from stone coal.

Non-invasive biomonitoring of polar bear feces can be used to estimate concentrations of metals of concern in traditional food.

The Arctic faces increasing exposure to environmental chemicals such as metals, posing health risks to humans and wildlife. Biomonitoring of polar bears (Ursus maritimus) can be used to quantify chemicals in the environment and in traditional foods consumed by the Inuit. However, typically, these samples are collected through invasive or terminal methods. The biomonitoring of feces could be a useful alternative to the current metal monitoring method within the Arctic. Here, we aim to 1) quantify the relationship between concentrations of metals in the feces and tissues (muscle, liver, and fat) of polar bears using predictive modeling, 2) develop an easy-to-use conversion tool for use in community-based monitoring programs to non-invasively estimate contaminant concentrations in polar bears tissues and 3) demonstrate the application of these models by examining potential exposure risk for humans from consumption of polar bear muscle. Fecal, muscle, liver, and fat samples were harvested from 49 polar bears through a community-based monitoring program. The samples were analyzed for 32 metals. Exploratory analysis indicated that mean metal concentrations generally did not vary by age or sex, and many of the metals measured in feces were positively correlated with the internal tissue concentration. We developed predictive linear regression models between internal (muscle, liver, fat) and external (feces) metal concentrations and further explored the mercury and methylmercury relationships for utility risk screening. Using the cross-validated regression coefficients, we developed a conversion tool that contributes to the One Health approach by understanding the interrelated health of humans, wildlife, and the environment in the Arctic. The findings support using feces as a biomonitoring tool for assessing contaminants in polar bears. Further research is needed to validate the developed models for other regions in the Arctic and assess the impact of environmental weathering on fecal metal concentrations.

Operando characterization of Cr-containing alloy passivation film by synchrotron radiation

Techniques of electrochemical-spectroscopic ellipsometry, electrochemical-Raman spectroscopy, and electrochemical-grazing incidence X-ray diffraction using the electrochemical synchrotron radiation source were combined to characterize the growth process of chromium-containing passivation film. The operando method can characterize passivation film in detail and monitor the growth process of these films, which can not be done sufficiently using uncombined traditional structural characterization techniques. For example, Fe-18 wt%Cr steel was used to monitor the passivation process, such as adsorbed species that transformed into stable species and the decrease in the dissolution of internal metals. This means that the operando method developed in this work could effectively monitor passivation.

Hepatobiliary Infection after Transjugular Intrahepatic Portosystemic Shunt Creation in Patients with Prior Biliary Intervention: A Multi-Institution Retrospective Study

PurposeTo estimate the risk of hepatobiliary infection, including endoTIPSitis, liver abscesses, and cholangitis, after transjugular intrahepatic portosystemic shunt (TIPS) creation in patients with prior biliary intervention. Materials and MethodsThis multi-institution, retrospective study identified 76 patients (n = 48 males; mean age, 54.9 years; mean Model for End-stage Liver Disease [MELD] score, 13.2; n = 45 for ascites and n = 23 for varices; n = 31 with prior liver transplantation) among 2,130 (3.6%) undergoing TIPS creation who had prior biliary intervention (n = 19 bilioenteric anastomoses, n = 35 sphincterotomies, n = 28 internal plastic stent placements, n = 4 internal metal stent placements, and n = 6 percutaneous biliary drain placements). The baseline risk of post–TIPS creation hepatobiliary infection was estimated from a control group of 1,202 TIPS creation procedures in patients without prior biliary intervention. ResultsEleven (14.5%) of 76 patients developed hepatobiliary infection after TIPS creation, including 7 with endoTIPSitis, 4 with hepatic abscesses, and 2 with cholangitis. The 30-day risk of infection was 10.9% (95% confidence interval [CI], 3.5%–17.8%), significantly higher than the 0.4% risk (95% CI, 0.1%–0.8%) observed in patients without prior biliary intervention (hazard ratio [HR], 25.56; 95% CI, 8.36–78.13; P < .001). All types of biliary intervention were associated with increased risk of infection, with bilioenteric anastomoses conferring the highest risk. Paradoxically, among patients with prior biliary intervention, use of postprocedural antibiotic prophylaxis was associated with an increased infection risk (HR, 19.85; 95% CI, 2.44–161.50; P = .005). Microbial culture data showed high rates of Enterococcus, Klebsiella, and Candida species. ConclusionsPrior biliary intervention was associated with a 10.9% risk of hepatobiliary infection, including endoTIPSitis, liver abscess, and cholangitis, within 30 days after TIPS creation.

Electrochemical methods for the removal of impurities from thegraphite anode in spent ternary lithium-ion batteries

The use of lithium-ion batteries (LIBs) is becoming increasingly widespread, and a large number are reaching their end of life. The recycling and re-use of spent LIBs has attracted great attention. Because of the unchanged layer structure of the graphite anode in these batteries, their recycling does not require high-temperature graphitization, and only focuses on the removal of internal impurities. We used electrochemical treatment for the deep removal of internal metal impurities after the heat treatment, ultrasonic separation, and acid leaching of spent graphite. By comparing and analyzing the graphite in different recovery stages, it was found that the presence of organic impurities seriously affects the electrochemical performance. The presence of trace inorganic impurities such as Cu and Fe has little effect on the initial discharge specific capacity, but reduces the cycling stability of graphite. The content of the main metal impurities in the final recycled graphite was less than 20 mg/kg. The discharge specific capacity reached358.7 mAh/g at 0.1 C, and the capacity remained at 95.85% after 150 cycles. Compared with the reported methods for recycling spent graphite, this method can efficiently remove impurities in the graphite, solve the current problems of high acid and alkali consumption, incomplete impurity removal and high energy consumption. The recycled graphite anode has a good electrochemical performance. Our work provides a new recycling and regeneration path for spent LIB graphite anodes.

The impact of synergistic action of methacrylic acid/zinc oxide/carbon nanotubes on metal Friction and wear

The continuous operation of essential refining equipment, internal mixers, leads to wear on their end faces, resulting in an increased gap between the mixer chamber and the end face. This, in turn, causes material leakage, reducing mixing efficiency and adversely impacting rubber performance. Therefore, investigating metal wear on the mixer's end face during the mixing process is essential. Scholars have introduced dynamic covalent bonds into rubber molecular chains, bestowing self-repairing capabilities upon the materials. This innovation has significant implications for extending rubber lifespan and lowering production costs. It involves adding methacrylic acid (MAA) and excess zinc oxide (ZnO) to construct an ionic crosslinking network, limiting covalent crosslinking of rubber molecules and enabling in-situ polymerization of MAA/ZnO, resulting in self-repairing properties. However, it is crucial to consider corrosive wear induced by MAA's strong acidity on metals. This study combines MAA, ZnO, and multi-walled carbon nanotubes (MWCNTs) through mechanical mixing to create a composite material called zinc methacrylate (ZDMA)/MWCNTs/rubber. The research investigates the in-situ synthesis mechanism of MAA and ZnO and the synergistic mechanism of ZDMA and MWCNTs. The study analyzes the impact of MWCNTs additive amount on the frictional wear of the internal mixer's metal end face. During the mixing process, ZDMA is grafted and polymerized onto rubber's macromolecular chains, forming ionic pairs with strong electrostatic interactions, creating a primarily reversible supramolecular network dominated by ion crosslinking. This ion crosslinking network, along with the three-dimensional mesh structure of MWCNTs, establishes a stable spatial structure within the rubber matrix. The study reveals that increasing the MWCNTs content to 3 phr reduces the aggregation of SiO2 particles and ZDMA granules within the rubber matrix, resulting in reduced friction coefficients, roughness, and wear rates of the metal. However, exceeding 3 phr of MAA content leads to excessive MWCNT aggregation within the rubber matrix, increasing wear rates, roughness, and friction coefficients due to hindrance of rubber macromolecular chain crosslinking and reduced SiO2 particle dispersion within the rubber matrix. These findings provide valuable insights into the dynamics of frictional wear in internal mixers.

Influence of environmental pressure on the energy coupling and droplet transition behavior in laser welding with filler wire

The influence of environmental pressure on droplet behavior and weld formation in laser welding with filler wire for 304 stainless steel was investigated and the energy coupling behavior was analyzed. As ambient pressure increases from 5 kPa to 700 kPa, the weld depth decreases by 77 %, the variance of the weld width increases approximately 5 times, and the continuity of the weld surface formation deteriorates. During the welding process, a high-speed camera was employed to observe the melt pool, plasma, and melt drop transition behavior. With an increase in the ambient pressure followed by an increase in the metal evaporation temperature, the effects of shielding of the plasma and its internal metal vapor particles on the laser beam lead to a reduction in the depth of the melt. The inverse bremsstrahlung absorption of laser by plasma increased by approximately 36.3 times at 700 kPa compared with that at atmospheric pressure. The number of metal vapor particles at 700 kPa is approximately 3.58 times higher than that at 101 kPa, and the average particle diameter is approximately 0.4 times higher, causing enhanced absorption of laser light by the metal vapor particles. An increase in gas density at elevated ambient pressures resulted in a significant increase in the resistance to droplet descent and decrease in the drive force, leading to an increase in the droplet transition period. This change shifts from a liquid bridge transition to a particle transition, which is the main cause of the deterioration of weld surface formation at high pressures.

Intensifying separation of Pb and Sn from waste Pb-Sn alloy by ultrasound-assisted acid leaching: Selective dissolution and sonochemistry mechanism

Clean and efficient extraction and separation of precious metals from discarded Pb-Sn alloy is critical to the sustainable utilization of solid waste resources. Dense oxide layer and compact alloy texture in the waste Pb-Sn alloy pose challenges to the effective leaching process. Ultrasonic waves are demonstrated to improve separation efficiency via the favorable physical and chemical effects in solution system. In this study, ultrasound-assisted leaching technology is attempted to rapidly and selectively extract Pb from the waste Pb-Sn alloy, and gives emphasis on ultrasonic electrochemical behaviors. The Eh-pH diagrams of Sn-H2O and Pb-H2O systems were firstly analyzed to lay the selective dissolution foundation. It’s indicated that oxidizing HNO3 lixiviant is suitable to realize the selective separation of Pb. Both Sn and Pb can be dissolved to ionic Sn2+ and Pb2+ in the HNO3 solution. However, Sn2+ rapidly oxidizes to Sn4+ and Sn4+ further hydrolyzes to insoluble SnO2, which will agglomerate on unreacted materials to limit internal metal leaching in conventional leaching process. Due to the vibratory stripping of oxide layer by physical effect of ultrasound, the conventional acid leaching time for Pb extraction can be halved with the ultrasound assistance. About 99.12 % Pb and only 0.1 % Sn are dissolved in ultrasound-assisted leaching under the following optimal parameters: 0.5 mol/L HNO3, leaching temperature of 80 °C, time of 30 min, liquid-to-solid ratio of 20 mL/g, and ultrasound intensity of 0.52 W/cm2. Leaching kinetics of Pb, phase transition, microstructure evolution, Pb-Sn galvanic corrosion and dissolution polarization curve were studied to determine the ultrasonic enhanced dissolution mechanism. Notably, Pb and Sn form a microcorrosion galvanic cell in which Sn acts as a cathode and is protected while the Pb undergoes intensifying corrosion as the anode giving rise to the higher Pb dissolution efficiency. Eventually, it’s suggested that Pb can be rapidly extracted and separated from the waste Pb-Sn alloy during the ultrasound-assisted HNO3 leaching process via the ultrasound physical and chemical effects, especially the sonochemistry aspect of intensified spot corrosion and galvanic corrosion. The proposed ultrasonic electrochemical corrosion in this work were applicable to the extraction of valuable metals from various waste alloys through leaching method.

Unraveling the role of internal-external metal substitution in Zn3[Co(CN6)]2 for the styrene oxide-CO2 cycloaddition reaction.

We investigated the influence of the structural and textural properties along with the chemical environment of pure Zn3[Co(CN)6]2 in comparison with the modified phases on the catalytic performance in the cycloaddition reaction between styrene oxide and CO2. We relate these to the proposed reaction pathways and mechanisms. The natural cubic phase (ZnCoCn) was dehydrated to obtain the rhombohedral phase (ZnCoRn), while the stabilized cubic phase (ZnCoCs) was synthesized by substituting external zinc atoms with cadmium atoms. The rhombohedral stabilized phase (ZnCoRs) was achieved by the internal cobalt change with iron. All the materials were extensively characterized using X-ray diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray photoelectron spectroscopy (XPS), and N2 adsorption. The catalytic behavior of the four phases was tested. The crystalline structure of each phase was obtained, and by XPS, it was demonstrated that the chemical environments of all elements conforming to the rhombohedral stabilized phase are different from those of all other materials owing to the exchange of internal metals. The bulk textural properties were similar; only the ZnCoRs presented more micropore area but did not exceed the total surface area of the other materials. The product distribution and yield at reaction times of 2 h and 6 h were closer to those of the cubic phases. The natural rhombohedral phase exhibits the best performance. The tetrabutylammonium bromide (TBAB) and rhombohedral stabilized phase work together to yield a bigger copolymer quantity at the expense of the styrene carbonate (StCO3) production. From the proposed mechanism, the TBAB cation (TBA+) has a "protection" function that drives the closing of the StCO3 ring; however, the charge distribution anisotropy in the four nitrogen atoms generated by Co replacement in ZnCoRs could hold TBA+ as the reaction time progressed, causing an unavailability that triggered the copolymerization propagation step.

Influencing factor and cost optimization for service life of KR impeller

The service life of KR impeller for one steel plant in Southern China is investigated in this paper. It is shown by site investigation and comparison analysis that there is still improving potential for the service life of KR impeller, whose influencing factor includes hot water temperature, rotating speed, stirring duration, refractory of working lining, internal metal core structure, fabricating process, blade structure, hot repairing process and material, desulfurizer composition, interval time between stirrings. If technical optimization is conducted based on the influencing factor, it is predicted that the service life of KR impeller in this plant can be enhanced from 230 heats to 300 or 400 heats, saving 0.4~0.6 RMB/t hot metal.

Textured Pb(Mg1/3Nb2/3)O3 −Pb(In1/2Nb1/2)O3 −PbTiO3 ceramics with enhanced piezoelectric properties and high Curie temperature prepared by low-temperature sintering

A low-temperature sintering is crucial for the fabrication of multilayer piezoceramic actuators through low-cost internal metal electrodes. Herein, Pb(Mg1/3Nb2/3)O3−Pb(In1/2Nb1/2)O3 −PbTiO3 (PMN−PIN−PT) textured ceramics were prepared by a combined use of refined matrix powder and CuO sintering additive. When the matrix powder was refined by planetary ball-milling for 10 h, the sintering temperature of the textured 0.37PMN−0.29PIN−0.34PT ceramics was lowered to 1175 ºC, and a subsequent addition of 1 mol% CuO further lowered it to 950 ºC. The textured 0.37PMN−0.29PIN−0.34PT ceramics with 3 vol% BaTiO3 (BT) template sintered at 950 ºC for 10 h yielded excellent piezoelectric properties, such as a Lotgering factor (LF) of 97%, a unipolar strain of 0.23% at 2 kV/mm, and a Curie temperature (TC) of 231 ºC. These enhanced piezoelectric properties and high TC result from the high texture, transient liquid phase sintering, Cu2+ ion doping, and minimum BT template content.