The impact of synergistic action of methacrylic acid/zinc oxide/carbon nanotubes on metal Friction and wear

Abstract

The continuous operation of essential refining equipment, internal mixers, leads to wear on their end faces, resulting in an increased gap between the mixer chamber and the end face. This, in turn, causes material leakage, reducing mixing efficiency and adversely impacting rubber performance. Therefore, investigating metal wear on the mixer's end face during the mixing process is essential. Scholars have introduced dynamic covalent bonds into rubber molecular chains, bestowing self-repairing capabilities upon the materials. This innovation has significant implications for extending rubber lifespan and lowering production costs. It involves adding methacrylic acid (MAA) and excess zinc oxide (ZnO) to construct an ionic crosslinking network, limiting covalent crosslinking of rubber molecules and enabling in-situ polymerization of MAA/ZnO, resulting in self-repairing properties. However, it is crucial to consider corrosive wear induced by MAA's strong acidity on metals. This study combines MAA, ZnO, and multi-walled carbon nanotubes (MWCNTs) through mechanical mixing to create a composite material called zinc methacrylate (ZDMA)/MWCNTs/rubber. The research investigates the in-situ synthesis mechanism of MAA and ZnO and the synergistic mechanism of ZDMA and MWCNTs. The study analyzes the impact of MWCNTs additive amount on the frictional wear of the internal mixer's metal end face. During the mixing process, ZDMA is grafted and polymerized onto rubber's macromolecular chains, forming ionic pairs with strong electrostatic interactions, creating a primarily reversible supramolecular network dominated by ion crosslinking. This ion crosslinking network, along with the three-dimensional mesh structure of MWCNTs, establishes a stable spatial structure within the rubber matrix. The study reveals that increasing the MWCNTs content to 3 phr reduces the aggregation of SiO2 particles and ZDMA granules within the rubber matrix, resulting in reduced friction coefficients, roughness, and wear rates of the metal. However, exceeding 3 phr of MAA content leads to excessive MWCNT aggregation within the rubber matrix, increasing wear rates, roughness, and friction coefficients due to hindrance of rubber macromolecular chain crosslinking and reduced SiO2 particle dispersion within the rubber matrix. These findings provide valuable insights into the dynamics of frictional wear in internal mixers.