The brittle characteristics of geopolymers during failure seriously hinder their practical engineering applications. To improve the toughness of low-energy alkali-activated geopolymer cementing coal gangue (AGCCG), the flexural performance of alkali-activated geopolymer cementing coal gangue (AGCCG) was enhanced by layering polypropylene fibers. Based on DIC digital speckle technology, the four-point flexure test of AGCCG was carried out, and the strength formation mechanism of the material was analyzed in depth by combining SEM-EDS and XRD. 3D visualization and analysis of the inside of the specimen with the help of CT scanning technology. The internal crack evolution law of the sample was illustrated by PFC numerical simulation. The results showed that the crack formation threshold, peak flexural strength and residual flexural strength of the specimens reached a local maximum at 3 % NaOH doping. With the increase of NaOH dosage, the cementitious product becomes more and more dense and homogeneous, and the area of void defects in the hydration product within the field of view becomes smaller and smaller. The peak bending strength of specimen B4-#4 is 79.43 % of that of specimen B5-#1–4, in which the cost of specimen B5-#1–4 is four times of that of specimen B4-#4, and the way of fiber assignment in specimen B4-#4 is more reasonable when considered together. The layered addition of fibers has a directional strengthening effect on the mechanical properties of geopolymer, and the overall addition of fibers can improve the overall strength and toughness of geopolymer. The numerical simulation results basically coincide with the macroscopic test results, and are consistent with the progressive damage law of the specimens obtained from the numerical scattering test. The results of the study can provide a theoretical basis for improving the bearing capacity of geopolymer and optimizing its structural performance. As well as reducing the impact of solid waste on the environment and improving the efficiency of resource use.