Integration Of Phase Change Materials Research Articles

Enhanced thermal management strategy for supercapacitors using phase change materials: A numerical investigation

The integration of phase change materials (PCMs) presents a promising possibility for enhancing the thermal management of supercapacitors (SCs), which are vital components in various energy storage systems. This research focuses on investigating the thermal behavior of SCs with integrated PCM, employing finite element method (FEM) simulations to solve the transient thermal problem. Through a comparative analysis at various time instants, the transient thermal response of SCs is examined, shedding light on the efficacy of PCM-based thermal management strategies. Moreover, parametric studies are conducted to investigate the influence of PCM key characteristics, like melting temperature and layer thickness on the SC thermal response. Additionally, the impact of enhanced PCM thermal conductivity is explored by integrating high-conductive short carbon fibers (CF) within the PCM matrix. This investigation encompasses various PCM melting points, allowing for a comprehensive understanding of the interplay between PCM properties and SC thermal response. The results indicate that a notable decline in the highest temperatures of the SC can be achieved, leading to a reduction of about 9 °C depending on the PCM melting temperature and the improved thermal conductivity. The obtained results emphasize the effectiveness and practical feasibility of the proposed thermal management strategy. The modeling approach presented provides a robust tool with significant efficiency in reducing computational time for analyzing the thermal behavior of large models, as the utilization of the homogenization technique notably decreases the computational time. The findings of this study not only provide insights into optimizing PCM-based thermal management strategies for SCs but also contribute to advancing the design and performance of energy storage systems by addressing crucial thermal challenges.

Enhancing Air Conditioning System Performance via Dual Phase Change Materials Integration: Seasonal Efficiency and Capsulation Structure Impact

Enhancement of the cooling and heating capabilities of an air conditioning unit (ACU) coupled with a thermal energy storage system of dual phase change materials (PCM) is investigated. The dual PCM, namely SP24E and SP11_gel, are coupled with the ACU outdoor device (condenser/evaporator) during the summer/winter seasons, respectively. Moreover, ACU performance assisted with dual-PCM heat exchanger is compared with a single heat exchanger of SP24E in summer and single heat exchanger of SP11_gel in winter at different PCM capsulation structures (aligned and staggered cylinders). The system dynamic mathematical model is computationally solved using ANSYS software and experimentally validated. Results affirm that charging/discharging periods are minimal for the dual-PCM system and slower for PCM inline cylinder layouts than staggered ones. Inline design yields greater ACU average power savings. In summer, higher inlet air temperature to the PCM system reduces PCM discharging time and ACU power savings, with the opposite effect during winter. ACU COP with PCMs is improved by around 80 % in summer and 40 % in winter, respectively, compared to ACU without PCMs. The maximum average power saving over 4 h of ACU working in summer by single and dual-PCM systems is 21.4 % and 11.8 %, respectively, whereas the results in winter are 18.5 % and 12.8 %, respectively.

Post-processing of phase change material in a zero-change commercial silicon photonic process

Integration of phase change material (PCM) with photonic integrated circuits can transform large-scale photonic systems by providing non-volatile control over phase and amplitude. The next generation of commercial silicon photonic processes can benefit from the addition of PCM to enable ultra-low power, highly reconfigurable, and compact photonic integrated circuits for large-scale applications. Despite all the advantages of PCM-based photonics, today’s commercial foundries do not provide them in their silicon photonic processes yet. We demonstrate the first-ever electrically programmable PCM device that is monolithically post-processed in a commercial foundry silicon photonics process using a few fabrication steps and coarse-resolution photolithography. These devices achieved 1.4 dB/μm of amplitude switching contrast using a thin layer of 12.5 nm GeSbTe in this work. We have also characterized the reconfiguration speed as well as repeatability of these devices over 20,000 switching cycles. Our solution enables non-volatile photonic VLSI systems that can be fabricated at low cost and high reliability in a commercial foundry process, paving the way for the development of non-volatile programmable photonic integrated circuits for a variety of emerging applications.

Thermal modeling of porous medium integrated in PCM and its application in passive thermal management of electric vehicle battery pack

The integration of a composite of porous medium with phase change material (PCM) offers significant advantages in thermal management systems, enhancing heat transfer efficiency and addressing various thermal regulation challenges. This approach utilizes the PCM's latent heat absorption and the enhanced thermal conductivity provided by the porous medium, resulting in optimized system performance. Its applicability spans across electronics cooling and building insulation systems. However, predicting the thermal behavior of this composite material is challenging, necessitating computational tools to anticipate its response under different conditions and evaluate its influence on cooling strategies. The objective of this study is to create a computational tool specifically tailored to evaluate constitutive parameters of this composite material, thereby providing a comprehensive description of its thermal behavior. To achieve this goal, the multiscale homogenization principle is employed to assess the composite's effective thermophysical material properties using the representative volume element approach. The repeating unit cell of the aluminum lattice is incorporated into the PCM to define a representative volume element. The finite element method (FEM) is utilized to solve the three-dimensional homogenization problem, yielding an orthotropic effective thermal conductivity due to the inherent symmetry of the repeating material cell. Moreover, the study leverages the apparent heat capacity method to effectively manage the phase transitions within the PCM domain, utilizing smooth and temperature-dependent functions to accurately describe the thermophysical properties of the PCM. Integrating the composite into battery pack thermal management, this study thoroughly examines thermal dynamics by comparing outcomes with and without PCM integration. The transient thermal problem is accurately tackled using the FEM, employing the evaluated effective constitutive parameters of the homogenized composite to minimize computational effort. The results indicate a notable decline in the highest temperatures of the battery pack, leading to a reduction of about 14 °C at the specific moment when the phase change material fully transitions into its liquid form. The obtained results emphasize the effectiveness and practical feasibility of the proposed thermal management strategy. The modeling approach presented provides a robust tool with significant efficiency in reducing computational time for analyzing the thermal behavior of large models, as the utilization of the homogenization technique notably decreases the computational time.

Integration of Phase-Change Materials in Ventilated Façades: A Review Regarding Fire Safety and Future Challenges

Integration of Phase-Change Materials in Ventilated Façades: A Review Regarding Fire Safety and Future Challenges

Study on phase change materials integration in concrete: Form-stable PCM and direct addition

As the economy continues to develop, building energy consumption rises, necessitating sustainable solutions. Concrete, a pivotal building material, assumes a vital role in this context. To address the challenge of escalating energy consumption and environmental impact, this study studied the integration of phase change materials (PCMs) into concrete by two methods. Recycled aggregates serve as form-stable mediums for PCM absorption, while direct addition methods incorporate 7.5 % and 15 % free liquid PCM by volume of river sand. Six concrete mixtures underwent comprehensive evaluation encompassing workability, density, water absorption by immersion, compressive strength, flexural strength, chloride ion penetration, freeze-thaw cycling tests, and carbonation. The results reveal a decrease in concrete density and mechanical properties with increasing PCM content. Nevertheless, notable enhancements in chloride ion penetration resistance, reaching up to 18.5 % with free PCM incorporation, and zero carbonation depth were observed. These results underscore the potential of PCM-concrete composites in harmonizing energy efficiency and structural integrity, offering a sustainable alternative to fossil fuel-based air conditioning systems and with great potential from the point of view of the durability of the structures.

Enhancing thermal comfort in buildings through the integration of phase change material on the building envelope: a simulation study

Abstract According to the report published by the International Energy Agency (IEA), active space cooling and air conditioning systems consume approximately 16% of the building sector’s final electricity consumption and contribute 3.94% of global greenhouse gas emissions. In this regard, the use of low-cost but effective passive solutions, such as organic phase change materials (PCM) on the building envelope, can provide high thermal mass and thus can lower the temperature fluctuation inside the building. In the current study, the potential of PCM-enhanced building envelopes to enhance thermal comfort has been studied. The study has been performed using the conduction finite difference (ConFD) algorithm in EnergyPlus software. A comparative study has been done for a traditional reinforced cement concrete (RCC) reference test room of size (5m x 6m x 3m) and another room of the same size with PCM-enhanced walls for the hot and humid climate zone of Guwahati (latitude 26.1, longitude 91.7), in India. A PCM thickness of 20 mm is used at the external surface of the wall between the red clay burnt brick (120 mm in thickness) and the cement plaster (25mm thick). The PCM used for the study is a biocomposite PCM, named WH-PCM, with a melting point of 31.5°C and thermal conductivity of 0.27 W/mK. The simulation results reveal that the R-value of the external wall of the room with PCM walls has been increased by 84.90% compared to the reference room with the incorporation of WH-PCM, resulting in a mean zone temperature difference of 0.3°C throughout the year. Also, the indoor thermal discomfort hours have been annually reduced by 15.82% with the use of WH-PCM when compared with the reference room. A similar temperature difference trend, which is 1.93°C, is also observed in the single PCM brick experimental result under identical testing conditions as a regular brick of the same size.

Study on Phase Change Materials Integration in Concrete: Form-Stable PCM and Direct Addition

As the economy continues to develop, building energy consumption rises, necessitating sustainable solutions. Concrete, a pivotal building material, assumes a vital role in this context. To address the challenge of escalating energy consumption and environmental impact, this study studied the integration of phase change materials (PCMs) into concrete by two methods. Recycled aggregates serve as form-stable mediums for PCM absorption, while direct addition methods incorporate 7.5% and 15% free liquid PCM by volume of river sand. Six concrete mixtures underwent comprehensive evaluation encompassing workability, density, water absorption by immersion, compressive strength, flexural strength, chloride ion penetration, freeze-thaw cycling tests, and carbonation. The results reveal a decrease in concrete density and mechanical properties with increasing PCM content. Nevertheless, notable enhancements in chloride ion penetration resistance, reaching up to 18.5% with free PCM incorporation, and zero carbonation depth were observed. These results underscore the potential of PCM-concrete composites in harmonizing energy efficiency and structural integrity, offering a sustainable alternative to fossil fuel-based air conditioning systems and with great potential from the point of view of the durability of the structures.

Thermal regulation enhancement in multi-story office buildings: Integrating phase change materials into inter-floor void formers

Addressing the thermal loss from building envelopes is a crucial challenge and requires the exploration of various mitigation strategies. This study employs comprehensive 3D computational fluid dynamics simulations to investigate the incorporation of various bio-based Phase Change Materials (PCMs) including CrodaTherm (CT) 19, CT21, and CT24W, within inter-floor void formers between the roof-floor boundary in multi-story office buildings to optimize energy management during inactive periods in one of the adjacent units. Aside from the PCM type, the void former shape, its placement, and the combinations of PCMs and insulating layers are examined through heat flux and solid fraction plots as well as liquid fraction contours. Results highlight the exceptional performance of CT24W-integrated void formers, achieving a remarkable 36.74 % reduction in the 48-h average heat flux in comparison with the case without void formers, and offering lower heat flux values than the scenario with insulating layers for 89.38 h (endurance time). Based on the findings, with identical PCM volumes, the semi-ellipsoid PCM-integrated void former provides 11.07 % lower heat flux and 27.56 % longer endurance time compared to the one with a spherical shape. The results underscore PCM integration as a superior strategy over standalone insulation for managing thermal loss between apartment floors.

Critical analysis of enhanced photovoltaic thermal systems: a comparative experimental study of PCM, TEG, and nanofluid applications

Phase change materials (PCM), thermoelectric generators (TEG), and nanofluids are popular methods investigated for improving conventional photovoltaic thermal (PVT) systems. These methods are particularly used in warm climates where high temperatures negatively impact photovoltaic (PV) power output and energy efficiency. This experimental study evaluated the effects of 32 °C melting point PCM and TEG integration on PVT units, as well as 42 °C melting point PCM and nanofluid incorporation on concentrated PVT (CPVT) units. Technical, exergetic, and economic performance were compared using a small-scale PVT module. Low-cost commercially available materials were used to construct all PVT units. Industrial metal waste was introduced to enhance the thermal conductivity of paraffin wax and salt hydrate PCMs. The results indicated that applying PCMs, porous media, and concentrator plates increased energy generation, potentially offsetting their higher initial cost and achieving an energy cost of approximately $0.135/kWh. However, TEG and nanofluid implementation remained uneconomical, leading to a 15–35 % increase in energy cost. The water-based CPVT unit, enhanced with paraffin wax and copper fins, demonstrated the best technical performance. This unit achieved electrical, thermal, and exergy efficiencies of approximately 15.5 %, 37.4 %, and 16.7 %, respectively, with more than a 20 % reduction in cell temperature. The study also revealed that severe structural changes caused by corrosion of metallic materials in hydrated PCMs could alter the melting point by more than 30 %. This change negatively impacts heat storage capacity. Conversely, incorporating metal chips in non-hydrated PCMs improved the time to reach the melting point state by 30–60 minutes.

Deterministic quasi-continuous tuning of phase-change material integrated on a high-volume 300-mm silicon photonics platform

Programmable photonic integrated circuits (PICs) consisting of reconfigurable on-chip optical components have been creating new paradigms in various applications, such as integrated spectroscopy, multi-purpose microwave photonics, and optical information processing. Among many reconfiguration mechanisms, non-volatile chalcogenide phase-change materials (PCMs) exhibit a promising approach to the future very-large-scale programmable PICs, thanks to their zero static power and large optical index modulation, leading to extremely low energy consumption and ultra-compact footprints. However, the scalability of the current PCM-based programmable PICs is still limited since they are not directly off-the-shelf in commercial photonic foundries now. Here, we demonstrate a scalable platform harnessing the mature and reliable 300 mm silicon photonic fab, assisted by an in-house wide-bandgap PCM (Sb2S3) integration process. We show various non-volatile programmable devices, including micro-ring resonators, Mach-Zehnder interferometers and asymmetric directional couplers, with low loss (~0.0044 dB/µm), large phase shift (~0.012 π/µm) and high endurance (>5000 switching events with little performance degradation). Moreover, we showcase this platform’s capability of handling relatively complex structures such as multiple PIN diode heaters in devices, each independently controlling an Sb2S3 segment. By reliably setting the Sb2S3 segments to fully amorphous or crystalline state, we achieved deterministic multilevel operation. An asymmetric directional coupler with two unequal-length Sb2S3 segments showed the capability of four-level switching, beyond cross-and-bar binary states. We further showed unbalanced Mach-Zehnder interferometers with equal-length and unequal-length Sb2S3 segments, exhibiting reversible switching and a maximum of 5 (N+1,N=4\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$N+1,N=4$$\\end{document}) and 8 (2N,N=3\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$${2}^{N},N=3$$\\end{document}) equally spaced operation levels, respectively. This work lays the foundation for future programmable very-large-scale PICs with deterministic programmability.

Numerical Simulation and Thermal Analysis of Pressurized Hydrogen Vehicle Cylinders: Impact of Geometry and Phase Change Materials

This comprehensive study investigates the nuanced aspects of pressurized hydrogen vehicle cylinders during refueling, employing numerical simulation and thermal analysis. The examination encompasses the intricate dynamics influenced by cylinder geometry, mass flow rate variations, and the integration of phase change materials (PCMs). Simulations involving cylinders with diverse length-to-diameter ratios and inlet diameters highlight the impact of these parameters on temperature control. Notably, smaller length-to-diameter ratios prove effective for temperature regulation, while larger inlet diameters mitigate temperature rise. The study further explores the role of varying mass flow rates, revealing that an increasing flow rate during refueling results in the lowest temperature rise. In addition to geometry and mass flow rate considerations, the integration of PCMs is a focal point. Modeling and parametric analysis are employed to assess the feasibility of incorporating these materials. The study contributes valuable insights into optimizing the thermal performance and safety of hydrogen fuel systems. The holistic approach considers the interplay of geometry, mass flow rate dynamics, and the innovative use of PCMs, offering a multifaceted understanding of the factors influencing pressurized hydrogen vehicle cylinders.

Spectral optical performance of phase-change-material-filled glass-block system: Experimental evaluation and comparative exploration

Research on sustainable building design is pushing boundaries to introduce innovative solutions that enhance energy efficiency and improve user comfort. The integration of phase-change materials (PCMs) into transparent façade elements has gained substantial attention; however, its widespread application in current construction practices remains limited. This study examined the solar/light transmittance of PCM-based materials embedded in transparent façade elements, focusing on providing and comparing the optical properties of modular glass blocks integrated with PCM measured experimentally in a laboratory setting. Optical properties of multi-layer and non-homogeneous systems represent a more complex problem in terms of proper characterisation. To overcome this limitation, more comprehensive approaches can be considered, including integrating spheres to perform measurements on the complex nonhomogeneous glass system. This study employed spectrophotometric measurements within the visible and near-infrared (NIR) spectra by two different measurements methods: a direct method and one using an integrating sphere. Additionally, the investigation was based on a comparison between clear and various PCM-filled glass blocks. The results demonstrated that the direct method facilitated reliable spectral transmittance measurements with deviations not exceeding 3 %. In addition, the results revealed that paraffinic PCM glass blocks in liquid phases could achieve up to 90 % of light transmission and act as a highly transparent system in the visible region compared with conventional air-based glass blocks (up to 77 %). However, in the NIR region, the spectral transmission of PCM glass blocks was reduced by half (around 46 %). Depending on the PCM type in solid phases, the visible transmission is significantly reduced, which is from 5 % to a maximum of 19 %. This study contributes to the expanding knowledge base on adaptive building systems, particularly those related to PCM integration in transparent façade components.

Design and Implement a BTMS using Phase Change Material - A Review

Abstract: This paper presents a comprehensive review of the design and implementation of Battery Thermal Management Systems (BTMS) utilizing Phase Change Materials (PCM). The thermal management of batteries is crucial for ensuring optimal performance, safety, and longevity, particularly in electric vehicles and renewable energy storage applications. Phase change materials offer unique advantages for thermal management, including high latent heat storage capacity, thermal conductivity, and temperature regulation capabilities. This review discusses the fundamentals of PCM-based BTMS design, including PCM selection, integration methods, and system optimization techniques. Additionally, recent advancements, challenges, and future directions in PCM-based BTMS are explored, providing valuable insights for researchers, engineers, and industry practitioners in the field of energy storage systems.

An improved passive solar still integrated with pulsating heat pipes and phase change materials

This paper presents a theoretical analysis of a novel solar still system, which was previously explored through experimental studies. The experimental results demonstrate that integrating phase change material (PCM) to store latent heat from vapor condensed on sidewalls during sunlight exposure, along with the use of pulsating heat pipes (PHPs) to recover this stored energy after sunset, and cooling the condenser sidewalls with PCM, significantly boosts the system’s efficiency from 23.7 % to 48.5 %. These innovative features, applied for the first time in a single-stage passive solar still, are thoroughly examined using a groundbreaking mathematical model. This model is the first to uniquely account for heat transfer and condensation on sidewalls and to accurately simulate the function of pulsating heat pipes (PHPs) within a passive solar still setup. By incorporating measured radiation intensity and ambient temperatures, the model applies an exhaustive energy balance, utilizing heat transfer correlations and resistances for precise temperature predictions of each component. This detailed analysis highlights the system’s innovative aspects and identifies areas for further refinement, shedding light on potential improvements and the system’s limitations. The results show a water production of 6.7931 kg/m2 and an efficiency of 52.2 %, with a discrepancy of 7.8 % compared to experimental findings. Notably, 37.6 % of the total freshwater production is derived from sidewall condensation, significantly reducing heat loss by capturing latent heat. Additionally, by reallocating 9.3 % of stored energy, the PHPs maintain the saline water temperature 6.2 degrees higher at night, thereby sustaining elevated production rates.

Experimental analysis of building envelope integrating phase change material and cool paint under a real environment in autumn

The application of phase change material (PCM) and cool paint (CP) to building envelope is one of the effective solutions to improve thermal comfort of passive buildings. Therefore, the thermal performance of buildings in Hefei, China in autumn is compared and analyzed by integrating PCM and CP into the building envelope. According to the comprehensive analysis of indoor thermal environment and the ability to maintain indoor thermal comfort, it is concluded that the combined application of PCM and CP is better than the application of PCM or CP alone. And the combination of PCM and CP laid on the south wall and roof respectively is the best. It is more suitable for commercial buildings, which can prolong indoor air temperature (Ti) in the thermal comfort zone for more than 10 h during the day. The combination of PCM and CP laid on the roof can prolong Ti in the thermal comfort zone for more than 8.05 h, which is more suitable for residential buildings. The purpose is to explore the best combination mode of residential and commercial buildings according to the characteristics of temperature change and building types (according to people's main use time) in the real environment.

Experimental assessment of the heat shielding performance by the integration of phase change material and liquid cooling plate

This research focuses on innovative stealth equipment by integrating a liquid cooling plate and phase change material (PCM), and the temperature rise on the cold surface and PCM melting rate is reported to illustrate the PCM thermal behavior in lifting the heat shielding performance. Results show that the integrated PCM system is effective in delaying the temperature rise within a certain time. A slower temperature rise on the cold surface is found at the first 1200 s, and a significant acceleration in the temperature rise is given within 1200 s ∼ 2000 s as the heat flood breaks through the PCM layer. The PCM melting rate increases rapidly and then rises slowly, and the complete melting time is shortened as increasing heat power. The heat shielding performance is significantly reduced with increasing the liquid flow rate, and the influence of the coolant temperature on the temperature rise becomes more and more prominent as the completion of the PCM melting process. A slower temperature rise is observed at the lower PCM phase transition temperature, and a further increase in the PCM covering layer has little influence on the temperature rise at the initial stage.

Enhancing cold energy harvest with daytime passive radiative cooling and phase change materials integration: A numerical exploration

Daytime passive radiative cooling (DPRC) is an emerging technology to dissipate heat to the ultimate cold sink, the universe, with zero energy input. However, the achieved cold surface temperature of an object by DPRC can readily increase close to the ambient temperature. Sensible heat readily induces changes in the temperature of objects, but it generates a heat leakage path to surroundings with the largely varying temperature gradients. To address the challenge, we designed a DPRC coating integrated with phase change materials (PCM) so as to harvest and store the cold energy, respectively from the universe. To evaluate the feasibility of this concept, a numerical model, which integrates a self-programmed MATLAB code to calculate the net cooling power and a FLUENT-assisted enthalpy-porosity method to simulate the phase change process, was developed and validated. Also, the cold energy harvesting performance of the proposed device was explored under different climate types and conditions. We found that the surface temperature of the PCM with a DPRC coating can be reduced to −15.9 °C and −4.5 °C in a day in the temperate continental climate and the subtropical desert climate, respectively, when the non-radiative heat transfer is completely avoided. The temperature difference in the PCM is less than 1.0 °C when aluminum fins are added to enhance the heat transfer performance of the PCM. This study provides new insights into the continuous steady cooling of DPRC using PCMs, and the harvested cold energy can be used to cool water for the condenser of an air conditioner to save energy consumption.

Simulation of storage of cold energy considering unsteady conduction mechanism in mathematical model

To enhance system productivity, fins were incorporated into the container, and PCM (phase change material) infused with alumina nanoparticles was introduced. Mathematical modeling was employed to evaluate the current problem, with a specific focus on utilizing water as the PCM for achieving the fastest solidification process. The integration of fins, PCM, and nano-powders introduces a novel dimension to the research, providing unique insights into enhancing solidification processes. The surrounding cold walls of the container play a crucial role in solidification, primarily through conduction. The low speed of H2O allows its neglect in simulation. The developed mathematical model for this work comprises two equations. While considering larger powder sizes improves particle interaction, the negative impact of sedimentation diminishes conductivity. The addition of nanoparticles results in a 41.34 % enhancement in the solidification rate. Furthermore, altering the powder diameter from thirty to 40 nm reduces the completion time about 19.98 %, whereas an increase from 40 to 50 nm elevates it by about 49.37 %.

Enhancing thermal performance of cylindrical Li-ion battery packs: A 3D simulation with strategic phase change material integration and airflow control

This study conducts a three-dimensional simulation of the temperature of a cylindrical Li-ion battery (LIB) pack with nine cells. The cells are arranged in the pack in square and diamond configurations, and the pack is filled with phase-change materials (PCMs). The airflow enters the channel from two inlets at 90° with respect to the pack and is guided by two blades at the sides of the inlet toward the pack. Arc-shaped and linear blades were used for this study, which was carried out for 2500 s. The results indicate that the square arrangement of batteries, combined with the use of curved blades, has been more effective in reducing temperature. In this configuration, a more uniform distribution of air flow and better efficiency of the PCM in absorbing heat were observed, leading to a significant decrease in the overall temperature of the battery pack. Specifically, compared to the diamond arrangement, the temperature of the batteries in the square arrangement was up to 10 °C lower. This reduction in temperature plays an important role in enhancing the lifespan and safety of the batteries. By using machine learning and providing the optimal model for the maximum temperature of the battery surface, it was shown that this parameter was designed with the model and comparing it with the numerical results had an error of 2.01 %.