Aircraft health management, specifically pertaining to fuel systems, is a comprehensive process that is undertaken to ensure the continuous airworthiness of the aircraft over its entire lifespan. The integration of health management into aircraft systems requires a methodical strategy to quantitatively evaluate the possible advantages provided by each specific application. Gaining a thorough comprehension of the advantages linked to integrated health management systems provides useful insights for enhancing the design of these systems and formulating efficient prognostic techniques. The role of prognosis in the field of prognostics and health management (PHM) is essential for improving the dependability of systems. Prognosis involves accurately predicting the remaining useful life (RUL) within the domain of integrated health management. This study improves the precision of prediction results, optimises the derived prerequisites for health management in the specialised field of RUL prediction for aircraft fuel systems, provides a thorough understanding, and advances the grasp of the previously described requirements in a more effective way. Additionally, it presents the most suitable solutions in order to address these demands by utilising prognostic techniques. Furthermore, this study presents an analysis of the proposed hybrid prognostic approach in the setting of controlled laboratory conditions. The applications encompassed in this work consist of three main areas. Firstly, the evaluation of inspection interval modifications is conducted by taking into account load and environmental monitoring data. Secondly, design considerations for damage prognostics are incorporated into the analysis. Lastly, a design modification is presented as an example of how condition-based maintenance (CBM) can be facilitated. A methodology that enables the efficient and well-founded construction of a health management system, specifically designed for aircraft fuel systems, is presented. This methodology, together with its associated outcomes, presents a compelling advantage in terms of lowering life cycle expenses while simultaneously enhancing availability, dependability, and performance.
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