The exhaust gas recirculation (EGR) method can suppress knock and improve the thermal efficiency of engines. But it will also deteriorate the combustion stability and engine power. Turbulent jet ignition (TJI) is a reliable ignition resource for improving ignition stability and burning rate. However, the residual productions in the pre-chamber will worsen the performance of the TJI. To this end, a self-designed pre-chamber with a scavenging system has been proposed. In this study, the ignition process and flame propagation phenomena under different EGR dilution ratios for H2/N2/O2 and CH4/N2/O2 mixtures were conducted in a constant-volume combustion chamber. The results suggested that the increase in EGR dilution weakens the influence of cellular instability and causes buoyancy instability, the latter of which could be mitigated by the passive TJI method. For the passive TJI mode, the exit time of the hot jet was delayed, and the turbulent flame speed decreased with the increase of EGR dilution ratio. Four ignition phenomena, namely jet re-ignition, flame buoyancy, re-ignition failure, and misfire, were distinctly identified. However, EGR tolerance cannot be extended by passive pre-chambers. Therefore, the pre-chamber with a scavenging system that can effectively extend the lean combustion tolerance with EGR dilution compared to SI and passive TJI was proposed. The effects of air and fuel injection quantities on ignition and flame propagation were investigated. The flame propagation velocity was positively related to the air injection mass, whereas an optimum fuel mass was required to achieve fast flame propagation. The EGR limit based on dual injections in the pre-chamber was obviously extended. Moreover, under near EGR tolerance conditions, a leaner fuel injection in the pre-chamber was required to realize successful ignition in the main chamber, as strong turbulence could cause high heat transfer loss with the cool unburnt mixture and suppress the occurrence of re-ignition.
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