Initial Coulombic Efficiency Research Articles

Manipulating micropore structure of hard carbon as high‐performance anode for Sodium-Ion Batteries

Hard carbon (HC) is the most promising anode material for sodium-ion batteries (SIBs), but its low initial coulombic efficiency (ICE) and specific capacity limit its practical application. Herein, a chemical vapor deposition (CVD) strategy is used to address these challenges via filling the micropores of sucrose-based HC with pyrolysis by-products from acetonitrile, thereby reducing the specific surface area of HC microspheres. This approach mitigates the formation of solid electrolyte interphase (SEI) film leading to an enhancement in ICE. Moreover, the conversion of open micropores into closed pores creates additional storage space for sodium ions, effectively extending the specific capacity within the plateau region. Specifically, the HC prepared with a deposition duration of 1 h demonstrates the most favorable electrochemical performance. The optimal HC anode manifests an enhanced specific capacity of 307.6 mAh g−1 with an ICE of 66.01 % and exhibits excellent cycle stability (84.9 % capacity retention after 200 cycles at 100 mAh g−1). This study provides a feasible approach to optimize hard carbon anode materials for SIBs.

Surface phosphorylated Li5FeO4 prelithiation additive synergistically improves the air-stability and lithium-ion conductivity

Because of the higher delithiation capacity, Li5FeO4 (LFO) can be used as sacrificial prelithiation additive to compensate the initial capacity loss caused by the formation of solid electrolyte interphase in lithium-ion batteries (LIBs). However, the extremely poor air stability and severe phase transition after Li+ deintercalation make it difficult for LFO to be applied in prelithiation engineering practice. Herein, the residual alkali layer generated on the LFO due to air exposure is directly converted into a Li3PO4 layer by a one-pot solid–liquid reaction. The as-obtained surface phosphorylated LFO (LP-LFO) ensures high air stability and effective prelithiation capability. Introducing only 3 wt% LP-LFO to the LiFePO4/Li half-cell can maximally replenish the active Li+ loss and the initial coulombic efficiency, displaying a 9.9 % increase in the initial charge capacity. Moreover, the Li3PO4 coating enables LP-LFO to be a fast ionic conductor, not only inhibiting the phase transition of LFO, but also improving the electronic and ionic conductivity of the electrode, which is confirmed by the complementary tests of galvanostatic intermittent titration technique and electrochemical impedance spectroscopy, as well as the structure and morphology characterization. As a result, the LiFePO4/Li half-cell with LP-LFO additive exhibits a higher rate capability (144 mAh g−1 at 2 C) and cycle stability (157 mAh g−1 after 100 cycles at 0.1 C). And a 17.4 % increase in the discharge capacity and a 12.7 % increase in energy density after 200 cycles for the 3 wt% LP-LFO-added LiFePO4||graphite full cell is also achieved. This work provides a facile and efficient conversion strategy for the air-instable electrode additives, and furtherly broadens their industrial application prospect in high energy density LIBs.

Effect of precursor particle size on the microstructure and Na storage performance of semi-coke derived carbon

The microstructure of carbon-based materials exerts a decisive influence on their Na storage performance. Furthermore, its evolution process may be influenced by the size of precursor particles during the pyrolysis preparation process. In this work, semi-coke has been used as the precursor, and its particle size (median particle sizes of 3, 7, 11, 15, and 19 μm) is investigated for its impact on the microstructure and Na storage performance of the resulting carbon materials (SDC-X, X = 3, 7, 11, 15, or 19). As the size of semi-coke increases from 3 μm to 19 μm, the highly-disordered carbon content of SDC-X decreases from 41.27 % to 30.94 %, while the content of pseudo-graphitic carbon associated with plateau capacity remains nearly constant. When SDC-X are employed as anodes for sodium-ion batteries, the initial coulombic efficiency (ICE) rose from 77.4 % to 82.3 % with the increase of size, primarily due to the increase in the ICE of slope region. However, despite SDC-19 having the highest ICE, its reversible capacity, rate, and cycle performance are inferior compared with the others due to its higher order degree and larger particle size. Therefore, carbon-based materials used as anodes for SIBs require a trade-off between particle size and the electrochemical performance.

Ultrafast and Highly Efficient Sodium Ion Storage in Manganese‐Based Tunnel‐Structured Cathode

AbstractNa0.44MnO2 with tunnel structure is considered a promising low‐cost cathode material for sodium‐ion batteries. However, the sluggish Na+ transport kinetics and low initial Coulombic efficiency restrict its practical applications in rechargeable sodium‐ion batteries. Herein, a manganese‐based tunnel‐structured cathode with high rate capability and high initial Coulombic efficiency is prepared by niobium doping and sodium compensation. Via materials characterizations and theoretical calculations, it is demonstrated that a proper amount of niobium doping in tunnel structure can effectively improve its structural stability and charge transport kinetics, resulting in outstanding rate capability (76.6% capacity retained from 0.5 to 30 C) and superior cycling performance (82.3% capacity retention after 800 cycles at 5 C) for the optimized Nb‐doped Na0.44MnO2 cathode (Na0.44Mn0.98Nb0.02O2). Furthermore, NaCrO2 is added into the Na0.44Mn0.98Nb0.02O2 cathode as a self‐sacrificing sodium compensation additive, and a high initial Coulombic efficiency close to 100% is achieved for the composite cathode. This work establishes a facile strategy to design advanced manganese‐based cathode materials for large‐scale energy storage applications.

Revealing the degradation pathways of layered Li-rich oxide cathodes.

Layered lithium-rich transition metal oxides are promising cathode candidates for high-energy-density lithium batteries due to the redox contributions from transition metal cations and oxygen anions. However, their practical application is hindered by gradual capacity fading and voltage decay. Although oxygen loss and phase transformation are recognized as primary factors, the structural deterioration, chemical rearrangement, kinetic and thermodynamic effects remain unclear. Here we integrate analysis of morphological, structural and oxidation state evolution from individual atoms to secondary particles. By performing nanoscale to microscale characterizations, distinct structural change pathways associated with intraparticle heterogeneous reactions are identified. The high level of oxygen defects formed throughout the particle by slow electrochemical activation triggers progressive phase transformation and the formation of nanovoids. Ultrafast lithium (de)intercalation leads to oxygen-distortion-dominated lattice displacement, transition metal ion dissolution and lithium site variation. These inhomogeneous and irreversible structural changes are responsible for the low initial Coulombic efficiency, and ongoing particle cracking and expansion in the subsequent cycles.

Enhancing micro-scale SiOx anode durability: Electro-mechanical strengthening of binder networks via anchoring carbon nanotubes with carboxymethyl cellulose

With the increasing prevalence of lithium-ion batteries (LIBs) applications, the demand for high-capacity next-generation materials has also increased. SiOx is currently considered a promising anode material due to its exceptionally high capacity for LIBs. However, the significant volumetric changes of SiOx during cycling and its initial Coulombic efficiency (ICE) complicate its use, whether alone or in combination with graphite materials. In this study, a three-dimensional conductive binder network with high electronic conductivity and robust elasticity for graphite/SiOx blended anodes was proposed by chemically anchoring carbon nanotubes and carboxymethyl cellulose binders using tannic acid as a chemical cross-linker. In addition, a dehydrogenation-based prelithiation strategy employing lithium hydride was utilized to enhance the ICE of SiOx. The combination of these two strategies increased the CE of SiOx from 74% to 87% and effectively mitigated its volume expansion in the graphite/SiOx blended electrode, resulting in an efficient electron-conductive binder network. This led to a remarkable capacity retention of 94% after 30 cycles, even under challenging conditions, with a high capacity of 550 mA h g−1 and a current density of 4 mA cm−2. Furthermore, to validate the feasibility of utilizing prelithiated SiOx anode materials and the conductive binder network in LIBs, a full cell incorporating these materials and a single-crystalline Ni-rich cathode was used. This cell demonstrated a ∼27.3% increase in discharge capacity of the first cycle (∼185.7 mA h g−1) and exhibited a cycling stability of 300 cycles. Thus, this study reports a simple, feasible, and insightful method for designing high-performance LIB electrodes.

High-Branched Natural Polysaccharide Flaxseed Gum Binder for Silicon-Based Lithium-Ion Batteries with High Capacity.

Silicon-based anodes heavily depend on the binder to preserve the unbroken electrode structure. In the present work, natural flaxseed gum (FG) is used as a binder of silicon nanoparticles (SiNPs) anode for the first time. Owing to a large number of polar groups and a rich branched structure, this material not only anchors tightly to the surface of SiNPs through bonding interactions but also formed a hydrogen bonding network structure among molecules. As a result, the FG binder can endow the silicon electrode with stable interfacial adhesion and outstanding mechanical properties. In addition, FG with a high viscosity facilitates the homogeneous dispersion of the electrode components. When FG is used as a binder, the cycling performance of the Si anode is greatly improved. After one hundred cycles at an applied current density of 1 A g-1, the electrode continues to display remarkable electrochemical properties with a significant cyclic capacity (2213mAh g-1) and initial Coulombic efficiency (ICE) of 89.7%.

Olivine-Type Fe2GeX4 (X = S, Se, and Te): A Novel Class of Anode Materials for Exceptional Sodium Storage Performance.

The introduction of abundant metals to form ternary germanium-based chalcogenides can dilute the high price and effectively buffer the volume variation of germanium. Herein, olivine-structured Fe2GeX4 (X = S, Se, and Te) are synthesized by a chemical vapor transport method to compare their sodium storage properties. A series of in situ and ex situ measurements validate a combined intercalation-conversion-alloying reaction mechanism of Fe2GeX4. Fe2GeS4 exhibits a high capacity of 477.9mA h g-1 after 2660 cycles at 8 A g-1, and excellent rate capability. Furthermore, the Na3V2(PO4)3//Fe2GeS4 full cell delivers a capacity of 375.5mA h g-1 at 0.5 A g-1, which is more than three times that of commercial hard carbon, with a high initial Coulombic efficiency of 93.23%. Capacity-contribution and kinetic analyses reveal that the alloying reaction significantly contributes to the overall capacity and serves as the rate-determining step within the reaction for both Fe2GeS4 and Fe2GeSe4. Upon reaching a specific cycle threshold, the assessment of the kinetic properties of Fe2GeX4 primarily relies on the ion diffusion process that occurs during charging. This work demonstrates that Fe2GeX4 possesses promising practical potential to outperform hard carbon, offering valuable insights and impetus for the advancement of ternary germanium-based anodes.

Multi-dimensional carbon modification strategy for lithium-ion battery anodes: Carbon-covered TiP2O7 supported by 3D carbon skeleton

Carbon coating is a beneficial method for improving surface capacitive behavior, electron transfer kinetics and cyclic stability of three-dimensional lattice lithium-embedded anode materials. Herein, we adopt one-step pyrolysis to achieve carbon-covered TiP2O7 supported by a three-dimensional carbon skeleton utilizing phytic acid and glucose as carbon sources. The two-dimensional amorphous carbon layer on TiP2O7 surface improves the initial Coulombic efficiency and rate capacity by inhibiting the irreversible embedding of lithium ions and reducing the interfacial charge transfer impedance. The three-dimensional carbon skeleton not only forms a conductive pathway between the carbon-covered TiP2O7, but also its large specific surface area, randomly oriented and defective carbon layer provide extra lithium storage sites and capacitive contribution. In addition, the specific capacity of the TiP2O7/C composite is still as high as 314.5 mA h g−1 after 1000 cycles at 1 A g−1. A TiP2O7/C//LiFePO4 full cell delivers a high energy density of 273.96 Wh kg−1 at 0.153 kW kg−1, and retains 114.43 Wh kg−1 even at the power density of 4.086 kW kg−1. The multi-dimensional carbon modification strategy has improved the electrochemical performance of TiP2O7-based anode materials, providing a model for synthesizing other high-performance anode materials.

Linking the size of hard carbon particles with electrochemical response in sodium ion storage

Hard carbon is considered to be one of the most promising anodes for sodium-ion batteries (SIBs) owing to its high capacity and abundant resources. However, the role of particle size on sodium ion storage is unclear, which leads to low capacity and initial coulombic efficiency (ICE) in practical application. In this work, a series of hard carbons with different particle sizes were prepared by an “up to down” strategy using simple grinding and ball-milling method to investigate the effect of particle size on electrochemical response of sodium ion storage. The particle size of hard carbon has negligible effect on initial specific capacity. However, it has a strong effect on the ICE and rate capability. The ICE reduces as the particle size decreases, but the rate performance in reverse. Moreover, impedance analysis and electrochemical kinetics show huge differences for different particle sizes. In-situ Raman technique was also adopted to further illustrate the sodium ion storage mechanism of hard carbon, and an “adsorption-intercalation-pore filling” mechanism is proposed. This work could provide a new perspective for the design of hard carbon materials with suitable structure for efficient sodium ion storage, helping to develop high performance SIBs.

Improving high-voltage cycling and stabilizing the electrode-electrolyte interface of nickel-rich layered cathodes by magnesium doping

Next-generation lithium-ion batteries will rely on nickel-rich layered oxides as cathode materials, but these materials are associated with structural and voltage losses. Magnesium (Mg) doping helps improve the performance of the nickel-rich layered cathode material. The Mg-modified LiNi0·90Mn0·05Co0·05O2 (NMC-90) has been successfully synthesized through a co-precipitation technique followed by calcination at 850 °C. Modified NMC-90 exhibits better-organized layers and improved interfacial properties than pristine ones based on structural, chemical, and morphological studies. In a voltage range of 2.8–4.5 V, Mg (0.01 mol%)-doped NMC-90 (NMC-M1) composite cathode shows an excellent discharge capacity of 211.11 mAh/g, whereas pristine NMC-90 (NMC-M0) attains only 210.59 mAh/g at 0.1C with an initial coulombic efficiency of 89.5 % for NMC-M1 and 87.5 % for NMC-M0 cathode. The NMC-M1 cathode demonstrated an impressive enhancement in cyclability after 60 cycles compared to the NMC-M0 at 1C rate, in which the NMC-M1 cathode attains a high capacity retention of 80 % while the NMC-M0 cathode shows only 37 %. This study illustrates the importance of studying the effects of elemental doping on cell performance. It will drive the future development of cathode materials with high Ni and low Co content.

Dual-active sites and reversible-structural covalent organic framework for highly stable alkali metal-ion batteries

Organic materials are promising candidates for energy storage due to their sustainability, environmental friendliness, and structural designability. However, their application is severely limited due to short lifespan and sluggish kinetics caused by low redox stability, solubility, and low electronic conductivity. Here, we designed a polyimide-conjugated covalent organic framework (NAA-COF). Its highly covalent framework cannot only endow the organic material with strong π–π interactions and robust network ensuring its structure stability, but also offer open channels for rapid ions/electrons transfer inside. Additionally, the introduction of multiple redox-active sites can significantly enhance ion-storage capacity. Consequently, when evaluated as a cathode for Li-ion batteries, NAA-COF exhibits large capacity of 220mAh/g, superb initial coulombic efficiency (90 %), good voltage platform, long lifespan (10000 cycles), and high-rate performance (110 mAh/g at 10 A/g). More importantly, even for Na-/K-ion batteries, the exceptional electrochemical performances can still be maintained. In situ transmission electron microscopy (TEM) and in/ex situ spectroscopy further elucidate the low volume expansion (12.2 %) during the lithiation process and 8-electron reaction mechanism for the NAA-COF cathode. This work provides a high-performance universal COF cathode material that can simultaneously satisfy the requirements of alkali metal-ion batteries.

Stress-Relieving Carboxylated Polythiophene/Single-Walled Carbon Nanotube Conductive Layer for Stable Silicon Microparticle Anodes in Lithium-Ion Batteries.

Stress-relieving and electrically conductive single-walled carbon nanotubes (SWNTs) and conjugated polymer, poly[3-(potassium-4-butanoate)thiophene] (PPBT), wrapped silicon microparticles (Si MPs) have been developed as a composite active material to overcome technical challenges such as intrinsically low electrical conductivity, low initial Coulombic efficiency, and stress-induced fracture due to severe volume changes of Si-based anodes for lithium-ion batteries (LIBs). The PPBT/SWNT protective layer surrounding the surface of the microparticles physically limits volume changes and inhibits continuous solid electrolyte interphase (SEI) layer formation that leads to severe pulverization and capacity loss during cycling, thereby maintaining electrode integrity. PPBT/SWNT-coated Si MP anodes exhibited high initial Coulombic efficiency (85%) and stable capacity retention (0.027% decay per cycle) with a reversible capacity of 1894 mA h g-1 after 300 cycles at a current density of 2 A g-1, 3.3 times higher than pristine Si MP anodes. The stress relaxation and underlying mechanism associated with the incorporation of the PPBT/SWNT layer were interpreted by quasi-deterministic and quantitative stress analyses of SWNTs through in situ Raman spectroscopy. PPBT/SWNT@Si MP anodes can maintain reversible stress recovery and 45% less variation in tensile stress compared with SWNT@Si MP anodes during cycling. The results verify the benefits of stress relaxation via a protective capping layer and present an efficient strategy to achieve long cycle life for Si-based anodes for next-generation LIBs.

Insight into the Enforced Stability of the Solid Electrolyte Interphase on the Graphite Anode by Prelithiation.

Prelithiation in a graphite anode is widely considered as an effective strategy to compensate for the lithium loss due to the formation of the solid electrolyte interphase (SEI), thus improving the cycle life of lithium-ion batteries (LIBs). However, less attention has been paid to the difference of the SEI established by prelithiation from that resulting from the charging process. To address this issue, a prelithiated graphite anode is prepared by thermal contact and its performances are investigated by electrochemical measurements and spectral characterizations. It is found that the significantly improved initial coulombic efficiency (ICE) and cyclic stability of the graphite anode by prelitiation are attributed to the formation of LiF-rich SEI. Different from the charging process that favors decomposition of solvents and results in a SEI mainly consisting of organic and inorganic carbonates, prelithiation is beneficial for the reduction of LiPF6 and results in a LiF-rich SEI that presents high stability and robustness, enabling the graphite anode with significantly improved cyclic stability.

Revealing the sodium storage mechanism of cellulose separator-derived hard carbon anode materials for sodium-ion batteries

Hard carbon (HC) shows significant promise as a material for sodium-ion batteries (SIB). Cellulose-derived carbon is considered one of the most promising high-performance anode materials for sodium-ion batteries. In this study, waste cellulose separator-derived HC anode materials were rationally developed using the pre-oxidation-carbonization pyrolysis method. The as-prepared HC possessed advantageous characteristics for Na+ storage, including a unique fibrous structure, a reasonable space layer, and a small specific surface area (SSA). The optimal sample demonstrated a substantial reversible capacity of 361.29 mAh/g at 0.1C, an impressive high-rate performance with a reversible capacity of 272.93 mAh/g at 10C, and an initial coulombic efficiency of 84.85 %. Following 500 cycles at 1C, the capacity retained 96.38 % of its initial value. The sodium storage process was identified as the “adsorption-insertion-pore filling mechanism” through ex-situ XRD and in-situ Raman experiments. Moreover, the as-prepared HCs demonstrated better rate and cycle capability when evaluated as anodes in full-cell sodium-ion batteries (SIBs). This research provides valuable insights into the rational design of high-performance HC anodes for SIBs and other applications.

Enhancing the electrochemical performance of semicoke‐based hard carbon anode through oxidation‐crosslinking strategy for low‐cost sodium‐ion batteries

AbstractSemicoke, a coal pyrolysis product, is a cost‐effective and high‐yield precursor for hard carbon used as anode in sodium‐ion batteries (SIBs). However, as a thermoplastic precursor, semicoke inevitably graphitizes during high‐temperature carbonization, so it is not easy to form the hard carbon structure. Herein, we propose an oxidation‐crosslinking strategy to realize fusion‐to‐solid‐state pyrolysis of semicoke. The semicoke is first preoxidized using a modified alkali‐oxygen oxidation method to enrich its surface with carboxyl groups, which are localization points and the cross‐linking reactions occur with citric acid to build the semicoke precursor with homogeneous and abundant ‐C‐(O)–O‐ groups (up to 21 at% oxygen content). The ‐C‐(O)–O‐ groups effectively prevent the rearrangement of carbon microcrystals in semicoke during carbonization, resulting in the formation of an abundant pseudographite structure with larger carbon interlayer spacing and micropores. The optimized semicoke‐based hard carbon shows both a high initial Coulombic efficiency of 81% and a specific capacity of 307 mAh g−1, with low‐voltage plateau capacity increased to 2.5 times, compared to that of the unmodified semicoke carbon. By the combination of detailed discharge curves and in situ X‐ray diffraction analysis, the plateau capacity of semicoke‐based hard carbon is mainly derived from interlayer intercalation of Na+ ion. The proposed oxidation‐crosslinking strategy can contribute to the usage of low‐cost and high‐performance hard carbons in advanced SIBs.

Magnesiothermic reduction SiO coated with vertical carbon layer as high-performance anode for lithium-ion batteries

Silicon monoxide (SiO), as one of the most competitive anode materials for lithium-ion batteries (LIBs), has received considerable attention. Nevertheless, poor initial Coulombic efficiency (ICE) and larger volume change are the main obstacles to the application of SiO. Here, we suggest a controllable route for the modification of micro-sized SiO via magnesiothermic reduction. To prevent the excessive growth of Si grains caused by the overheating reaction, the solid-state thermal reaction between Mg and SiO is achieved by mixing a certain proportion of NaCl at a suitable temperature, resulting in a loose surface and porous structure of SiO particles, which is conducive to the transportation of lithium ions and electrons. Combined with chemical vapor deposition (CVD), the carbon-coated SiOx composites (M-SiOx@C-R, where R is the molar ratio for Mg and SiO) exhibit unique morphology structure and remarkable electrochemical characteristics. As expected, the vertical carbon network improves the conductivity and alleviates the volume expansion of SiOx. Notably, the M-SiOx@C-0.75 electrode offers a large initial specific capacity of 2283.17 mAh g−1 with a higher ICE of 86.03 % at 100 mA g−1. Furthermore, the full cells using M-SiOx@C-0.75 composite as the negative electrode and LiNi0.8Co0.1Mn0.1O2 (NCM811) as the positive electrode were assembled. After 150 cycles, the full cell still delivers a high specific capacity of 72.22 mAh g−1 (with a retention rate of 47 %). This work provides a feasible route for the fabrication of applicable SiO-based anode materials.

Entropy enhancement drived high initial Coulombic efficiency and capacity integrated SnS2 nanosheets for lithium-ion batteries

Layer SnS2 has been garnered significant attention for next-generation lithium-ion batteries (LIBs), due to its abundant resources and high theoretical capacity. However, the low initial Coulombic efficiency, large volume expansion and structural degradation have significantly hindered its application in LIBs. Herein, the layer Sn0.7(MoFeCoNiV)0.3S2 nanosheets (HE3-SnS2) grown on the conductive substrate carbon cloth (CC) is synthesized by one-step hydrothermal method. Multiple elements doping strategy not only increases the conformational entropy which will improve the structural stability of during cycling, but also enlarges the interlayer spacing which benefits for lithium-ion transfer. As a result, the additive-free integrated CC@HE3-SnS2 electrode achieves a high reversible specific capacity of 1204.9 mAh g−1 with a high initial Coulombic efficiency of 94.7 % at 1C, and maintains 1011.4 mAh g−1 after 100 cycles. Specifically, the CC@HE3-SnS2 anode exhibits excellent rate capability of 670.8 mAh g−1 at 10C. Moreover, the full cell based on CC@HE3-SnS2 anode and commercial LiCoO2 cathode displays a stable capacity retention of 862.7 mAh g−1 after 100 cycles at 1C. The entropy-stabilized SnS2-based anode with high initial Coulombic efficiency and rate capability has a competitive candidate for LIBs.

Boosting the Sodium‐Ion Storage Performance of Prussian Blue Analogs by Crystalline Regulation

AbstractIn the development of practical sodium‐ion batteries, electrochemical performance and cost efficiency of the electrode materials are vital considerations. Prussian blue analogs (PBAs) have emerged as promising cathode materials due to their affordability, high theoretical capacity, and cycling stability. However, low crystallinity can negatively impact their performance. This study introduces a straightforward “chelating agent‐assisted” method for producing highly crystalline PBAs. The resulting cathode boasts excellent characteristics, including a high capacity of 150 mAh g−1, an initial Coulombic efficiency of 87.2 %, a long cycling lifespan of 1000 cycles, and superior rate performance. Furthermore, the study shows that the low structure distortion and high sodium diffusion coefficient can be attributed to the suppression of structural defects, as evidenced by in situ synchrotron powder diffraction. We believe these findings have the potential to enable the widespread use of PBAs in sodium‐ion batteries for an affordable and large‐scale energy storage system.

Relationship between Silicon Percentage in Graphite Anode to Achieve High-Energy-Density Lithium-Ion Batteries.

High-weight-percentage silicon (Si) in graphite (Gr) anodes face commercialization hurdles due to fundamental and interrelated challenges. Nevertheless, using the existing manufacturing line, the optimized Si/Gr ratio is the most efficient and valuable way to fabricate high-energy-density lithium-ion batteries (LIBs). Still, literature has not thoroughly examined the Si/Gr ratio. This study addresses this critical gap by systematically evaluating Si content (5-20 wt %) in commercial graphite. The goal is to optimize the Si/Gr ratio for exceptional specific capacity while mitigating inherent Si limitations like cyclic stability and first-cycle irreversible capacity loss. This work employs a multidirectional approach, including in situ electrochemical impedance spectroscopy for interface analysis, rate capability assessment (up to 3 C-rate), Li diffusion coefficient measurement, and thorough cyclic stability evaluation. Increasing the silicon (Si) weight percent from 10% to 15% in the Si15Gr75 composite anode resulted in significant improvements in the first lithiation and delithiation capacities by approximately 16.8% and 16.0%, respectively. The Si15Gr75 cell delivered a high initial Coulombic efficiency of roughly 82.9%, nearly equivalent to a pure graphite anode. Furthermore, the Si15Gr75 Li cell exhibited excellent cyclic stability at a current rate of 0.5 C, retaining about 60% of its capacity after 215 cycles. Additionally, full-cell testing against a commercial NMC622 cathode showcases excellent performance across various current rates (0.1-0.5 C). This study paves the way for the development of high-energy-density LIBs by providing valuable insights into the optimization of Si/Gr composite anodes for commercial viability.