Ultrasonic Influence Research Articles

Analysis of ultrasonic device influence on the ultrasonic thickness measurement of the steel grade

ABSTRACT Ultrasonic thickness measurement depends on the capability of the equipment and its operating characteristics, as well as on the auxiliary means used to adjust the system and analyse the obtained results. The characteristics of the ultrasonic device commonly used as a flaw detector are crucial for achieving accurate and precise results and are very important for the reliability of the results obtained in the measurement process, especially in production systems. This article aims to determine the quantitative variations in thickness caused by influencing parameters of the ultrasonic device and chosen ultrasonic probe, their quantification of interactions, and the significance of their influence on the accuracy and precision of the results. In the experimental part of the research, a factorial plan of the experiment was carried out to determine the influence of the ultrasonic device and the type of ultrasonic probe on the variability of the results of the ultrasonic thickness measurement. The parameters of the ultrasonic device and probes were analysed, and the experimental plan for developing the regression model was elaborated. The response surface methodology was applied, and the in-service measurement process was simulated using Monte Carlo simulation.

Simulation and experimental thermal analysis of ultrasonic vibration-assisted high-efficiency deep grinding of γ-TiAl blade tenon

Gamma titanium-aluminum intermetallic compounds (γ-TiAl) have attracted considerable attention in the aerospace industry because of their outstanding thermal stability and broad range of properties. To analyze the grinding temperature during high-efficiency deep grinding (HEDG) and ultrasonic vibration-assisted high-efficiency deep grinding (UVHEDG) of γ-TiAl materials, both an analytical thermal model and a finite element simulation model were developed. Subsequent comparison trials between HEDG and UVHEDG were conducted to validate the accuracy of the simulation. The results show that the final prediction error can be effectively maintained within 15 %, and the temperature measurement curve fits well when an ultrasonic heat influence factor is incorporated into the 3D finite element model. The introduction of ultrasonic vibrations into the HEDG reduced the maximum grinding temperature by 39.1 %, effectively preventing grinding burns. The highest temperature consistently occurred in the top zone of the blade tenon tooth due to different heat conduction paths caused by the complex profile. This led to a 32.4 % and 31.9 % reduction in the grinding temperature in the bottom zone under HEDG and UVHEDG, respectively. The surface roughness of the machined blade tenon tooth reached 0.664 μm at the top and 0.721 μm at the bottom under UVHEDG, whereas it was 0.735 μm and 0.843 μm under HEDG.

Optimization of Ultrasonication for Chlorella sp. Growth: Impacts on Biomass Productivity and Nutrient Utilization

Aims: This study aimed to investigate the effect of ultrasonic treatment of different durations on Chlorella sp. culture to analyze biomass concentration, biomass productivity and chlorophyll and macronutrients, such as nitrate and phosphate, which were added to the Chlorella sp. culture. Study Design: This investigation sought to optimize the duration of exposure of live microalgal culture to ultrasonic treatment to estimate economically significant biomass and pigments. Microalgal biomass has potential applications in biofuels, pharmaceuticals, and nutraceuticals, and is highly sought after by industry. Consequently, it is imperative to optimize this process for large-scale production. Chlorophyll pigment is not only crucial in the photosynthesis process but also serves as a high-value component in the food, cosmetic, and health industries. Furthermore, utilizing the optimized duration of ultrasonication treatment, residual nitrate and phosphate in the medium were analyzed, providing key insights into the nutrient consumption of Chlorella sp. under ultrasonication stress. Place and Duration of Study: The present investigation was conducted over 36 days to estimate the effect of ultrasonication on biomass, chlorophyll, nitrate and phosphorus concentration in Chlorella culture at the laboratory of Synthetic Ecology and Environment Biotechnology, Department of Environmental Science, School of Earth Sciences, Central University of Rajasthan, Bandarsindri, Ajmer. Methodology: In this study, the effects of ultrasonication on biomass and chlorophyll content were evaluated by treating Chlorella sp. cultures for 5, 10, and 15 min in addition to an untreated control group. Based on these results, an optimized ultrasonication duration of 5 min was selected for further analysis. During this phase, the nitrate and phosphorus contents in the culture medium were measured to investigate the influence of ultrasonication on these nutrient levels. All treatments were conducted in triplicate to ensure reproducibility of the results, with the mean and standard deviation calculated as measures of statistical reliability. The use of mean and standard deviation in triplicate tests ensure that the results are consistent and reproducible, hence providing a measure of statistical dependability. Results: The biomass concentration and biomass productivity concentration increased from 29.9 ± 0.00240 mg/L (control) to 66.8 ± 0.01485 mg/L, 1.275 ± 0.5033 (control) to 3.71 ± 0.4163 mg/L/day respectively. The highest total chlorophyll concentration was observed in the exponential phase (9 days of culture) which was 3.7772 ± 0.0500. There was a decrease in the concentrations of nitrate and phosphate throughout the culture period, with a total nitrate consumption of 38.5% and total phosphate consumption of 24%. Conclusion: Chlorophyll and biomass concentrations were maximized after 5 min of ultrasonic treatment, but declined with longer exposure. Nutrient analysis revealed a significant decrease in nitrate and phosphate concentrations over time, consistent with nutrient uptake by the growing cells and the subsequent accumulation of metabolites.

Ultrasound-Assisted Solid-Phase Affibody Synthesis Using ZEGFR:1907 as an Example-Superior to the Conventional Protocol?

Affibody molecules represent a class of highly specific binders of particular interest for the development of highly affine target-specific radiopharmaceuticals. Their chemical synthesis is, however, intricate due to their considerable length of 58 amino acids; thus, approaches to optimize their preparation are constantly being sought. As ultrasound assistance has recently been shown to increase the efficiency of amino acid conjugation during solid-phase peptide synthesis (SPPS), the influence of ultrasonication on the outcome of the SPPS-based preparation of the EGFR-specific affibody ZEGFR:1907 was compared to a common protocol relying on mechanical shaking. After the identification of a suitable solid support for the study, the execution of the systematic comparison of both approaches showed that conventional and ultrasound-assisted syntheses yielded equivalent results with analogous composition of the raw products. Further, both approaches produced the affibody in good isolated yields of >20% when applying the same optimal reagent excesses and coupling times for the conjugation of each amino acid. This indicates that, under optimal reaction conditions, the choice of solid support used has a much stronger influence on the outcome of the preparation of ZEGFR:1907 than the application of ultrasound, which did not further improve the synthesis results. Therefore, for the chemical synthesis of affibodies, great attention should be paid to the choice of a suitable solid support, enabling this highly interesting class of biomolecules to be obtained in good yields and to bring them more into the focus of radiopharmaceutical research.

Increasing the efficiency of coagulation in resonant gaps due to acoustic flow formation

Relevance. The urgent need to eliminate environmental pollution from industrial emissions of various solid particles. At the same time, maximum attention is paid to cleaning exhaust gases from particles of 2.5 microns in size or less. One of the most promising ways to increase the efficiency of existing gas purification equipment in capturing such particles is their coagulation by exposing the gas flow to high-intensity acoustic vibrations of ultrasonic frequency. However, at low concentrations, even at the maximum permissible sound pressure level, the coagulation efficiency of particles smaller than 2.5 microns is insufficient to increase the recovery rate of gas cleaning equipment. Therefore, there is an urgent need to find new ways to further improve the efficiency of ultrasonic coagulation of particles smaller than 2.5 μm. Aim. To determine the conditions for the formation of vortex flows in ultrasonic fields with the maximum ultrasonic influence in terms of sound pressure level. Conducting comparative studies of the coagulation of particles with a size of 2.5 microns with and without vortex flows. This will make it possible to determine the real values of increasing the efficiency of ultrasonic coagulation during turbulization of a gas-dispersed flow by acoustic flows in comparison with coagulation in a uniform ultrasonic field and without it. Objects. Coagulation of particles under the influence of homogeneous and inhomogeneous ultrasonic fields. Methods. Computer modeling of the formed ultrasonic field by the finite element method using harmonic acoustic analysis. The paper considers the experimental method for studying the process of combining particles under the influence of ultrasonic vibrations. To determine the characteristics of an aerosol during experimental studies, a TIPAS-1 meter based on the small-angle scattering method and the spectral transparency method was used. Results. The paper introduces the results of studies of coagulation of particles with a size of 2.5 microns or less in an ultrasonic field formed in resonant gaps by oscillating disk emitters. The authors proposed to increase the efficiency of coagulation in resonant gaps through the use of ultrasonic disk emitters capable of forming alternating zones of maximum and minimum amplitude oscillations in the resonant gaps. The creation of such zones ensured the formation of vortex-type acoustic flows capable of moving particles within the nodal regions of a standing wave and between them. The involvement of small particles in the formed flows made it possible to increase the probability of their collision. It was established that more effective ultrasonic coagulation provides an increase in the degree of inertial capture for particles of 2.5 microns in size by 6% – from 89 to 95%, for particles of 1.5 microns in size by 7% – from 85 to 92%, and for particles of 0.5 microns by 9% – from 76 to 85%.

Surface quality enhancement in ultrasonic vibration-assisted electrochemical machining

The aviation industry's evolution has introduced electrochemical machining (ECM) as a promising non-traditional technology for aero-engine blades. However, the surface quality of challenging-to-cut materials is compromised due to insoluble electrolytic products on the machined surface. To enhance ECM's surface quality, ultrasonic-assisted ECM (UA-ECM) was introduced for effective electrolytic product removal. This study conducted numerical simulations involving coupled flow field and cavitation models. It also performed observation experiments and a series of UA-ECM trials with varying inlet pressures (0.1 MPa, 0.2 MPa, 0.3 MPa, 0.4 MPa, and 0.5 MPa), vibration amplitudes (21 µm, 17 µm, 13 µm, 8 µm, 4 µm, and 0 µm), and current densities (31.9 A/cm2, 42.1 A/cm2, 61.1 A/cm2, 76 A/cm2, and 100.9 A/cm2). These aimed to elucidate the mechanism of tool ultrasonic vibration's influence on surface quality and corroborate the simulation findings. Notably, under conditions of low inlet pressure (0.1 MPa), high vibration amplitude (21 µm), and high current density (100.9 A/cm2), complete removal of electrolytic products, inhibition of pitting defects, and attainment of a mirror surface with a surface roughness of Ra = 0.14 µm were achieved, with no change in hardness. This clearly demonstrates that the surface quality of ECM on complex surfaces can be significantly enhanced by ultrasonic assistance.

Influence of Ultrasonication and UV-C Processing on the Functional Characteristics and Anticarcinogenic Activity of Blackthorn Vinegar.

In recent years, consumer trends have been changing toward fresh food products such as fruit juice, vinegar, etc. that are a good source of bioactive components, high nutritional characteristics, and beneficial microorganisms. Blackthorn (Prunus spinosa L.) vinegar (BV) is one of these nutritious foods. The study aims to examine the efficacy of ultraviolet-C (UV-C) light applied by a modified reactor and ultrasonication on bioactive compounds (total phenolic, total flavonoid, ascorbic acid content, and antioxidant activity) of traditionally produced BV. Furthermore, the volatile organic compound (VOC) profile, hydroxymethylfurfural (HMF) content, cytotoxicity properties, and color were assessed. UV-C light and ultrasonication processes enriched most bioactive components, but these methods did not significantly improve ascorbic acid (p > 0.05) compared to pasteurization. Twenty-seven volatile compounds were analyzed in order to determine the VOC profile. As a result, thermal and nonthermal methods were found to affect the profile significantly (p < 0.05). No significant differences were detected in total soluble solids (4.70-4.77), titratable acidity (3.81-3.87), and pH (3.39-3.41) values. The anticarcinogenic activities of UV-C-treated BVs were more significant than others. Nonthermal treatments were generally better than pasteurization in maintaining and enriching the quality of BV. In this study, UV-C light and ultrasonication technology can be used as an alternative to traditional thermal techniques to improve the quality of BV.

Ultrasonic Influence on Macrostructure and Mechanical Properties of Friction Stir Welded Joints of Al/Mg Sheets with 2 mm Thickness.

Friction stir welding (FSW) and ultrasonic vibration enhanced FSW (UVeFSW) experiments were conducted by using 6061-T6 Al alloy and AZ31B-H24 Mg alloy sheets of thickness 2 mm. The suitable process parameters windows were obtained for the butt joining of Al/Mg sheets. The effect of ultrasonic vibration on the macrostructure and mechanical properties of the dissimilar joints was studied. The results showed that the width of the weld nugget zone (WNZ) was enlarged to some extent and the hardness distribution in WNZ was more uniform in UVeFSW. In addition, the application of ultrasonic vibration effectively promoted the interpenetration degree of dissimilar materials in the WNZ so that the mechanical interlocking on the bonding interface of dissimilar Al/Mg materials was enhanced. The facture positions were changed from the bonding interface in FSW to the boundary between WNZ and the thermo-mechanical affected zone, and the ductile fracture zone was expanded. The highest ultimate tensile strength was 205 MPa at the process parameters set of 1200 rpm-50 mm/min in UVeFSW in this experiment. The average ultimate tensile strength of FSW/UVeFSW joints was 172.3 MPa and 184.4 MPa, respectively, and the average ultimate tensile strength was increased by 7.02% with the introduction of ultrasonic vibration.

Study of ultrasonic influence on heat transfer and resistance performance of round tube with twisted belt

Abstract In this study, ultrasonic technology is combined with twisted belts to explore the comprehensive performance, and this study also investigated the effect of different Reynolds numbers, ultrasonic frequencies, and number of transducers on the performance of circular and twisted band tubes. It was found that ultrasonic waves applied on the tube plate enhanced the heat transfer performance of the heat exchanger tubes, reduced the flow resistance, and improved the overall performance, and the lower the ultrasonic frequency, the better the heat transfer and resistance reduction ability, and at the experimental condition frequency of 21 kHz, the maximum increase of Nu is 19.06%. With the increase of Reynolds number, the better the ultrasonic enhancement heat transfer performance, but the worse the resistance reduction performance. For different heat exchanger tube structures, the synergistic enhanced heat transfer effect of ultrasonic waves with the twisted belt is better than round tubes, and the synergistic drag reduction effect with the round tube is better than the twisted tape round tube. When the installed ultrasonic transducers are two, the heat transfer performance of the heat exchanger tube is the best, and the maximum increase in the value of Nu was 28.06%.

Influence of Heat Moisture, Ultrasonication, and Gamma Irradiation on Pasting, Thermal, Morphological, and Physicochemical Properties of Indian Teff (Eragrostis tef) Starch

AbstractThe present work is conducted to study the effect of heat‐moisture treatment (HMT), ultrasonication (US), and gamma‐irradiation (GI) on various properties of teff starch. Starch is subjected to HMT at 28% moisture level, US at a frequency of 20 kHz for 30 and 60 min, and GI at 5 and 10 kGy. US has an increased swelling power (8.22–9.39 g g−1) and solubility (9.5–10.5%). Water binding and Oil binding capacity are improved in modified starches than native. The highest amylose content (24.94–25.24%) is observed in US than native (20.82%). Thermal characteristics show an increment in the modified teff starches with enthalpies varied from 2.30 to 3.81 J g−1. Significant differences in starch gel textural properties are identified. Similar outcomes for native and modified findings are seen in Fourier transform infrared spectroscopy spectra. X‐ray diffraction shows a similar X‐ray pattern with crystallinity decreases for HMT (28.07%) and gamma irradiated starches (30.21%) and increases for ultrasonicated samples (32.23%). The morphological changes in teff starch are observed after physical modification. All in all, significant improvements have been reported in modified teff starch, which not only increases its industrial application but also improves the utilization of teff grain globally.

A method of spraying based on hydrodynamic and ultrasonic influence on the sprayed liquid

The article is devoted to the development of a sprayer based on the method of simultaneous hydrodynamic and ultrasonic influence on the flow of sprayed liquid. The proposed spraying method makes it possible to increase spraying productivity while reducing the size of aerosol droplets. By establishing optimal conditions, with a nozzle diameter of 0.7 mm, an ultrasonic tool diameter of 8 mm and an excess pressure of the sprayed liquid of 0.7 MPa, the atomizer provides a productivity of 9 ml/s and forms an aerosol with droplet sizes D32 = 40 μm. This is primarily due to the establishment of the optimal operating mode and conditions in the cavitation zone, which make it possible to ensure the highest quantitative concentration of cavitation bubbles.

Influence of ultrasonic vibrations on the formation of a weld seam

The methods of ultrasonic influence on the formation of welds are analyzed. The processes occurring in a weld as a result of ultrasonic vibrations are studied. Positive factors of ultrasonic influence are established that improve the quality of welded joints. Keywords:welding, weld seam, ultrasound, vibrations, structure, properties, quality sergey-lefmo@yandex.ru

Ultrasonic treatment for waste-water cleaning

Purification of liquids from undesirable admixtures and malignant bacteria is one of the most important problems of the mankind. It is especially sharply appeared at the cleaning of sewage. At present in the most part of the world (in densely populated territories) there is a lack of pure fresh water. Industrial and domestic waste waters negatively influence on the ecological situation in stretches of fresh water. It is evident, that it is caused by the large quantity of insufficiently cleaned sewage, which constantly comes to rivers and ponds in the connection with functioning of the industrial enterprises and households. The presence of admixtures and malignant bacteria in different liquid food (beverages, acetic seasonings) decreases their consumer properties and can be harmful for people health. So there is no doubt of the development new methods of liquid purification. The article is devoted to the analysis of the problem of purification of domestic and industrial waters from pathogenic microorganisms, undesirable admixtures and malignant bacterium. It is considered existing industrial solutions and their disadvantages. The theoretical research of optimum ultrasonic influence modes providing maximum diffusion coefficient was performed and example of US apparatus was presented.

Optimizing lemongrass essential oil extraction using microwave technology: exploring the influence of sparger, tri-spiral condenser, and ultrasonication

Optimizing lemongrass essential oil extraction using microwave technology: exploring the influence of sparger, tri-spiral condenser, and ultrasonication

Increasing the efficiency of drying cellulose by ultrasonic influence

Relevance. Significant part of renewable and fossil energy resources is spent to generate heat and electricity needed to implement drying. At the same time, cellulose drying, due to the large-tonnage production, is one of the significant consumers of energy resources. One of the ways to reduce energy costs of drying is ultrasonic vibrations impact. There are practically no studies on ultrasonic exposure during cellulose drying. Therefore, it is necessary to consider possible options for non-contact ultrasonic treatment during convective drying of wood cellulose. Main aim. To identify the most rational options for placing the material to be dried, taking into account the direction of exposure to ultrasonic vibrations and the flow of warm air relative to the layers of the material to be dried at different temperatures. Objects. Non-contact ultrasonic action on wood cellulose. Methods. Mathematical modeling based on the finite element method was used to determine the distribution of oscillation amplitudes of a disk radiator. In the experimental part of the research, a material moisture content was determined by the weight method using verified technical means. Results. When ultrasonic vibrations have parallel direction relative to cellulose thin layers, a 2.5-fold reduction in drying time was shown at a sound pressure level of 162 ±3 dB and a drying agent temperature of 60 °C. The authors have found that temperature decrease of a drying agent makes it possible to increase the relative efficiency of ultrasonic treatment. An assessment of energy efficiency showed that the use of ultrasonic exposure leads to a 2.3-fold decrease in the energy spent on drying compared to only convective drying, all other things being equal. The conducted studies confirmed the effectiveness of the ultrasonic drying method for industrial use and made it possible to recommend options for the most rational placement of the material to be dried when designing the structures of drying chambers.

Impact of ultrasound treatment on the physicochemical and rheological properties of acid hydrolyzed sorghum starch

The present study aimed to evaluate the influence of ultrasonication on the physicochemical properties of native and acid-hydrolyzed white sorghum starch. Sorghum starch exhibited improved freeze-thaw stability, solubility, swelling power, and paste clarity after mild sonication. Starches sonicated at 30 % amplitude for 10 and 20 min increased the peak viscosity to 249 and 240 BU, gel firmness to 140.23 and 131.62 (g), ΔH to 13.4 and 13.1 (J/g), crystallinity to 29.51 and 29.10 (%), double helix content to 1.11 and 1.07 and degree of ordered structures to 1.16 and 1.09. The sonicated dual-treated samples (sonicated-acid hydrolyzed) exhibited reduced swelling power, peak viscosity, gelatinization temperatures and gel firmness. In contrast, the solubility, paste clarity, ΔH, percentage of crystallinity, double helix content and degree of ordered structures improved. Ultrasonic treatment made cracks and holes in the granule surface, whereas dual-treated starches were more porous and rougher, with deep depressions. All sorghum starches displayed shear-thinning behavior (n < 1). The pseudoplastic behavior and consistency indices of the starch paste decreased with increasing sonication time and amplitude. The G' was always higher than G" and tanδ was <1 for all samples, indicating a more solid/elastic behavior. The increased sonication time and amplitude, as well as the dual-treatment, caused the gel to become more susceptible to shear forces, which resulted in a decrease in G' and G" and an increase in tanδ.

Enhancing starch nanocrystal production and evaluating their efficacy as fat replacers in ice cream: Investigating the influence of high pressure and ultrasonication

A preparation method involving the combination of high-pressure homogenization and ultrasound (HPH-US) techniques was employed to produce starch nanocrystals (NCs) from three botanical starch sources: chestnut, corn starch, and potato starch. The optimal conditions, determined using response surface methodology, consisted of a homogenization pressure of 60 MPa and ultrasound at 280 W for 30 min. The utilization of dynamic light scattering (DLS) and transmission electron microscopy (TEM) unveiled that the resulting starch particles exhibited nanometric dimensions ranging from 135.36 to 203.47 nm. The mechanical forces generated by the HPH-US treatment significantly enhanced the physicochemical properties of the starch NCs, leading to a partial disruption of the crystalline structure. Moreover, the potential application of the synthesized starch NCs as fat replacers (FRs) was investigated. As the degree of substitution increased, notable improvements were observed in the hardness and viscosity of ice cream, accompanied by a reduction in the melting rate. The overall sensory evaluation indicated that corn starch NCs held substantial promise as a viable alternative FR for enhancing the quality of ice cream.

Assessment of ultrasonic influence on titanium tanning leather stability

Assessment of ultrasonic influence on titanium tanning leather stability

Assessment of ultrasonic influence on titanium tanning leather stability

Ultrasound effects on titanium tanning of leather were studied. 30 kHz and 60 kHz ultrasound were applied to cattle skins during titanium tanning. The study included five different treatment conditions, examining effects such as leather shrinkage temperature (Ts), titanium content, and distribution. Heat loading was controlled. Results indicated that 30 kHz ultrasound improved titanium agent penetration and increased shrinkage temperature, while 60 kHz produced minimal improvements. A maximum shrinkage temperature of 107.9 oC was achieved using 30 kHz ultrasound pretreatment of tanning liquor, followed by 30 kHz ultrasound in the tanning mixture in a salt-free medium. Ultrasound was found to enhance titanium tanning and create superior mineral-tanned leather.

Efficient dewatering of unclassified tailings with flocculant: role of ultrasound.

Flocculants play an important role in the solid-liquid separation of tailings slurry, and its dosage directly impacts on the dewatering efficiency of tailings. Herein, the influence of ultrasonication on flocculant dosage in dehydration process of unclassified tailings was studied. The effects of flocculant dosage on initial settling rate (ISR), underflow concentration, and effective settling time in the process were investigated in detail. The directivity characteristics of ultrasound transducers with different frequencies in unclassified tailings slurry was simulated by MATLAB. The morphologies of underflow tailings at different flocculant dosages were detected by environmental scanning electron microscope (E-SEM). The relationship between flocculant dosage and fractal dimension (DF) was quantitatively analyzed based on fractal theory. The influence mechanism of flocculant on the settling and thickening of unclassified tailings was revealed. The results show that the optimum flocculant dosage for the ultrasonically treated tailings slurry is 40g/t, at which the ISR reach a maximum value of 0.262cm/min and the final underflow concentration (FUC) reach a maximum value in 60min. Compared with settling without ultrasonication, the optimum flocculant dosage is reduced by 10g/t, the ISR increases by 10.45%, the effective settling time is reduced by 50min, and the FUC increases by 1.65%. The fractal dimension of underflow tailings first increases and then decreases with the increase in flocculant dosage, the relationship of which is in accordance with Lorentz model.