In the present investigation, an AlCoCrFeNiCuSn high entropy alloy (HEA) reinforced (with 2.5, 5, 7.5 weight percentage (wt.%)) AA7050-based metal matrix composite has been developed by utilising the friction-stir processing (FSP) technique. Further, the representative volume element (RVE) based finite element analysis (FEA) model and macro-mechanical static indentation FEA model have been developed to analyze the plastic deformation of developed composite material under constrained confined deformation conditions at a load range of 4.90 to 49.03 kN. The microstructural investigation confirms the fair distribution of AlCoCrFeNiCuSn HEA particles in the AA7050 matrix. The micro-mechanical RVE-based FEA model and macro-mechanical static indentation FEA model were successfully validated with experimental and analytical models (ECM and FPM) with less than 5% percentage difference. The yield strength of matrix material was increased with 6.51%, 10.47%, and 15.19% by increasing the AlCoCrFeNiCuSn HEA reinforcement particle with 2.5wt.%, 5wt.%, and 7.5wt.% respectively. Further, the tensile strength of matrix material was increased with 1.88%, 3.93%, and 10.49% by increasing the AlCoCrFeNiCuSn HEA reinforcement particle with 2.5wt.%, 5wt.%, and 7.5wt.% respectively. Additionally, Composition 1 (AA7050/2.5wt.% AlCoCrFeNiCuSn HEA), composition 2 (AA7050/5wt.% AlCoCrFeNiCuSn HEA) and composition 3 (AA7050/7.5wt.% AlCoCrFeNiCuSn HEA) show 7.39%, 11.91% and 22.16% more Meyer’s hardness than matrix material.
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