The short bloom period of Shorea roxburghii G.Don is a technical challenge in the development of a fast and efficient process for recovering essential oils. This study aimed to optimize the conditions for the isolation of essential oil and the determination of the resulting oil's possible bioactivities for fragrance applications. Solvent-free microwave extraction (SFME) coupled with response surface methodology (RSM) was applied to study essential oil from fresh inflorescences. The microwave power and irradiation time were chosen as crucial independent variables, while essential oil yield was the response variable. The physicochemical, antioxidant, olfactory, cytotoxic, and irritant properties of the resulting oil were evaluated. SFME yielded essential oil with a unique and pleasant scent, similar to that of fresh flowers. Increased microwave power and irradiation time increased the oil yield. The proportions of oxygenated compounds with high antioxidant properties were notably higher after SFME than after hydrodistillation. The optimal conditions for maximizing the oil yield were 800 W and 35 min. Among 51 volatile substances, germacrene B, kaur-16-ene, β-caryophyllene, and (E)-linalool oxide (furanoid) were the oil's main components. Low toxicity to primary human dermal fibroblast cells was defined at an oil concentration < 50 μg/mL. Moreover, the application of the extracted volatile oil to hen’s egg-chorioallantoic membrane resulted in a low degree of irritation. This research establishes optimal extraction conditions for the isolation of essential oil with potential for fragrance applications.
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