Increase In Modulus Research Articles

Analysis of Accelerated Weathering Effect on Polyethylene With Varied Parameters Using a Combination of Analytical Techniques

AbstractPlastics make up a great portion of solid waste that constitutes an emerging threat to the natural environment. Among plastics, polyethylene is the most widely used in the world. In this research, polyethylene materials with different densities designed for packaging applications are the subject of a degradation study. The materials were exposed to simulated solar exposure and were characterized by a combination of analytical techniques to compare both chemical and physical changes, including attenuated total reflection‐Fourier transform infrared spectroscopy (ATR‐FTIR), water contact angle measurements, Raman spectroscopy, grazing incidence X‐ray Diffraction (GIXRD) and nanoindentation tests. The experimental data were systematically analyzed using statistic methods. It was found that the extent of the increase of polar groups, hydrophilicity, crystallinity, and elastic modulus depends on both the density of polyethylene and the duration of UV aging. These changes result from photooxidation and the subsequent structure reorganization occurring in amorphous chains. The implementation of various analytical techniques and statistical analysis provides a holistic understanding of polyethylene degradation behaviors. The knowledge of increased hydrophilicity/polarity in polyethylene is crucial for understanding the fate of plastics in the environment because such polyethylene changes also facilitate the environmental biodegradation on initially non‐polar polyethylene.

Mechanical and Dimensional Stability of Gelatin-Based Hydrogels Through 3D Printing-Facilitated Confined Space Assembly.

Hydrogels have emerged as promising biomaterials for tissue regeneration; yet, their inherent swelling can cause deformation and reduced mechanical properties, posing challenges for practical applications in biomedical engineering. Traditional methods to reduce hydrogel swelling often involve complex synthesis procedures with limited flexibility. Inspired by nature's efficient designs, we present here the approach to improve hydrogel performance using 3D printing-assisted microstructure engineering. By utilizing polymerization-induced phase separation of hydrogel from copolymerization of gelatin methacrylate and hydroxyethyl methacrylate (poly(GelMA-co-HEMA)) in the confined space during vat photopolymerization (VPP) 3D printing, we replicate the cuttlebone-like microstructure of hydrogels with enhanced mechanical properties and swelling resistance. We demonstrate here a 4-fold increase in elastic modulus compared to bulk polymerization of poly(GelMA-co-HEMA), together with improved mechanical and dimensional stability. This method offers promising opportunities for practical biomedical and tissue engineering applications, overcoming previous limitations in the design and performance.

Investigation of the Influence of Different Filler Contents of Wine Pomace in PBS on Fracture Mechanics Properties

Biobased polybutylene succinate (PBS) represents a promising alternative to petrochemical-based polymers. The use of this biopolymeris limited in many areas by its low resilience against environmental influences. With the help of bio-based stabilizers the thermo-oxidative degradation process can be slowed down. Suitable stabilizing additives are natural antioxidants present in plant extracts with a high flavonoid content, which can be found in grapes, wine and wine by-products. PBS was modified with two different bio-stabilizers based on wine grape pomace. The highest filler content tested was 20 wt.-%. In addition to improving stability, the additives also impact the polymer’s mechanics. The influence of these functional fillers on the fracture mechanical properties was examined in a quasi-static test. The crack growth was recorded using integrated video monitoring. Based on the results, the corresponding crack resistance curve and tearing modulus were determined depending on filler type and content. Additional optical analysis was used to correlate fracture mechanics and structure. The two bio-stabilizers based on red (RWP) and white wine pomace (WWP) differs distinctly in terms of their influence on fracture mechanical properties. The Influence of RWPon the fracture toughness is significantly higher than that of WWP. Especially at lower filler contents with RWP, there is a strong increase in the fracture mechanics parameter tearing modulus (TJ) and an increase in the slope of the R-curve. With 5 wt.% RWP DOM the TJ is 13.64 x 102, whereas with WWP Silv a value of only 6.39 x 102 can be achieved. This difference is also reflected in the increase in the R-curves. With 5 wt.% a slope of the fitted R-curve of 265.59 (RWP DOM) and 121.02 (WWP Silv) could be determined with the first derivative. In the optical analysis it was noticeable that the RWP particles were more homogeneously dispersed in the matrix while the WWP filler tended to agglomerate. The inhomogeneous distribution and strong agglomeration tendency can be attributed to a higher sugar content of WWP and a higher particle size distribution. The top cut (D97) of WWP Silv is 62.37 ± 0.05 µm and that of RWP DOM is 51.97 ± 0.09 µm.

Comparative Assessment of a Light-Curable Dental Composite Reinforced with Artificial Fibers.

FRCs (Fiber-Reinforced Composites) are materials that are being used increasingly more often in dentistry as an alternative to traditional restorations made of ceramics or metals. The aim of this study was to carry out a comparative analysis of the strength parameters of a light-curable dental composite reinforced with one single band and two single bands of artificial fibers. The specimens for the strength tests were prepared in accordance with the guidelines of the PN-EN ISO 4049:2019-07 international standard. The test material covered specimens of composite reinforced with single (one or two) bands of fibers. The following bands of fibers were used: carbon (WGL), aramid (AMD) and hybrid carbon-aramid (WGL-AMD). The presence of one single band of aramid fibers caused a three-fold increase in deflection, with a simultaneous increase in the Young's modulus of over 140%. The flexural strength of specimens reinforced with one single band of aramid fibers was higher by 280% than that control group specimens (KONT). To summarize the performed tests, the incorporation of carbon, aramid and hybrid carbon-aramid fibers into organic matrix has a significant impact on the values of the mechanical parameters of dental composites. The results indicate that particular attention should be paid to aramid fibers, which have rarely been used in dentistry so far.

Analysis of differential scanning calorimetry data for aged plutonium.

Differential scanning calorimetry data for samples of a 52 year old plutonium alloy with 3.3 at. % Ga that were heated beyond the melting point is analyzed using transition state theory to find activation energies for the δ to ɛ and ɛ to liquid phase transitions. A Bayesian statistical method involving a Gaussian process model is used to find mean values and confidence intervals for the activation energies. The activation energy for the δ to ɛ phase transition increases by 3.3 ± 3.8% per decade, relative to the case when all age related plutonium lattice point defects have been removed through annealing. The corresponding increase in activation energy for the ɛ to liquid transition is shown to be 7.1 ± 1.8% per decade. It is postulated that the change in activation energy with age for both phase transitions is caused, in part, by the accumulation of the same type of lattice point defects associated with the observed increase in elastic bulk modulus over time.

Suppression anti-vibration of ultra-small diameter neutron generators for logging while drilling via potting materials

To enhance the reliability of the logging-while-drilling (LWD) neutron generator in harsh environments, this paper proposes a novel polymer monolithic potting protection scheme that can effectively decrease response of the structure under vibrational excitation by selecting suitable polymer potting material and installation method. This paper systematically evaluates the influence of viscoelastic parameters of the polymer potting material on vibration energy dissipation through theoretical calculations. Additionally, it thoroughly investigates the influence of the coupling between the potting modulus and the installation method on the reliability of the structure through finite element analysis. The results demonstrate that potting material with a shorter high-frequency relaxation time can more effectively absorb vibration energy. As the potting modulus increases, the maximum stress of the neutron tube decreases by 96.4%, 93.7%, and 84.7% under short-span, medium-span, and long-span installation methods, respectively. The maximum strain also decreases by 96.6%, 93.9%, and 86.5% respectively. By using the short-span support and high modulus potting material, the local stress and strain can be minimized. A prototype vibration test verifies the effectiveness of this method in improving the reliability of the neutron generator. This analysis provides a reference and reliability prediction for the design of future LWD neutron generators.

Improved Biocompatibility in Laser-Polished Implants.

This research aims to enhance the surface quality, mechanical properties, and biocompatibility of PEEK (polyether-ether-ketone) biomimetic dental implants through laser polishing. The objective is to improve osseointegration and implant durability by reducing surface roughness, increasing hydrophilicity, and enhancing mechanical strength. The methodology involved fabricating PEEK implants via FDM and applying laser polishing. The significant findings showed a 66.7% reduction in surface roughness, Ra reduced from 2.4 µm to 0.8 µm, and a 25.3% improvement in hydrophilicity, water contact angle decreased from 87° to 65°. Mechanical tests revealed a 6.3% increase in tensile strength (96 MPa to 102 MPa) and a 50% improvement in fatigue resistance (100,000 to 150,000 cycles). The strength analysis result showed a 10% increase in stiffness storage modulus from 1400 MPa to 1500 MPa. Error analysis showed a standard deviation of ±3% across all tests. In conclusion, laser polishing significantly improves the surface, mechanical, and biological performance of PEEK implants, making it a promising approach for advancing biomimetic dental implant technology.

Mechanical properties of shale during pyrolysis: Atomic force microscopy and nano-indentation study

Quantitative characterization of the geo-mechanical properties of shale and organic matter (OM) holds paramount significance in the assessment of shale gas reserves and the design of hydraulic fracturing. However, the mechanical evolution processes during shale hydrocarbon generation and its influencing factors have received limited attention. This study examines the changes in shale mechanical properties during pyrolysis at high temperatures (415–600 °C) and high pressure (50–125 MPa) for mature to over-mature stages. The nanoindentation and in-situ AFM-QNM analysis are utilized to characterize the changes in mechanical properties during evolution. Subsequently, gas adsorption, Fourier Transform infrared spectroscopy (FTIR), and laser Raman spectroscopy (Raman) are used to investigate the factors influencing the mechanical properties of shale and the associated OM, and establish a model for the evolution of the mechanical properties. The results demonstrate that with increasing maturity, the overall Young's modulus of the bulk shale gradually increases from 42.8 GPa to 58.4 GPa for the temperature increment from 415 °C to 600 °C. During the thermal maturation process, the mesopore structure and quartz content of the shale significantly influence its mechanical properties. Young's modulus of OM shows an S-shaped trend, with variations in the micromechanical properties of OM corresponding to stages of hydrocarbon generation. In particular, two peaks of Young's modulus increase are observed during the mature and over-mature stages. In the mature stage, the aromatization of the kerogen leads to substantial detachment of aliphatic side chains and oxygenated functional groups, resulting in a higher degree of aromatization. This reduces the kerogen spacing and consequently increases the Young's modulus. In the over-matured stage, the process of aromatics condensation leads to the orientation and arrangement of aromatic rings, reducing the number of key site vacancies and crystal defects, thereby forming large aromatic clusters and significantly increasing the graphite-like structure. This study will facilitate the analysis of shale matrix deformation mechanisms at the microscale, providing a fundamental theoretical and scientific basis for shale fracturing design, exploration, and development.

Polylactide-Based Polymer Composites with Rice Husk Filler

In this work, composites made of polylactide (PLA) and filled with alkali-pretreated rice husk (RH) were investigated. Composites containing 20, 30, and 40 wt.% of RH were synthesized. It was shown that alkaline treatment, along with the change in crystal lattice, led to an increase in the content of non-crystalline parts and the volume of intercrystalline spaces, and the internal surface of the cellulose fiber increased, which resulted in improved adhesion of the fiber with the matrix. The addition of rice husk to the PLA matrix led to an increase in the flexural modulus, which increased to 2881 MPa for the PLA/RH (80/20 wt.%) and 3034 MPa for the PLA/RH (70/30 wt.%) composites and lowered the peak load stress by approximately 43% for the composite with 20 wt.% RH and 56% for the composite with 30 wt.% RH. The reduction in the degree of PLA crystallinity allows macromolecules to move more freely in amorphous regions, which has a positive effect on increasing the flexibility of materials in general. The optimal formulation is a composite consisting of 30% RH and 70% PLA matrix.

Evaluation of Conductive Porous Biobased Composites with Tunable Mechanical Properties for Potential Biological Applications.

In this work, starch-based porous cryogels with controlled mechanical and electrical properties were prepared for tissue engineering applications. The starch cryogels were formulated using κ-carrageenan, poly(vinyl alcohol) (PVA), and styrylpyridinium-substituted PVA (SbQ) into the composite. A conductive cryogel was polymerized by chemical oxidation of 3,4-ethylenedioxythiophene (EDOT) using iron(III) p-toluenesulfonate as a strategy to control the electrical properties. The physical, thermal, and mechanical properties were evaluated for the obtained composites. Macro- and nanoscale results confirmed the capability of tuning the mechanical properties of the material by the addition of biopolymers in different contents. The presence of κ-carrageenan significantly increased the storage modulus and decreased the damping effect in the formulations. The presence of PVA showed a plasticizing effect in the formulations, confirmed by the buffering effect and an increase in storage modulus. PVA-SBQ improved the mechanical properties by cross-linking. The addition of PEDOT increased the mechanical and electrical properties of the obtained materials.

Energy Dissipation and Toughening of Covalent Networks via a Sacrificial Conformation Approach.

Covalent polymer networks find wide utility in diverse engineering applications owing to their desirable stiffness and resilience. However, the rigid covalent chemical structure between crosslinking points imposes limitations on enhancing their toughness. Although the incorporation of sacrificial chemical bonds has shown promise in improving toughness through energy dissipation, composite networks struggle to maintain both rapid recovery and stiffness. Consequently, a significant challenge persists in achieving a covalent network that combines high strength, stiffness, toughness, and fast recovery performance. To address this challenge, we propose a novel sacrificial structure termed "sacrificial conformation." In this approach, β-cyclodextrin is covalently embedded into the network skeleton as the sacrificial conformation element. Compared to traditional covalent networks (LCN), well-designed cyclodextrin-embedded covalent network (CCN) exhibit a 100-fold increase in Young's modulus and a 60-fold increase in toughness. Importantly, CCN maintains excellent elasticity, ensuring swift recovery after deformation. This sacrificial conformational strategy enables efficient energy dissipation without necessitating the rupture of chemical bonds, thereby overcoming the limitations of traditional approaches. This advancement holds great promise for the design and fabrication of advanced elastomers and hydrogels with superior mechanical properties and dynamic behavior.

Energy Dissipation and Toughening of Covalent Networks via a Sacrificial Conformation Approach

Covalent polymer networks find wide utility in diverse engineering applications owing to their desirable stiffness and resilience. However, the rigid covalent chemical structure between crosslinking points imposes limitations on enhancing their toughness. Although the incorporation of sacrificial chemical bonds has shown promise in improving toughness through energy dissipation, composite networks struggle to maintain both rapid recovery and stiffness. Consequently, a significant challenge persists in achieving a covalent network that combines high strength, stiffness, toughness, and fast recovery performance. To address this challenge, we propose a novel sacrificial structure termed "sacrificial conformation." In this approach, β‐cyclodextrin is covalently embedded into the network skeleton as the sacrificial conformation element. Compared to traditional covalent networks (LCN), well‐designed cyclodextrin‐embedded covalent network (CCN) exhibit a 100‐fold increase in Young's modulus and a 60‐fold increase in toughness. Importantly, CCN maintains excellent elasticity, ensuring swift recovery after deformation. This sacrificial conformational strategy enables efficient energy dissipation without necessitating the rupture of chemical bonds, thereby overcoming the limitations of traditional approaches. This advancement holds great promise for the design and fabrication of advanced elastomers and hydrogels with superior mechanical properties and dynamic behavior.

Microstructure-mechanical property relationships of polymer nanocomposite reinforced with lyophilized montmorillonite/carbon nanotubes hybrid particles

Abstract Introducing multi-walled carbon nanotubes (MWCNT) and montmorillonite (MMT) simultaneously into a polymer can significantly enhance its properties. Meanwhile, choosing the best technique to homogeneously disperse these nanohybrid particles in polymers, without agglomerates, is still a challenge. In this study, a hybrid MMT/MWCNT, prepared by lyophilization process, is introduced in polylactide (PLA). Morphology of the resulting nanocomposites displays synergistic relationships of the MMT/MWCNT, facilitating dispersion in PLA. The analysis of transmission electron microscopy (TEM) specific particle densities of PLA0.5hyb, PLA1.0hyb, and PLA2.0hyb shows values of 77, 64, and 35 µm⁻2, respectively. This suggests that MMT platelets are significantly more exfoliated in PLA0.5hyb compared to the other nanocomposites. It also indicates that filler aggregation increases as the MMT/MWCNT concentration increases. Compared to neat PLA, elastic modulus of nanocomposites increased by up to 46 %, demonstrating the reinforcing effect of MMT/MWCNT hybrid nanofillers. The nanocomposites exhibit viscosity, plasticity and damage phenomena, which are significantly decreased because of the MMT/MWCNT incorporation, compared to neat PLA. Furthermore, the viscoelastic properties, analyzed by dynamic thermal-mechanical analysis, record about 27 % increase in the storage modulus of the nanocomposites compared to PLA, indicating the effectiveness of the hybrid MMT/MWCNT in increasing the resistance of PLA/MMT/MWCNT nanocomposite against thermomechanical aggression.

Prediction of bone ingrowth into a porous novel hip-stem: A finite element analysis integrated with mechanoregulatory algorithm.

Bone ingrowth into a porous implant is necessary for its long-term fixation. Although attempts have been made to quantify the peri-implant bone growth using finite element (FE) analysis integrated with mechanoregulatory algorithms, bone ingrowth into a porous cellular hip stem has scarcely been investigated. Using a three-dimensional (3D) FE model and mechanobiology-based numerical framework, the objective of this study was to predict the spatial distribution of evolutionary bone ingrowth into an uncemented novel porous hip stem proposed earlier by the authors. A CT-based FE macromodel of the implant-bone structure was developed. The bone material properties were assigned based on CT grey value. Peak musculoskeletal loading conditions, corresponding to level walking and stair climbing, were applied. The geometry of the implant-bone macromodel was divided into multiple submodels. A suitable mapping framework was used to transfer maximum nodal displacements from the FE macromodel to the cut boundaries of the FE submodels. CT grey value-based bone materials properties were assigned to the submodels. Thereafter, the submodels were solved and simulations of bone ingrowth were carried out using mechanoregulatory principle. A gradual increase in the average Young's modulus, from 1200 to 1500 MPa, of the bone tissue layer was observed considering all the submodels. The distal submodel exhibited 82% of bone ingrowth, whereas the proximal submodel experienced 65% bone ingrowth. Equilibrium in the bone ingrowth process was achieved in 7 weeks postoperatively, with a notable amount of bone ingrowth that should lead to biological fixation of the novel hip stem.

Surface treatment effects on morphological and property enhancements of poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/Diss fibers (Ampelodesmos mauritanicus) biocomposites

AbstractThe present research investigates the influence of chemical modifications on the surface of Diss fibers (Ampelodesmos mauritanicus) as an effective reinforcing agent for biocomposites based on poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV). The Diss fiber surface underwent three different chemical treatments: alkaline, alkaline/peroxide, and alkaline/silane. Changes in morphology, mechanical properties, thermomechanical behavior, and contact angle measurements of the biocomposite materials were studied according to the following weight ratio PHBV/Diss fibers 80/20. Scanning electron microscopy (SEM) analysis of the fractured surface of the biocomposite samples revealed improved adhesion between Diss fibers and the PHBV matrix after surface modification, compared with the unmodified sample. The study demonstrated that the incorporation of Diss fibers leads to an enhancement in the mechanical performances of PHBV‐based biocomposites. The tensile properties of the modified biocomposites showed a significant increase in Young's modulus compared with the biocomposites with untreated fiber. Similar trends were observed in the data obtained from dynamic mechanical analysis (DMA) and contact angle measurement. Overall, the study highlights the beneficial effects of Diss fibers modification, particularly with the alkali–silane combination, in enhancing the properties of PHBV biocomposites, there by broadening their potential application fields.Highlights The study explores the potential of Diss fibers as an effective reinforcement for PHBV‐based biocomposites. Fully biodegradable biocomposites based on PHBV/Diss fibers are melt‐compounded. Diss fibers are chemically modified by alkaline, alkaline/peroxide, and alkaline/silane. The chemical treatment has considerably enhanced the properties and morphology of the biocomposites, being however much higher for alkaline/silane treatment. The method can be used for specific applications and large‐scale production.

Hydroxyapatite‐spent cathode carbon block modified asphalt and molecular dynamics simulation study

AbstractThe highly toxic substances contained in spent cathode carbon blocks (SCCB) pose a serious threat to human health and the ecological environment, and are difficult to recycle. To address this issue, we utilize H2O2 to oxidize cyanides and grow hydroxyapatite (HAP) on spent cathode carbon blocks to adsorb fluoride ions, achieving controlled removal of cyanides and fluorides. Subsequently, the hydroxyapatite‐spent cathode carbon block composite material (H‐SCCB) is applied to modified asphalt, and simulations of the interaction between hydroxyapatite interfaces and asphalt components are conducted. The results indicate that the total cyanide and fluoride ion concentrations in the experimental wastewater meet the discharge standards for industrial wastewater in China. Hydroxyapatite successfully grows on SCCB, presenting a rich porous structure and significantly increased surface area. Mechanical testing shows that 4% H‐SCCB exhibits optimal performance, with a 23.28% increase in complex modulus (G*) compared to the matrix asphalt. Creep recovery capability (R) increases by 54.32% and 7%, respectively. Additionally, molecular dynamics simulations reveal that the interface adsorption between hydroxyapatite and asphalt binder is primarily influenced by electrostatic forces. Under the influence of hydroxyapatite, the diffusion abilities of asphalt four components are as follows: resin > aromatic > saturate > asphaltene.

Effects of waste wollastonite filler on hot mix asphalt performance

Asphalt pavement plays a critical role in global infrastructure, necessitating substantial annual investments for maintenance and repair. Enhancing asphalt mixture performance is essential for prolonging pavement life and reducing associated costs. This study explores the use of waste wollastonite, a neutral mineral composed of silica and lime, as a filler material in asphalt mixtures. Comprehensive micro-scale performance tests, including Marshall Stability, resistance modulus, indirect tensile strength, and moisture sensitivity, were conducted on samples incorporating waste wollastonite. The findings indicate that replacing lime filler with waste wollastonite significantly improves asphalt performance; specifically, complete substitution resulted in increases in Marshall Stability, Marshall Quotient, and resistance modulus by 30%, 28%, and 26%, respectively. Furthermore, a 70% replacement of lime with waste wollastonite led to a 9% increase in tensile strength ratio while demonstrating a notable reduction in indirect tensile strength compared to control samples. These results suggest that waste wollastonite is a viable and effective filler option for enhancing the durability of asphalt mixtures.

New insights into the effects of silicate modulus, alkali content and modification on multi-properties of recycled brick powder-based geopolymer

Utilizing recycled brick powder (RBP) as a green precursor to prepare alkali-activated RBP-based geopolymer (AABG) not only broadens the existing system of alkali-activated materials but also achieves the high-value and low-carbon utilization of clay brick waste. This paper aims to systematically investigate the influence of silicate modulus and alkali content of the alkali-activator on the multi-properties of AABG, while proposing multi-path modification methods to optimize AABG performance. Substituting an appropriate amount of metakaolin with RBP contributes to optimizing the performance of metakaolin-based geopolymers. However, the micro-macro properties of AABG are significantly inferior to those of metakaolin-based geopolymer. Under the same silicate modulus, the micro-macro properties of AABG first improve and then deteriorate with the increase in alkali content. With the alkali content of 8 %, the AABG owns the best microstructure and macro properties. When the alkali content remains constant, an appropriate increase in the silicate modulus of alkali-activator contributes to the performance enhancement of AABG mortar. The average pore diameter of AABG-1.2M-8%, AABG-1.4M-8%, and AABG-1.4M-4% paste is 69.4 nm, 61.8 nm and 111.9 nm. Overall, the AABG with 1.6M silicate modulus and 8 % alkali content shows good performance. For the multi-path modification methods of AABG, decreasing the w/b ratio of AABG can enhance its compressive strength and permeability resistance. Besides, increasing the curing temperature of AABG can optimize its micro-pore structure and macro-properties, achieving optimal performance at a curing temperature of 80 °C. Finally, mixing Ca(OH)2 into AABG promotes the formation of more C-A-S-H, thereby further enhancing the AABG performance. Optimizing the silicate modulus, alkaline content and modification methods, it is feasible to produce AABG with superior micro-macro properties.

Enhancing mechanical performance of hydroxyapatite-based bone implants via citric acid post-processing in binder jetting additive manufacturing

Binder jetting is a promising technology in the additive manufacturing of bone implants, particularly for printing brittle bioceramics that are susceptible to thermal residual stresses. However, challenges in this field include low strength and undesirable size changes due to post-sintering treatments, as well as the absence of necessary organic matter like Glycosaminoglycans, citric acid, etc. To address these issues, a novel approach was introduced using citric acid (CA) as a post-processing agent to enhance the mechanical performance of green samples and add organic matter, with boric acid (BA) as a control. A hydroxyapatite (HA) based powder mixed with 25 wt.% high-viscosity polyvinyl alcohol (PVA) was prepared and printed using a self-made printer with deionized water as the binder. The post-processing effects were analyzed in terms of mechanical properties and microstructure. The application of 5 wt.% CA solution increased the thickness of the PVA film between HA particles by 320.0%, leading to an increase in compressive strength (7.37 ± 0.28 MPa) and modulus (102.81 ± 6.74 MPa) by 840.7% and 1571.3%, respectively, achieving the mechanical standards for human trabecular bone. This work presents a simple and rapid room-temperature post-processing strategy for enhancing the mechanical properties of bone implants produced by binder jetting additive manufacturing.

A Mesoscale Comparative Analysis of the Elastic Modulus in Rock-Filled Concrete for Structural Applications

Rock-filled concrete (RFC) is an advanced construction material that integrates high-performance self-compacting concrete (HSCC) with large rocks exceeding 300 mm, providing advantages such as reduced hydration heat and increased construction processes. The elastic modulus of RFC is a critical parameter that directly influences its structural performance, making it vital for modern construction applications that require strength and stiffness. However, there is a scientific gap in understanding the effects of rock size, shape, arrangement, and volumetric ratio on this parameter. This study investigates these factors using mesoscale finite element models (FEMs) with spherical and polyhedral rocks. The results reveal that polyhedral rocks increase the elastic modulus compared to spherical rocks, enhancing RFC’s load-bearing capacity. Additionally, a 5% increase in the elastic modulus was observed when the rockfill ratio was increased from 50% to 60%, demonstrating a direct correlation between rock volume and mechanical performance. Furthermore, the elastic modulus rises significantly in the early stages of placement, followed by a gradual increase over time. Optimal rock sizes and a balanced mix of rock shapes allow for improved concrete flow and mechanical properties, making RFC a highly efficient material for construction. These findings offer valuable insights for designers and engineers looking to optimize RFC for structural applications.