Improvement In Tensile Strength Research Articles

Self-Assembly Reinforced Alginate Fibers for Enhanced Strength, Toughness, and Bone Regeneration.

Material reinforcement commonly exists in a contradiction between strength and toughness enhancement. Herein, a reinforced strategy through self-assembly is proposed for alginate fibers. Sodium alginate (SA) microstructures with regulated secondary structures are assembled in acidic and ethanol as reinforcing units for alginate fibers. Acidity increases the flexibility of the helix and contributes to enhanced extendibility. Ethanol is responsible for formation of a stiff β-sheet, which enhances the modulus and strength. The structurally engineered SA assembly exhibits robust mechanical compatibility, and thus reinforced alginate fibers possess an improved tensile strength of 2.1 times, a prolonged elongation of 1.5 times, and an enhanced toughness of 3.0 times compared with SA fibers without reinforcement. The reinforcement through self-assembly provides an understanding of strengthening and toughening mechanism based on secondary structures. Due to a similar modulus with bones, reinforced alginate fibers exhibit good efficacy in accelerating bone regeneration in vivo.

Circularly Polarized Room Temperature Phosphorescence through Twisting-induced Helical Structures from Polyvinyl Alcohol-based Fibers Containing Hydrogen-bonded Dyes.

Room temperature phosphorescence (RTP) materials have garnered significant attention owing to its distinctive optical characteristics and broad range of potential applications. However, the challenge remains in producing RTP materials with more simplicity, versatility, and practicality on a large scale, particularly in achieving chiral signals within a single system. Herein, we show that a straightforward and effective combination of wet spinning and twisting technique enables continuously fabricating RTP fibers with twisting-induced helical chirality. By leveraging the hydrogen bonding interactions between polyvinyl alcohol (PVA) and quinoline derivatives, along with the rigid microenvironment provided by PVA chains, typically, Q-NH2@PVA fiber demonstrates outstanding phosphorescent characteristics with RTP lifetime of 1.08 s and phosphorescence quantum yield of 24.6%, and the improved tensile strength being 1.7 times than pure PVA fiber (172 ± 5.82 vs 100 ± 5.65 MPa). Impressively, the transformation from RTP to circularly polarized room temperature phosphorescence (CP-RTP) is readily achieved by imparting left- or right-hand helical structure through simply twisting, enabling large-scale production of chiral Q-NH2@PVA fiber with dissymmetry factor of 10-2. Besides, an array of displays and encryption patterns are crafted by weaving or seaming to exemplify the promising applications of these PVA-based fibers with outstanding adaptivity in cutting-edge anti-counterfeiting technology.

Circularly Polarized Room Temperature Phosphorescence through Twisting‐induced Helical Structures from Polyvinyl Alcohol‐based Fibers Containing Hydrogen‐bonded Dyes

Room temperature phosphorescence (RTP) materials have garnered significant attention owing to its distinctive optical characteristics and broad range of potential applications. However, the challenge remains in producing RTP materials with more simplicity, versatility, and practicality on a large scale, particularly in achieving chiral signals within a single system. Herein, we show that a straightforward and effective combination of wet spinning and twisting technique enables continuously fabricating RTP fibers with twisting‐induced helical chirality. By leveraging the hydrogen bonding interactions between polyvinyl alcohol (PVA) and quinoline derivatives, along with the rigid microenvironment provided by PVA chains, typically, Q‐NH2@PVA fiber demonstrates outstanding phosphorescent characteristics with RTP lifetime of 1.08 s and phosphorescence quantum yield of 24.6%, and the improved tensile strength being 1.7 times than pure PVA fiber (172 ± 5.82 vs 100 ± 5.65 MPa). Impressively, the transformation from RTP to circularly polarized room temperature phosphorescence (CP‐RTP) is readily achieved by imparting left‐ or right‐hand helical structure through simply twisting, enabling large‐scale production of chiral Q‐NH2@PVA fiber with dissymmetry factor of 10‐2. Besides, an array of displays and encryption patterns are crafted by weaving or seaming to exemplify the promising applications of these PVA‐based fibers with outstanding adaptivity in cutting‐edge anti‐counterfeiting technology.

Minimizing the polymer content of compressed transparent synthetic wood from renewable biomass sources: A comparative life cycle assessment

Transparent wood derived from renewable biomass resources has an enormous potential for utilizing in constructions, electrons devices, energy storage, etc. However, due to its high polymer content, the currently described transparent wood could not be developed in a sustainable manner. Herein, a feasible strategy for synthesizing compressed transparent wood was proposed to minimize the content of polymerized poly(methyl methacrylate) in composites, involving the poly(methyl methacrylate) partial-filling into the delignified wood and densification. This synthesis method prompted a substantial reduction of poly(methyl methacrylate) content (58.8%) in the obtained compressed transparent wood contrasted with the typical transparent wood (91.8% poly(methyl methacrylate) content). Besides, an ideal optical transmittance of 77.9% with 0.4 mm thickness and an optical haze of 49.2% with 0.7 mm thickness at 800 nm wavelength were achieved. Also, the improved tensile strength and flexural strength of compressed transparent wood were up to 85.0 MPa and 145.3 MPa, respectively. Additionally, a comparative life cycle assessment was conducted to assess the environmental impacts. The total environmental impact score was separately reduced by 23%, and 28% compared to the typical transparent wood and poly(methyl methacrylate) polymer, suggesting the feasibility of sustainable manufacture of transparent wood materials by decreasing polymer content. The compressed transparent wood also showed much lower thermal conductivities (0.28–0.31 W/mk) than glass and contributed to offering uniform illumination.

Microstructural evolution effects on the density of carbon nanotube fibers

In this study, we investigate structural change in wet-spun carbon nanotube (CNT) fibers and explore the resulting changes in density and tensile strength. Given the presence of chlorosulfonic acid (CSA) inside the fiber and the evolution of tubular shape, the difference between the experimental density of CNT fibers and the theoretical density of individual CNTs can be reasonably approximated. During the heat treatment of pristine CNT fibers at 1400 °C, the capillary force induced by removal of CSA between or inside CNTs leads to the polygonization of the circumference of individual nanotubes. This morphological transformation results in the improved tensile strength and increased density by enlarging the contact area between CNTs and reducing the occupied volume. The demonstration of correlation between CNT structure and density can offer insights into the manufacturing and applications of high-performance CNT fibers.

An improved tensile strength and failure mode prediction model of FDM 3D printing PLA material: Theoretical and experimental investigations

3D-printed polylactic acid (PLA) is being increasingly used in practical engineering. In the past, a certain number of models were developed to describe the tensile strength of PLA specimens. However, two opposite tensile strength variation trends with raster angle varying were observed in previous experiments, which cannot be reasonably explained by the current tensile strength models. To resolve this issue, an improved tensile strength and failure mode prediction model is proposed based on the assumption of transversely isotropic material. Corresponding experiments of PLA specimens have also been performed to validate the accuracy of the proposed model. It has been demonstrated that this model could accurately predict the tensile strength and failure mode of 3D printing PLA material. In addition, the opposite strength trends mentioned above with raster variation could also be perfectly explained using the improved prediction model.

Effect of Friction Coefficient in Friction Stir Welding of B4C Reinforced AA5083 Metal Matrix Composites and Use of Fuzzy Clustering Technique for Weld Strength Prediction

The friction stir welding (FSW) method was used to weld B4C reinforced AA 5083 metal matrix composites in this study. By coating titanium nitride (TiN), aluminium chromium nitride (AlCrN), and diamond-like carbon (DLC) to a thickness of 4 microns, three FSW tools with square pin profiles were developed and the friction coefficients of 0.69, 0.32, and 0.2 were maintained. At three levels, the process factors such as tool rotating speed, transverse feed, and axial force were examined. For each tool, 15 samples were made using the central composite design. The influence of the friction coefficient on ultimate tensile strength, microstructural features, and tool condition was studied, and the flower pollination algorithm (FPA) technique was used to find the best process parameters for obtaining maximum ultimate tensile strength of FSW joints. The improved tensile strength of FSW joints was verified using a validation test. The coating has a considerable influence on the ultimate tensile strength, microstructure, and tool condition, according to the results of the tool’s friction coefficient. The results on the prediction of strength using the fuzzy clustering technique showed that the technique is effective in predicting the tensile strength values, with the root mean square error (RSME) of TiN, AlCrN, and DLC being 0.0027, 0.0016, and 0.0015, respectively, and the low RSME indicating that the prediction based on the fuzzy subtractive clustering technique is perfect and effective.

Study on preparation and properties of silver alloy for Mongolian medicine acupuncture

The Mongolian medical silver needles often encounter issues of bending, fracturing, and blunting in clinical applications. Similarly, Mongolian warm needles can cause burns on patients due to inaccurate temperature control. In this study, we developed an Ag85Cu15 alloy specifically for acupuncture needles based on material preparation. By incorporating appropriate amounts of Mn and Ti elements, we were able to enhance the mechanical properties and biocompatibility of the acupuncture needles. Compared to commercially available silver needles, this alloy exhibited a significant increase in microhardness up to 210.2 Hv0.2 and an improved tensile strength of 880.2 MPa. Furthermore, we designed a thermoelectric effect-based temperature measurement model for precise control of the warm needle's temperature, enhancing the therapeutic effectiveness of the treatment.

Fabrication and Characterization of a Bioscaffold Using Hydroxyapatite and Unsaturated Polyester Resin.

Outstanding biodegradability and biocompatibility are attributes associated with particular polyester substances that make this group useful in specific biomedical fields. To assess the potential as a biomaterial, a novel composite consisting of hydroxyapatite (HAp) and unsaturated polyester resin (UPR) was developed in this work. Using a hand-lay-up technique, various percentages (50, 40, 30, 20, and 10%) of HAp were reinforced into the UPR matrix to fabricate composite materials out of glass sheets. Prior to processing of the composite samples, hydroxyapatite was chemically synthesized in a wet chemical manner. Using a universal testing machine (UTM), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and thermo-gravimetric analysis (TGA), the fabricated samples were characterized. The crystallographic parameters of synthesized hydroxyapatite (HAp) were also estimated through a range of formulas. The optimal amount for hydroxyapatite was 40% according to the findings of the tensile strength (TS), tensile modulus (TM), percentage of elongation at break (EB), bending strength (BS), and bending modulus (BM). Improvements in TS, TM, BS, and BM for the ideal combination were 39.39, 9.21, 912.05, and 259.96%, in each case, over the controlled one. Thermogravimetric analysis (TGA) has been implemented to determine the degradation temperature of the fabricated composites up to 600 °C.

Investigating the influence of annealing and nozzle diameter on tensile strength of polyethylene terephthalate glycol composites

Additive Manufacturing (AM) techniques, particularly Fused Filament Fabrication (FFF), have revolutionized prototyping and low-volume production. Improving the tensile properties of FFF-printed parts is a primary objective to elevate their functional utility. This study aimed to investigate the effects of annealing time (ATM), annealing temperature (ATP), and nozzle diameter (ND) on the tensile strength (TS) of two commonly used printing materials: Polyethylene Terephthalate Glycol (PETG) and PETG reinforced with carbon fibre (PETG-CF). Samples with varying ND (0.4 mm, 0.6 mm, and 0.8 mm) underwent annealing at ATP of 80°C and 100°C for ATM of 60 min and 120 min, respectively. Subsequent tensile tests were meticulously conducted, and regression models were employed to comprehensively analyse the influence of these control factors on TS. The findings from the tensile tests on annealed specimens revealed substantial improvements in TS for both PETG and PETG-CF materials. Statistical analysis, Taguchi method (TM), and response surface methodology (RSM) indicated that ND exerted a more pronounced impact on TS compared to ATM and ATP. By identifying the optimal control factor combinations for each material, the study pinpointed that the best TS was achieved at 0.8 mm ND, 120 minutes ATM, and 100°C ATP for PETG-CF. The remarkable enhancement in tensile properties for annealed FFF-printed parts underscores the potential of PETG-CF to replace structural metallic components in critical applications within the automotive and aeronautical industries.

A Novel Powder Addition Method for Improving Tensile Strength of Polylactic-Acid Prepared by Using Fused Filament Fabrication (FFF)

Although Fused Filament Fabrication (FFF) technology has gained popularity and is used extensively since the last decade, the low mechanical properties of the resulting product have been recognized as the major limitation of this technique. The anisotropic nature of the printed products due to the layered structure and many cavities that are present inside the printed parts are among the main causes of this problem. In this study, the powder addition reinforcement (PAR) method had been developed by introducing reinforcing powder into the polylactic acid (PLA) as the base material during the printing process so that nozzle clogging can be avoided and powders can be placed between the layers. In this work, iron oxide nanoparticles (Fe2O3) were used as a reinforcing powder. The addition of this powder was carried out by using two methods, namely brushing and compressed air-assisted techniques. The results showed that the compressed-air assisted technique demonstrated better results in terms of mechanical properties. In this case, the tensile strength of the composite with the compressed-air assisted technique was higher by 28.95% than that of the PLA and by 5.53% - 25.2% than that of the brushing method. Finally, this study showed that the compressed air-assisted method is the potential to be developed in the future as a powder addition reinforcement technique in the FFF process.

Morphological adaptation of expanded vermiculite in polylactic acid and polypropylene matrices for superior thermoplastic composites

AbstractThe morphological transformation of expanded vermiculite (VC) during injection molding with brittle PLA and ductile PP polymers along with its positive and negative contribution to mechanical response is investigated. Polymer/VC mixtures with 30 wt. % VC are prepared by thermokinetic high shear mixing at 4000 rpm without any ex‐situ exfoliation agents or compatibilizers. Obtained composite mixtures are then injection molded onto three‐point bending and tensile test specimens. Performed mechanical tests suggested a significant increase in tensile (110%) and flexural modulus (112%) of PP30VC samples. Presented fractographic and morphological investigations suggested that the root cause of measured improved tensile (36%) and bending strength (26%) of PP is the fibrillation of VC associated with PP/VC interactions under high shear. A similarly increasing trend for tensile (147%) and bending modulus (137%) was observed for PLA30VC samples. Contrary to PP30VC, a decreasing pattern was present in the case of tensile (−40%) and bending strength (−13%) of PLA30VC. The root cause for such reduction is determined to be (i) in situ exfoliation of VC inside PLA matrix and transformation of VC into micrometer‐sized platelets; (ii) evaporation of trapped water/crystalline water in the interlayer region of VC which caused in situ degradation of PLA during manufacturing.Highlights Vermiculite‐loaded PP and PLA composites are produced at high shear. Composites have superior modulus compared to neat polymers. Fibrillation of platelet vermiculite is observed in only the PP matrix.

Enhancement of the mechanical and tribological properties of carboxylated acrylonitrile butadiene rubber filled with cryptocrystalline graphite by different preparation methods

AbstractAs a cost‐effective and environmentally friendly natural mineral, cryptocrystalline graphite (CG) is applied in rubber materials and its performance has been evaluated. In this work, the filler dispersion and mechanical and tribological properties of carboxylated acrylonitrile butadiene rubber (XNBR)/CG composites by different preparation methods were studied. XNBR/CG composites prepared by latex blending (XNBR/CG‐L) exhibited better mechanical and tribological performance, higher toughness, and lower heat build‐up than those prepared by mechanical blending (XNBR/CG‐M). These differences were ascribed to the filler dispersion degree, filler amount and dispersed size, and also filler–rubber interfacial interaction. Adding CG was conducive to improving the stability of the friction coefficient and reduced the wear rate via the formation of graphite lubricant and transfer films. The tribological performance of XNBR/CG‐L was superior to that of XNBR/CG‐M because of the improved tensile strength, tear resistance, and toughness as well as lower temperature rise. Scanning electron microscopy (SEM) and optical microscope observation showed a smoother worn surface, less and smaller wear debris of XNBR/CG‐L, and a more uniform transfer film on the steel counterpart surface. The relevant results provided new insight into the performance and structural design of CG/rubber composites.

Scalable 2D/2D Assembly of Ultrathin MOF/MXene Sheets for Stretchable and Bendable Energy Storage Devices

AbstractScalable assembly of two dimensional (2D) lamellar nanomaterials for deformable films has potential in wearable energy storage devices, but overcoming the trade‐off in mechanical and energy storage properties is a challenge. Here, a blade‐coating strategy is reported to develop highly stretchable and bendable metal‐organic frameworks/large‐sized Ti3C2Tx MXene (MOF/LMX) composite films on the pre‐stretched elastomer substrates. The LMX sheets serve as conductive scaffolds for loading the small‐sized ultrathin MOF sheets (SUMOFs), resulting in an improved tensile strength (≈97 MPa) of the films, which guarantees their structural integrity when forming a wavy structure on a relaxed substrate. In addition, SUMOFs incorporated in‐between LMX layers not only expose active redox sites by mitigating the intrinsic self‐restacking of MOF but also accelerate the electron transfer in the redox reaction process revealed through the density functional theory calculations. As a result, the composite films deliver high electrical conductivity (3244 S cm−1) and energy storage capability (1238 F g−1). When assembled into an asymmetric supercapacitor device, it also exhibits stable performances under different bending and stretching states. Thus, the development of conducting and deformable MOF‐based films with high mechanical, electrical, and energy storage properties enables their potential commercial applications for wearable electronics.

Improvement of thermo‐mechanical and dielectric properties of poly(lactic acid) and thermoplastic polyurethane blend composites using a graphene and BaTiO3 filler

AbstractThis study focuses on the development of composite materials using thermoplastic polyurethane (TPU) and poly(lactic acid) (PLA) with fillers such as barium titanate (BaTiO3) and graphene. Suitable surface treatment of filler particles is applied to activate the fillers to enhance the compatibility between the fillers and polymer matrix. Specifically, the BaTiO3 particles are hydroxylated and treated with glycidyl methacrylate (GMA), which acts as a compatibilizer between the two matrix polymers. On the other hand, the graphene particles are hydroxylated and treated with isophorone diisocyanate (IPDI), which reacts with the TPU soft segment chains during composite fabrication. The composite samples are fabricated via melt‐blending at 190°C, followed by mini molding at the same operating temperature for subsequent analysis. The results demonstrate a three‐fold improvement in the dielectric constant of 40 wt.% BaTiO3 and graphene–TPU–PLA blends composites relative to that of the neat TPU, along with an improved tensile strength. The tensile strength improvement is attributed to the support of the TPU matrix against the low ductility of the PLA. The thermal conductivity was doubled as compared with the neat TPU–PLA matrix for the 40 wt.% BaTiO3 and graphene–TPU–PLA blends.Highlights Composites of TPU–PLA–graphene and BaTiO3 filler particles were fabricated. The melt blending technique was employed to fabricate the composite. The dielectric constant was analyzed at both constant and variable frequencies. Thermal conductivity was doubled (40 [graphene + BaTiO3])

Study of alkali-soluble curdlan/bacterial cellulose/cinnamon essential oil blend films with enhanced mechanical properties

In response to the growing demand for biodegraded film with high mechanical properties for complex preservation application scenarios, we developed a curdlan (CD) blended films with exceptional mechanical strength through an alkali dissolution method. Notably, the alkali-soluble CD film exhibited five-fold increase in tensile strength (TS) when compared to its water-soluble counterpart. Furthermore, the inclusion of 2 % bacterial cellulose (BC) resulted in a significant 41.1 % augmentation of the film's TS. Thermal stability improvements were observed through differential scanning calorimetry (DSC) analysis and thermogravimetric analysis (TGA). X-ray diffraction (XRD) and Fourier-transform infrared spectroscopy (FTIR) results provided insights into alterations in film crystallinity and intermolecular interactions. Specifically, the incorporation of 10 % CEO led to an additional improvement in TS. Our experimental investigations involving the packaging of chilled fresh meat with these blended films unveiled their capacity to effectively inhibit microorganism growth, maintain meat color stability, delay protein decomposition and fat oxidation, and extend the storage time up to 9 days. Our study offers a promising solution for food packaging, emphasizing the development of a high-strength degradable CD/BC/CEO blended film, which holds potential for extending the shelf life of food products.

Effect of deformation and annealing process on microstructure and properties of Inconel 718 foil

In this study, the Inconel 718 foil with a thickness of 0.05 mm and an average grain size of 1.78 ⁓ 2.68 μm was prepared by multi-pass rolling and annealing. In the annealing process after rolling, two kinds of multistage heat treatments were designed to improve the plasticity and strength of the foil respectively by regulating precipitation phase. The RT process for plasticity enhancement (900 °C × 4 h + 960 °C × 1 h) provides a better elongation of 12.8% and a tensile strength of 1305 MPa. The sufficient pre-precipitation of the fine δ phase promotes nucleation and growth of recrystallized grain to refine the equiaxed grains and improve the strength of the alloy. Fine grains inhibit crack initiation and delay crack propagation to improve the toughness of the foil. Furthermore, the dispersed δ phase balances the stress at the grain boundaries and within the grain, resulting in uniform deformation of the grains to enhance the plasticity of the foil. Based on RT process, strength enhancement process (RT + DA process, RT process +720 °C × 8 h + 620 °C × 8 h) increases the tensile strength of the foil to 1480 MPa and reaches a suitable elongation of 8.52%. The improved tensile strength indicates a significant contribution of intensive γ” precipitation to impede the movement of dislocations. This paper is anticipated to provide as a reference for foil preparation regarding microstructure and property adjustment.

Material Extrusion of Wool Waste/Polycaprolactone with Improved Tensile Strength and Biodegradation.

Additive manufacturing (AM) through material extrusion (MEX) is becoming increasingly popular worldwide due to its simple, sustainable and safe technique of material preparation, with minimal waste generation. This user-friendly technique is currently extensively used in diverse industries and household applications. Recently, there has been increasing attention on polycaprolactone (PCL)-based composites in MEX due to their improved biodegradability. These composites can be printed at a lower temperature, making them more energy efficient compared to commercial filaments such as acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA). Although wool is the leading protein fibre in the world and can be more compatible with PCL due to its inherent hydrophobicity, the suitability of MEX using a wool/PCL combination has not been reported previously. In the current study, waste wool/PCL composite parts were printed using the MEX technique, and rheology, thermal and tensile properties, and morphology were analysed. The impact of wool loading (10% and 20%) was investigated in relation to different filling patterns (concentric, rectilinear and gyroid). Furthermore, the impact of fibre fineness on the final material produced through MEX was investigated for the first time using two types of wool fibres with diameters of 16 µm and 24 µm. The yield strength and modulus of PCL increased with the inclusion of 10% wool, although the elongation was reduced. The crystallinity of the composites was found to be reduced with wool inclusion, though the melting point of PCL remained mostly unchanged with 10% wool inclusion, indicating better compatibility. Good miscibility and uniform structure were observed with the inclusion of 10% wool, as evidenced by rheology and morphology analysis. The impact of fibre fineness was mostly minor, though wool/PCL composites showed improved thermal stability with finer diameter of wool fibres. The printed specimens exhibited an increasing rate of biodegradation in marine water, which was correlated to the amount of wool present. Overall, the results demonstrate the practical applicability of the wool/PCL composition in MEX for the preparation of varied objects, such as containers, toys and other household and industrial items. Using wool/PCL combinations as regular plastics would provide a significant environmental advantage over the non-degradable polymers that are currently used for these purposes.

Nacre-Inspired Strong MXene/Cellulose Fiber with Superior Supercapacitive Performance via Synergizing the Interfacial Bonding and Interlayer Spacing.

MXene fibers are promising candidates for weaveable and wearable energy storage devices because of their good electrical conductivity and high theoretical capacitance. Herein, we propose a nacre-inspired strategy for simultaneously improving the mechanical strength, volumetric capacitance, and rate performance of MXene-based fibers through synergizing the interfacial interaction and interlayer spacing between Ti3C2TX nanosheets. The optimized hybrid fibers (M-CMC-1.0%) with 99 wt % MXene loading exhibit an improved tensile strength of ∼81 MPa and a high specific capacitance of 885.0 F cm-3 at 1 A cm-3 together with an outstanding rate performance of 83.6% retention at 10 A cm-3 (740.0 F cm-3). As a consequence, the fiber supercapacitor (FSC) based on the M-CMC-1.0% hybrid delivers an output capacitance of 199.5 F cm-3, a power density of 1186.9 mW cm-3, and an energy density of 17.7 mWh cm-3, respectively, implying its promising applications as portable energy storage devices for future wearable electronics.

Synthesis and characterisation of graphene-reinforced AA 2014 MMC using squeeze casting method for lightweight aerospace structural applications

The need for lightweight materials towards aerospace has increased prominently. This paper focuses on introducing a novel reinforcement mixture of graphene with Al 2014 powder synthesised through ball milling technique. The synthesized powder was utilized as a reinforcement to fabricate Al 2014 based MMCs through squeeze casting technique. The results exhibited that Al 2014 mixture with embedded and interlocked 2D-Grnp (2.517 g/cm3) matched the density of the matrix metal (2.771 g/cm3) that facilitated homogeneous dispersion of 2D-Grnp and solved the dispersion problems during stir casting. As a result, AA 2014 embedded with 2D-Grnp acted as a carrier to homogeneously disperse combined with the squeeze casting process leading to the production of homogeneously reinforced MMC. This can be considered as a potential fabrication route for the launch vehicle super lightweight fuel tank (SLWT) structural application. The final casted plate after T6 heat treatment with 0.5 wt% 2D-Grnp exhibited an improved tensile strength of 361 MPa (52% higher than the monolithic 2014 aluminium alloy) with total elongation of 21% and improved hardness of 119 HRB (45.5 % increase). Furthermore, SEM and TEM results exhibited that squeeze casting led to enhanced interfacial bonding between the 2D-Grnp and Al 2014.