In recent years, tunnel boring machines (TBMs) have become extensively utilized in underground engineering projects. However, as a prevalent type of dynamic geological hazard, rockburst poses a serious threat to the safety of personnel, equipment, and property. To ensure the safe advancement of TBMs, we integrate the data of microseismic monitoring, TBM excavation, and surrounding rock and establish multiple probabilistic assessment models of rockburst risk using probabilistic ensemble learning and quantum particle swarm optimization. In order to identify the most optimal model for geological engineers, a comprehensive evaluation system is devised based on metrics like accuracy, Cohen’s kappa, and F1-score. This system provides a thorough assessment of the models’ global and local generalization performance. The results indicate that the classification and regression tree-extremely randomized trees (CART-ERT) hybrid model achieves the highest score, demonstrating superior generalization performance with an accuracy of 93.06% and a Cohen’s kappa of 0.9074. Moreover, the F1-scores for no rockburst, low rockburst, moderate rockburst, and strong rockburst are 0.9412, 0.9444, 0.9189, and 0.9189, respectively. Based on the operational framework of the CART-ERT hybrid model, a user-friendly graphical user interface (GUI) system is developed. This significantly enhances the practicality and deployability of the model. Through application in a TBM diversion tunnel project in Xinjiang, the on-site early-warning accuracy of rockburst with the GUI system reaches 90%. Notably, the GUI system maintains high early-warning sensitivity and reliability for high-intensity rockburst such as moderate and strong ones. Lastly, to enhance the model’s interpretability, a variable importance measure (VIM) analysis on 14 features extracted from three types of heterogeneous data is conducted to assess their contributions to the early warning of rockburst. We discover that the cumulative energy change rate of microseismic events exhibits the highest importance score, indicating its crucial role in rockburst early warning.
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