Jute Hybrid Research Articles

Study on mechanical properties of natural fiber (Jute)/synthetic fiber (Glass) reinforced polymer hybrid composite by representative volume element using finite element analysis: A numerical approach and validated by experiment

The excellent mechanical strength with low weight of polymer-based composites makes them superior over conventional materials like steel and aluminum in terms of mechanical properties. Nowadays, researchers are working to develop natural fiber-based sustainable composite. Glass fiber, when combined with jute fiber, could greatly enhance the mechanical characteristics of composites; the sequence of the layers mostly determines these properties. In this study, the hybrid laminate of jute and glass fiber with resin polyester is developed with The representative volume element utilized in ANSYS. In ANSYS material design module, the 3D microstructure of composite material is created with various fiber volume fractions of glass fiber and jute fiber. After that, the effective elastic properties of hybrid jute/glass fiber and polyester as matrix, glass fiber/polyester, and jute fiber/polyester are evaluated and the simulation-based effective elastic property is validated by existing experiment value which showed good agreement. For further study, in Ansys ACP PrepPost, the composite laminate such as hybrid jute + glass fiber/polyester, glass fiber/polyester, and jute fiber/polyester is created with desired lamina thickness, stacking sequence, and fiber orientation. Thereafter, it was transferred to a static structure module to perform tensile and bending test analysis. Ansys ACP post-processing is utilized to investigate stress induced at each lamina of the composite specimen. This study revealed that by adding glass fiber to natural fiber, the mechanical performance is enhanced significantly, whereas hybrid jute + glass fiber/polyester (S2) demonstrated the highest tensile strength 259 MPa compared to other hybrid laminate composites. Astonishingly, The hybrid composite jute + glass/polyester (S2) exhibited 10 % higher bending strength than glass fiber/polyester (S1) and 64 % more than net jute fiber/polyester (S5). Additionally, S2 demonstrated 9.5 % higher shear strength compared to S1 and 64 % more than S5. This study will give a great understanding of how adding glass fiber to jute fiber, could enhance the mechanical properties, which will contribute to the design of an efficient composite part for automotive such as car interiors, car doors, trim panels, lightweight applications, and packaging industries.

Sustainable Jute Fiber Sandwich Composites with Hybridization of Short Fiber and Woven Fabric Structures in Core and Skin Layers

AbstractSustainable hybrid composites, made of two different natural plant fiber types, are increasingly being attracted by composite researchers, for their cost effectiveness and ability to control mechanical performances through varying weight ratios of different fibers. In contrast, their lower mechanical properties are reported in the literature, because of strength variations of different fiber types and an improper fiber‐matrix stress distribution. Therefore, it is aimed to develop sustainable hybrid composites from two dry fiber preforms—woven fabric and short fiber preform—originated from same fiber type (jute). A highly packed short fiber preform is used as the core layer, while woven fabrics (plain/twill–rib/twill–diamond) are used in the skin layers for producing sandwiched hybrid jute composites. Mechanical tests and scanning electron microscopy images show that hybridized plain fabric/short fiber preform composites have better mechanical properties (≈58 MPa tensile strength/≈117 MPa flexural strength/≈112.12 kJm−2 impact strength with an ≈487.4% improvement) compared to other fabric structures hybrid/nonhybrid composites. This enhancement is related to the interlocking of short fibers with long plain fabric leading to a strong fiber‐matrix interfacial bonding. Thus, this developed hybrid composites, can be applied in many semi‐structural applications, wherein composites’ low cost and mechanical performances are primary concerns.

Hybrid effect on tensile, flexural, and quasi-static punch shear behavior of jute/ramie and jute/flax reinforced hybrid composites

Abstract The high specific properties and environmental durability of synthetic fibers make them a popular choice for reinforcing lightweight composites. Unfortunately, they are often limited by their poor biodegradability and high cost. Nevertheless, natural fibers are critical in industrial applications due to their environmental and economic benefits. This study investigated the tensile and flexural behavior of natural hybrid jute/ramie and jute/flax composites with different stacking sequences. A quasi-static punch shear test was also performed to understand their deformation behavior. Jute, ramie, and flax composites have also been fabricated for comparison. Tensile and flexural tests showed a positive hybrid effect in some samples, whereas flax–jute hybrid composites in two different stacking sequences exhibited a synergistic effect. While a maximum improvement of 37.99 % was achieved in the tensile test, this rate was 64.81 % in the flexural test with these hybrid composites. According to punch shear experiments, punch geometry and stacking sequence considerably impact punch shear strength, energy absorption capacity, and deformation.

A study on hybrid jute and palm fibers blend/polyester composites: Properties and potential end uses

The study aims to provide valuable insights into the development of sustainable and cost-effective composite materials, particularly focusing on the combination of palm fiber and jute fabric. The inclusion of palm fibers significantly enhances the stiffness and strength of the composite. The research involves the fabrication of composites with a consistent fiber-to-polymer ratio of 20% in all samples. However, the proportions of the various reinforcing components varied in each sample, with the palm fiber ratio to jute fabric set at 40%, 70%, and 100%. The resulting curved beam, designed as a low-speed collision bumper, surpasses its commercial counterparts in deflection. Increasing fiber volume percentages contribute to enhanced bending stiffness and flexural strength. Notably, the optimal ratio of 70% demonstrates the highest impact energy, surpassing the 40% ratio sample by 150%. The study underscores the successful production of a low-impact bumper through the synergistic reinforcement of jute and palm fibers. It emphasizes the specific optimal ratio (70%) as a substantial contribution to the sustainable development of composites for effective low-impact bumpers.

Characterization and ballistic performance of hybrid jute and aramid reinforcing graphite nanoplatelets in high-density polyethylene nanocomposites

Hybrid nanocomposites have emerged as a promising solution for engineering applications associated with reduced costs and weight aiming to enhance performance in special areas such as ballistic protection. This study delves into the development of hybrid nanocomposites featuring a high-density polyethylene matrix modified with graphite nanoplatelets and reinforced by aramid and jute fabrics. The incorporation of GNP significantly influences the crystalline structure of the GNP/HDPE matrix, as evidenced by Raman and X-ray diffraction analyses. Furthermore, it assumes an important role in modifying the crystallization and glass transition temperatures (Tc and Tg) and influencing the dynamic mechanical behavior. Specifically, it increases viscoelastic stiffness, raises the storage modulus by more than 30 %, and reduces the tanδ value. In addition, replacing 5 layers of jute fabric with an equivalent number of aramid layers maintains comparable ballistic performance to a 20-layer aramid nanocomposite. This substitution yields a remarkable 659.41 J of absorbed energy and a limit velocity of 405.72 m/s. Additionally, a hybrid nanocomposite comprising 10 layers each of jute and aramid showcases impressive ballistic resistance against 9 mm caliber ammunition, achieving 419.84 J of absorbed energy and a limit velocity of 320.13 m/s. Scanning electron microscopy analysis exposes the intricate fracture mechanisms, encompassing phenomena such as crazing, GNP/HDPE fibrillation, fiber rupture, and debonding. These mechanisms are significant in the composite's energy absorption during a projectile impact. Moreover, a cost-benefit analysis underscores the potential of hybrid nanocomposites in ballistic protection by simultaneously reducing both helmet weight and cost in 7 % and 40 %, respectively.

Application of E-Glass Jute Hybrid Laminate Composite with Curved Shape on Compressive Strength of Cylindrical Column Concrete

This study provides a better understanding of reinforcing cylindrical concrete columns (CCC) using a hybrid laminated composite material (HLC) composed of jute and e-glass fibers, including the influence of layer quantity on strength and a comparison with previous research. The utilization of these alternative materials may lead to the development of novel and efficient solutions for constructing durable and robust structures. The primary objectives of this research are to assess the effects of employing HLC as a reinforcing layer on CCC compressive strength, optimize the reinforcement process by selecting appropriate layer sequences and types, and analyze the type of fiber damage in relation to the strength of HLC composite material. The materials utilized in this study encompass woven jute fabric sheets, e-glass fiber sheets, and epoxy resin. Compressive strength testing was conducted following ASTM C39 standards. Specimen variations were based on the number and type of reinforcing layers. The results revealed that CCC compressive strength increased by up to 100% with the application of up to three layers of jute compared to an unlayered specimen. Furthermore, CCC compressive strength experienced a remarkable enhancement of up to 150% with the incorporation of HLC composite. Hence, the implementation of HLC demonstrates significant potential for augmenting the strength of concrete structures.

Preparation and characterization of woven jute fabric layered composite by using bamboo fiber reinforced polymers as resin matrix

In the present study, a novel hybrid composite product has been prepared by using plain woven jute fabric as one component and short bamboo fiber reinforced thermoplastic (BPC) as the second component. BPC was prepared using a co-rotating twin screw extruder and the same was used as a resin matrix for preparing hybrid jute fabric composite (JFC) via layering method. In this work, the effect of polymer type i.e., polypropylene (PP) and high-density polyethylene (HDPE), coupling agent (CA) and bamboo fiber content (10%, 30%, and 50%) in the BPC on physical, mechanical, water absorption and thermal properties of JFC has been investigated. The properties of BPC bonded JFC were compared with similarly produced composites using neat polymers. Mechanical properties and water absorption behavior in BPC bonded JFC were significantly improved with increased proportion of bamboo fibers in BPC, more specifically up to 30% fiber reinforcement. Also, the properties in fabricated composite were significantly higher in samples added with CA. Experimental results showed that flexural strength in 3L/JFC prepared with 30%-BPC was increased by 35% and 50%, as compared to similarly produced composite from neat PP and HDPE, respectively. Similarly, compared to neat PP and HDPE based JFC, the flexural modulus of 3L/JFC prepared with 30%-BPC was increased by 79% and 120%, respectively. Scanning electron microscopic images showed the evidence of physical bonding between BPC matrix and jute fabric in the form of mechanical interlocking. In general, the properties of BPC bonded hybrid JFC were significantly higher than those of similar composites made from pure polymers.

Mechanical properties of interply and intraply hybrid laminates based on jute-glass/epoxy composites

Currently, hybridization of natural-synthetic fibers within a polymeric matrix has received wide attention owing to its promising properties. This study investigated the mechanical properties of interply and intraply hybrid jute (J)-glass (G) fiber/epoxy composites. The mechanical properties (i.e., tensile, flexural, and impact) of the pure jute, pure glass, and their hybrid composites were evaluated. The prepared composite samples consisted of five plies of woven fabrics. Interply hybrid composites comprised three layering sequences: G3JG, GJGJG, and 2GJ2G. Intraply hybrid composites of similar co-woven plies were fabricated by either the alternative replacement of a single glass yarn with a single jute yarn (G1J1) or two jute yarns (G1J2). The results showed that increasing the glass fraction in the interply hybrid composites improved their tensile properties. The two intraply hybrid composites provided almost similar tensile moduli, while the tensile strength of the G1J1 samples was approximately 41% higher than that of the G1J2 counterparts. The maximum flexural properties were provided by 2GJ2G composites, followed by GJGJG, and they were interestingly higher than those of pure glass composites. The G1J1 intraply hybrid composites offered a higher flexural strength and a lower flexural modulus than those provided by the pure glass composites. Compared to the pure glass composites, the impact strengths of the 2GJ2G and GJGJG samples decreased by 4% and 16%, respectively. In summary, the GJGJG hybrid composites exhibited the highest specific tensile, flexural, and impact properties compared to the other hybrid composites.

Waste biomass and recycled polypropylene based jute hybrid composites for non-structural applications

Waste biomass and recycled polypropylene based jute hybrid composites for non-structural applications

Static and dynamic characteristics of jute/glass fiber reinforced hybrid composites

The free vibration and bending characteristics of hybrid jute composite beams are examined in the current paper using the finite element method (FEM). The hybrid jute composite beam contains jute fiber and glass fiber reinforced polymer composites. The hybrid composites are manufactured via a vacuum-assisted hand layup method. Experimental vibration analysis was performed on composite beams to predict natural frequencies under cantilever end conditions. The higher order theory based finite element formulation was developed and are solved using MATLAB® software to obtain the natural frequencies of the jute and hybrid jute composite beams. The validity of the FEM results (natural frequency, deflection and stress) is compared with the literature, and it shows very good agreement for composites. This study also examines the impact of stacking order, end condition, and ply orientation on the vibration and bending properties of hybrid jute composite beams.

Impact of nano-marble dust on characteristic development of sisal-jute hybrid composites

Environmental awareness brings the attention towards the biodegradable natural fibre composites in most of the industrial and manufacturing sectors. The light weight, low cost, ease-in-availability, biodegradability and non-toxic inherited nature of natural fibres have predominated over the synthetic fibres. Jute hybrid composites are very common from the early decades for their superior mechanical performance. In this research work, the woven form of natural fabric like jute and sisal has been hybridised with synthetic S-glass fabrics have been reinforced in epoxy matrix by most convenient and economic hand layup process. The nano-marble dust, the waste of marble industry was used as filler in the hybrid composites. The natural fabrics are mercerised before fabrication for improvement in fibre texture in order to get better interfacial bonding, as waste materials, wax, lignin contents and other foreign ingredients are removed by the process. The various characteristics such as physical, mechanical and thermal are studied for the prepared composite specimens. It is observed that the tensile strength of the composite improved drastically due to the presence of nano-marble dust. The impact strength is also enhanced due to the addition of nano-marble dust and more no. of glass fabric layers in composite. Thermo-gravimetric analysis (TGA) revealed that the composite containing nano-marble dust and glass fibre mat exhibited maximum degradation temperature of 410.4°C.

Enhancement the Crashworthiness Parameters Using Natural and Hybrid Composites under Axial Static Crushing

In automotive applications, replacing heavy and expensive materials with light and cheap natural fiber leads to noise reduction, strength enhancement and fuel management. Enhancing the absorption of energy, controlling the failure style of composite thin shell tube and utilizing it instead of thin-walled steel columns in vehicle structural parts can provide more protection for occupants during collisions. This research investigates the possibility of gradually replacing metallic materials with natural and hybrid fibers in industries. The hand layup technique is utilized to study the performance of fiber reinforced epoxy composite tubes under static crushing to examine the jute fiber effect with different fibers types on the failure mechanism. The research studies the effect of using different fibers types on stress and strain after determining the tubes load-displacement curves. Total of 48 specimens are fabricated at room temperature and tested with a constant speed 1.5 mm/sec using one resin (epoxy) type and three fibers types (Glass, Kevlar, Jute). Two circular and square geometries with three heights (200 mm,250 mm,300 mm) including two circular diameters and two square side lengths are used to investigate the crashworthiness parameters. The Kevlar and glass fiber tubes showed low and unstable behavior. Replacing two layers of Kevlar or Glass fiber by two layers of natural jute fiber enhanced the crash worthiness parameters particularly, failure type. The hybrid jute with Kevlar accomplished desirable and best results followed by hybrid jute with glass.

A Statistical Analysis on Tensile behaviour of Single Edge Notched Jute Hybrid Composites

In this work, a statistical model was developed using Taguchi technique to study the factors influencing the tensile strength of single edge notched jute hybrid composites. Standard uniaxial tensile tests were conducted to evaluate tensile strength of single edge notched jute hybrid composite specimens, with different fiber orientations, glass volume fractions and notch sizes, in accordance with ASTM D3039 standards. It is observed that as glass volume fraction increases, tensile strength increases. As notch size increases, tensile strength decreases. The tensile strengths of specimens in fiber direction (0°/90°) were higher than those in off fiber direction (±45°). The forecast model indicates that the major parameters that impact the tensile strength were glass volume fraction and fiber orientation. Notch size had lesser impact on tensile strength. The optimum value of the tensile strength is observed for specimen with 0/90 fiber orientation, 45% glass volume fraction, 2mm notch size and from the confirmation test, the model results were observed to be near to the experimental values.

Properties and application of jute fiber reinforced polymer-based composites

Natural fiber composite is the novel materials in recent decades having a high strength to weight ratio and light in weight are widely used for structural and unstructured applications. Jute fiber is one of the most common biodegradable natural fibers which successfully replaced the synthetic fibers composite and also replaced glass fiber where the high strength is not obliged. Jute is grown in tropical countries and is one of the strongest bast fibers with low cost. Jute fiber composite has several attractive advantages over synthetic and glass fiber like as low processing cost, low density, stiffness and excellent mechanical properties. This advantage makes the jute a very attractive reinforced fiber for composites and increased attention in construction, automotive, aerospace and many others. This paper presented an overview on different jute fiber reinforced based polymer composites with mechanical characterization and their applications. The jute composites involving various thermoset, thermoplastics polymers, bio-based resins, jute hybrid composites and their mechanical properties are elucidated.

OPTIMIZATION USING RESPONSE SURFACE METHODOLOGY AND ARTIFICIAL NEURAL NETWORK IN GEARED DRILLING

Drill on different layered composite causes to force the layers ahead of it, creating unacceptable delamination on the leaving side. The current work describes the influence of different process parameters like spindle speed, feed, diameter of drill bit and addition of filler material on delamination damage on carbon and jute hybrid fiber composites during drilling operation. The experimental output for delamination is optimized by RSM-Response Surface Methodology and ANN-Artificial Neural Network Model. The experimental prediction model was established by considering DOE (design of experiments) of three levels performed with drilling operation by varying above said process parameters The optimum values for minimized delamination damage conditions found to be at (J-C-C-J) +5g of filler (fly-ash) composite. This is drilled with 8.5mm diameter drill bit with a feed of 0.08mm/rev at 875rpm speed. From the theoretical results it is recognized that cutting-speed and filler-material have much influencing factors on responses (delamination), and their individual contribution in an order of 47.25% and 47.32% respectively. By using Box-Behnken design RSM model is developed, with a feed-forward back-propagation method to develop the predictive ANN model which consists of 15 neurons in its hidden layer along with ANN Model. Here ANN Results (R2=0.99and RMSE=1.99) showed that the developed model is performing better to predict content of delamination when compare to RSM results (R2=0.97and RMSE=2.24).

The Effect of Hybridisation on Mechanical Properties and Water Absorption Behaviour of Woven Jute/Ramie Reinforced Epoxy Composites.

Recently, the most critical issue related to the use of natural fibre-reinforced polymer composites (NFRPC) is the degradation properties of composites exposed to the environment. NFRPC’s moisture absorption behaviour has adverse effects on the composite’s mechanical properties and dimensional stability. The purpose of this study is to analyse the mechanical properties of epoxy composites reinforced by jute–ramie hybridisation. This study also analysed the effect of stacking sequence hybridisation of the jute–ramie composite on water absorption behaviour. A five-layer different type of stacking sequence of single and hybrid jute–ramie is produced with the hand lay-up method. The results obtained from this study found that the mechanical properties and water absorption behaviour of a single jute fibre are lower compared to a single ramie fibre. The hybrid of jute–ramie has been able to increase the performance of composite compared to pure jute composites. The mechanical properties of the hybrid jute–ramie composite show a reduction effect after exposure to an aqueous environment due to the breakdown of fibre matrix interfacial bonding. However, after 28 days of immersion, all types of the stacking sequence’s mechanical properties are still higher than that of pure epoxy resin. In conclusion, the appropriate sequence of stacking and selecting the material used are two factors that predominantly affect the mechanical properties and water absorption behaviour. The hybrid composites with the desired and preferable properties can be manufactured using a hand-lay-up technique and used in the various industrial applications.

Application of Micromechanical Modelling for the Evaluation of Elastic Moduli of Hybrid Woven Jute-Ramie Reinforced Unsaturated Polyester Composites.

Woven laminated composite has gained researchers’ and industry’s interest over time due to its impressive mechanical performance compared to unidirectional composites. Nevertheless, the mechanical properties of the woven laminated composite are hard to predict. There are many micromechanical models based on unidirectional composite but limited to the woven laminated composite. The current research work was conducted to evaluate elastic moduli of hybrid jute–ramie woven reinforced unsaturated polyester composites using micromechanical effectiveness unidirectional models, such as ROM, IROM, Halpin–Tsai, and Hirsch, which are based on stiffness. The hybrid jute–ramie laminated composite was fabricated with different layering sizes, and the stacking sequence was completed via hand lay-up with the compression machine. Tensile modulus values for hybrid composites are between those for single jute and single ramie. Obtained p-values less than 0.05 prove the relationship between layering size and tensile modulus. This study showed that several micromechanical models, such as Halpin–Tsai’s predicted value of homogenized mechanical properties, were in good agreement with the experimental result. In the case of the hybrid composite, the micromechanical model deviates from the experimental result. Several modifications are required to improve the current existing model. A correlation function was calculated based on the differences between the elastic modulus values determined experimentally and those derived from each micromechanical model calculation.

Development of Jute Hybrid Composites for use in the Car Panels

The purpose of this research work is to explore the potential of jute composites to be used in side panels of a car as a lightweight biodegradable substitute to steel and other materials, which will result in better fuel efficiency and maneuvering capabilities. Various tests were carried out to determine the feasibility ofusing these materials to make car panels. While it has lower tensile and flexural properties than that of carbon fiber material, still it can be replaced as a cheaper alternative to carbon, since carbon is very expensive and scarce. Also, it has higher strength to weight ratio than that of steel while being cheaper than steel, which can make it a plausible option for car manufacturers to look into. But at the same time, there are some issues that are needed to be overcome.

Effect of Stacking Sequences, Fabric Orientations, and Chemical Treatment on the Mechanical Properties of Hybrid Woven Jute–Ramie Composites

Natural fibres have been widely used in advanced applications, especially in the automotive industry. These fibres are inexpensive, non-abrasive, environmentally friendly, biodegradable, and possess low density with good mechanical properties. The main issue in using natural fibres is their incompatibility with a polymer matrix that lowers the mechanical properties. Therefore, this research analyses the effect of stacking sequences, fibre orientations, and alkali treatment on the mechanical properties of hybrid jute (J) and ramie (R) reinforced vinyl ester (VE) composites. Initially, woven fibres were fabricated based on the 3 and 4—layer stacking sequence with 0° orientation. The characterisation was done to analyse its properties. It was found that the RJJR stacking sequence possessed a tensile strength higher value of 28.90 MPa. The results for the RJJR sequence were fabricated with various fibre orientations such as 0°, 30°, 45°, and 90° to understand the effect of fibre orientation towards the tensile and flexural properties. The tensile and flexural strength with 0° fibre orientation is significantly higher than the other orientations with values of 28.90 MPa and 66.81 MPa, respectively. Besides, alkali treatment with 5 wt.% and 10 wt.% was used to enhance the mechanical properties, where 0° RJJR with 5 wt.% indicated maximum flexural strength with 34.50% increment compared to untreated RJJR. In conclusion, the combination of fibre orientation and lower alkali treatment concentration (5 wt.%) is highly beneficial in improving fibre hybrid composites' mechanical properties.

Tribological properties of basalt-jute hybrid composite with graphene as nanofiller

Fiber reinforced composites have wide applications, but most of them have fibers which are synthetic in nature. Synthetic fiber composites are non-biodegradable and lead to higher carbon emissions, leading to study of natural fiber composites. Natural fiber composites, especially self-lubricating natural composites are of great demand in tribological applications. Such parts are subjected to wear and tear. In the present work, bio composites are prepared of pure jute fibers, pure basalt fibers, hybrid jute-basalt fibers and hybrid jute- basalt fibers with nano graphene as fillers of different weight percentages with epoxy as matrix material. These natural fiber composites are tested for tribological properties and influence of hybridization, addition of graphene and nature of fibers at the contact surface is studied. Coefficient of friction and specific wear rate is found to be least with hybrid composite containing 0.4 wt% graphene with basalt facing at the contact surface at 1060 rpm.