Abstract Torrefaction process is related to pyrolysis treatment in an inert atmosphere which is employed to improve the chemical and physical properties of biomass/solid fuels for energy generation. In present study, mustard crop residue (MCR) which is an abundantly available lignocellulosic waste was torrefied at three different temperatures (200 °C, 250 °C, and 300 °C) for three different residence time (30, 45, and 60 min). Mass yield, energy yield, high heating value, elemental composition, ash content, and volatile matter content of raw and torrefied MCR are computed. The functional behavior and combustion characteristics of raw and torrefied MCR was studied by Fourier Transform Infra-Red Spectrometry (FTIR). The mass and energy yield of torrefied MCR were found to decrease with an increase in torrefaction temperature and residence time. Elemental analysis of torrefied MCR showed an increase in weight percentage of carbon with increase in temperature and residence time of torrefaction due to release of oxygen congaing volatiles. The high heating value was found to upgrade from 16.92 MJ kg−1 for raw MCR to 21.93 MJ kg−1 of torrefied MCR at higher torrefaction temperature and time. FTIR analysis confirmed that hydroxyl group content decreased due to release of H2O, CO, and CO2. Therefore, torrefaction is found to be an effective treatment process for improving physicochemical properties of MCR.