Abstract

Conventional activated sludge systems, still widely used to treat wastewater, produce large amounts of solid waste that is commonly landfilled or incinerated. This study addresses the potential use of Hydrothermal Carbonization (HTC) to valorize sewage sludge residues examining the properties of hydrochars depending on HTC process conditions and sewage sludge withdrawal point. With increasing HTC severity (process residence time and temperature), solid yield, total Chemical Oxygen Demand (COD) and solid pH decrease while ash content increases. Hydrochars produced from primary (thickened) and secondary (digested and dewatered) sludge show peculiar distinct properties. Hydrochars produced from thickened sludge show good fuel properties in terms of Higher Heating Value (HHV) and reduced ash content. However, relatively high volatile matter and O:C and H:C ratios result in thermal reactivity significantly higher than typical coals. Both series of carbonized secondary sludges show neutral pH, low COD, enhanced phosphorous content and low heavy metals concentration: as a whole, they show properties compatible with their use as soil amendments.

Highlights

  • In 1991, the European Union (EU) Directive 91/271/EEC set new benchmarks for the collection, treatment and monitoring of wastewater in urban areas [1]

  • To assess the optimal point to withdraw sludge from the wastewater treatment process for hydrothermal carbonization in terms of resulting hydrochar properties, three samples were pulled from various points along the process: Thickened, Digested, and Dewatered (Figure 1)

  • These three samples were subjected to hydrothermal carbonization at three temperatures (190 ◦ C, 220 ◦ C, 250 ◦ C) and two residence times (30 min, 60 min) each, producing a total of 18 hydrochar samples for analysis

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Summary

Introduction

In 1991, the European Union (EU) Directive 91/271/EEC set new benchmarks for the collection, treatment and monitoring of wastewater in urban areas [1]. A considerable amount of solid remains after AD; as little as 20–30 wt% of the total organic matter is mineralized [9] While these solids were once thought to be environmentally benign, their use into the soil may well be a potentially large source of greenhouse gas emissions and point pollutant sources for mercury, lead, cadmium, and copper on arable land, contributing to environmental acidification [13] and posing a toxicological risk in terms of pathogens present [9]. A primary goal of the present work was to determine the most viable point in the WWT process to employ HTC for sludge treatment from a solid fuel production and potential nutrient recovery standpoint. While some research has been done to quantify the environmental and economic benefits of using HTC to treat sewage sludge, understanding the impact of both feedstock and processing conditions on resulting hydrochars is critical to enable better optimization of this waste-to-energy conversion pathway [40]

Materials and Methods
Feedstock Characterization
Hydrothermal Carbonization and Product Analysis
Results
Changes
Distribution
Energy Content and Oxidative Reactivity
Further Considerations
Conclusions
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