The optoelectronic properties of p and n layers strongly influence the performance of glass/TCO/p-i-n/metal amorphous silicon solar cells. High dark conductivity and transparency to visible light are normally required to achieve good quality p and n layers. The use of microcrystalline films has recently been promoted since both dark conductivity and sunlight transparency are higher for μc-Si:H than for a-Si:H. A widely used procedure to obtain them consists of using high dilution levels in hydrogen. Degradation of the transparent conducting oxide (TCO) layer results, however, from the use of hydrogen, even at moderate substrate temperatures of about 180°C. Helium gas dilution is presented as an alternative. a-Si:H films have been prepared by r.f.-glow discharge of SiH 4-helium gas mixtures. The dependence of the optical and photoelectronic properties on the process parameters, i.e. r.f.-power density and gas phase composition is studied. The dilution optimization process yields high transparencies and conductivities.
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