To realize the double-roll thin strip continuous casting process for the production of high-quality steels, it is necessary to seek a new type of refractory material tailored for delivery device employed in this process. Therefore, the present study aimed to design and prepare MgAl2O4–C refractories for this purpose as well as to study their physical and mechanical properties, thermal shock resistance, oxidation kinetics, and to perform molten steel experiments after pre-oxidation treatment. The results of the present study demonstrated that the specimens could maintain high mechanical and thermal shock properties even after pre-oxidation treatment. After pre-oxidation at 1100 °C/1 h, the cold compressive strength of the specimen reached 17.63 MPa, with a residual strength ratio (thermal shock resistance) of 77.99%. Analysis of oxidation kinetics based on the shrinking core model indicated an increase in the effective diffusion coefficient and complete oxidation time with higher pre-oxidation temperature. Pre-oxidation of MgAl2O4–C refractories has been shown to be effective in reducing carbon penetration into the molten steel from carbon-containing refractories, thus maintaining the stability of the molten steel composition. This effect was attributed to enhanced contact and wettability between the steel and refractories, an augmented thickness of the pre-oxidized decarburized layer, the formation of a dense magnesium oxide layer, and the emergence of the MgAl1·9Fe1O4 phase. Consequently, an MgAl2O4–C refractories designed for the delivery device was proposed along with anticipated applicability in the double-roll continuous casting process.
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