High Temperature Oxidation Research Articles

Study on Laser Transmission Welding Technology of TC4 Titanium Alloy and High-Borosilicate Glass.

As the demand for high-performance dissimilar material joining continues to increase in fields such as aerospace, biomedical engineering, and electronics, the welding technology of dissimilar materials has become a focus of research. However, due to the differences in material properties, particularly in the welding between metals and non-metals, numerous challenges arise. The formation and quality of the weld seam are strongly influenced by laser process parameters. In this study, successful welding of high-borosilicate glass to a TC4 titanium alloy, which was treated with high-temperature oxidation, was achieved using a millisecond pulsed laser. A series of process parameter comparison experiments were designed, and the laser welding behavior of the titanium alloy and glass under different process parameters was investigated using scanning electron microscopy (SEM) and a universal testing machine as the primary analysis and testing equipment. The results revealed that changes in process parameters significantly affect the energy input and accumulation during the welding process. The maximum joint strength of 60.67 N was obtained at a laser power of 180 W, a welding speed of 3 mm/s, a defocus distance of 0 mm, and a frequency of 10 Hz. Under the action of the laser, the two materials mixed and penetrated into the molten pool, thus achieving a connection. A phase, Ti5Si3, was detected at the fracture site, indicating that both mechanical bonding and chemical bonding reactions occurred between the high-borosilicate glass and the TC4 titanium alloy during the laser welding process.

Investigating the kinetics, thermodynamic properties, and mechanisms of high-temperature oxidation in ferrosilicon alloys

Ferrosilicon alloys are widely used as a deoxidizer in steelmaking due to their strong oxygen affinity and high deoxidizing ability. However, compared to other deoxidizers, relatively few studies have been conducted on its kinetics, thermodynamics, and reaction mechanisms. This study aims to investigate the oxidation characteristics of ferrosilicon alloys at different particle sizes, reaction temperatures, and reaction times, and to evaluate their oxidation structure and reaction characteristics. To achieve this, we used the response surface methodology (RSM) to establish a multi-factor model. The results show that reaction time and reaction temperature are the primary factors affecting the oxidation rates, followed by particle size. Wagner’s law was used to verify that the change in oxidation mass follows the parabolic rate law and was discussed in relation to other alloys. Additionally, the application of the volumetric model (VM) and the unreacted core model (URCM) in calculating the activation energy (E) was compared to understand the kinetic characteristics of ferrosilicon alloys more comprehensively. Specifically, when the particle size range increases from 0.075–––0.1 mm to 0.3–––0.5 mm, the estimated E of the VM model increases from 81.82 KJ·mol−1 to 87.84 KJ·mol−1. The URCM model’s result increases from 91.53 KJ·mol−1 to 97.21 KJ·mol−1. Additionally, we evaluated the thermodynamic feasibility of ferrosilicon alloys at temperatures ranging from 273.15 K to 1673.15 K using HSC Chemistry software. This paper describes in detail the oxide layer structure and oxidation reaction process of ferrosilicon alloys and proposes an oxidation reaction mechanism, providing a reliable theoretical basis for the application system of ferrosilicon alloys.

Chemiluminescence during the high-temperature pyrolysis and oxidation of ammonia

Chemiluminescent emissions from NH2*, NH*, NO*, and OH* during the pyrolysis and oxidation of ammonia (NH3) are quantitatively characterized to gain insight into their reaction mechanisms. Time profiles of light emitted from high-temperature reactions of NH3/Ar and NH3/O2/Ar mixtures have been measured behind reflected shock waves at temperatures of 2300–2600 K and pressures of 1.6–1.9 bar in a high-repetition-rate shock tube. The emission intensities have been calibrated based on the well-characterized OH* chemiluminescence in a hydrogen-oxygen system and converted to photon emission rates for quantitative comparison with kinetic simulations. A kinetic model describing the pyrolysis and oxidation of ammonia and reactions of excited species has been constructed by combining the reaction mechanisms proposed in recent modeling studies. With only modest updates of the thermodynamic functions and the rate constants for the formation and quenching of excited species, the observed chemiluminescence profiles could be reasonably reproduced, with a few exceptions. The rate of production analysis indicates that NH2* is produced by the reaction of NH3 with H as well as thermal excitation of NH2, that the energy transfer reactions from 3N2 to NH and NO are responsible for the formation of NH* and NO*, respectively, and that the formation of OH* is competitively contributed by the reactions of H with N2O, 3N2 with OH, and NH with NO. Remaining discrepancies between the experiment and modeling are noted, and potential directions for further model improvement are discussed.

The oxidation resistance of Ni nanoparticle incorporated SiOC coating for TiAl alloy

In this work, SiOC coatings incorporated with Ni nanoparticles were fabricated on γ-TiAl alloy by dip-coating. The microstructure and high temperature oxidation behavior of the SiOC-Ni coatings with different Ni contents were investigated. Results showed that the incorporation of Ni nanoparticles improved the oxidation resistance of the SiOC coating at 850 ℃. During thermal exposure to air, the incorporated Ni particles would react with both oxygen and the SiOC coating, forming NiO and Ni2Si, respectively, therefore changing the structure of the SiOC coating. The generation of NiO and Ni2Si is beneficial in reducing the oxygen partial pressure at the coating/substrate interface, thereby facilitating the formation of a protective aluminum oxide layer.

Fabrication and Properties of Superhydrophobic Colored Stainless Steel Surface for Decoration and Anti-Corrosion

A colored superhydrophobic surface on a stainless steel substrate was achieved by means of high temperature oxidation combined with subsequent spraying modification by superhydrophobic nano-silica film. Comprehensive characterizations of the surface were performed in terms of color, morphology, composition, wettability, and corrosion resistance by optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), contact angle, potentiodynamic polarization, and electrochemical impedance spectroscopy measurement. At 400 °C, the surface was pale yellow, gradually turning yellow and then red as the temperature increased. At 700 °C and 800 °C, the surface colors were blue and dark brown, respectively. The samples with oxide films demonstrated lower contact angles, specifically 80.5° ± 2.5 at 400 °C, 79.1° ± 2.8 at 500 °C, and 75.6° ± 3.4 at 600 °C. The polarization resistance measured on the oxidized film formed at 600 °C exceeded 7.93 × 104 Ω·cm2. After spraying the treatment, these colorful surfaces exhibited superhydrophobicity, they were self-cleaning, and they satisfied anti-corrosion properties. The treatment performs as an excellent barrier and exhibits a high corrosion resistance of 4.68 × 106 Ω·cm2. The successful preparation of superhydrophobic colored surfaces offers the possibility of providing stainless steel with both decoration value and self-cleaning function simultaneously by our proposed chromium-free fabrication process.

Preparation and properties of Ta fiber reinforced high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2-SiC composite ceramics

High-entropy boride ceramics are expected to be widely used in aerospace, automotive turbines, and armor protection due to their advantages of high melting point, high hardness, adjustable performance, high-temperature stability, and good oxidation resistance. However, it is urgent to solve the problem of low fracture toughness before application. Therefore, in this paper, a single-phase high-purity (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2 powder was prepared by boron/carbon thermal reduction method using a vacuum furnace. The effects of synthesis temperature and C content on the powder were studied. Secondly, HEB ((Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2) powder, SiC powder, and chopped Ta fiber were mixed uniformly, and Ta fiber toughened HEB-SiC composite ceramics were prepared by spark plasma sintering (SPS). The effects of Ta fiber content on the phase composition, microstructure, mechanical properties, and oxidation resistance of the composite ceramics were investigated. The results show that with the increase in synthesis temperature, the HEB powder gradually dissolves, and the solid solution is completely formed at 1700 °C. As the C content increases, the oxygen content and particle size of the powder gradually decrease. Single-phase high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2 powders with high purity were prepared at 1700 °C for 1 h with 6 wt% C content. The addition of C will promote the boron/carbon thermal reduction method, reduce the oxygen content, and inhibit grain growth. With the increase of Ta fiber content, the density of HEB-SiC-Taf composite ceramics increased first and then decreased. The hardness gradually decreased, and the fracture toughness gradually increased. When the Ta fiber content was 7 vol%, the fracture toughness was the highest, reaching 5.12 ± 0.39MPa⋅m1/2, which was nearly 45 % higher than that of the composite ceramics without Ta fiber. This is because of the synergistic toughening mechanism of metal toughening and fiber toughening, such as crack deflection, crack bridging, fiber debonding, and fiber pullout, which improves the fracture toughness of the composite ceramics. With the increase in oxidation temperature, B2O3, SiO2, Ta2O5, and various metal oxides appear on the surface of HEB-SiC-Taf composite ceramics. The oxidation depth and weight gain per unit area gradually increase. When the Ta fiber content is 5 vol%, the composite ceramics exhibit the best high temperature stability and oxidation resistance. This is due to the Ta2O5 formed by the oxidation of Ta fibers, which dissolves into the B2O3 glass phase, increasing viscosity and improving high temperature stability while reducing the oxygen diffusion rate.

Research status on the effect of energy density on the forming microstructure and properties of nickel-based superalloys for laser additive manufacturing

Abstract Nickel-based superalloys have excellent high-temperature mechanical properties, corrosion resistance and oxidation resistance, and strong machinability. It is widely used in aerospace, submarine and shipbuilding, petrochemical, electronic industry and other industries. However, there are still challenges in the popularization and application of nickel-based superalloys for alloy components with complex structures and extremely harsh working conditions. In this paper, the research status of the influence of energy density on the microstructure and properties of laser additive fabrication of nickel-based superalloys at home and abroad is reviewed. The influence of energy density on the microstructure evolution behavior and mechanical properties improvement effect of laser additive manufacturing nickel-based superalloys is summarized. The mechanism of energy density was discussed from the perspectives of microstructure evolution and macroscopic performance change. Based on the individual effects and synergistic effects of each process parameter, the influence of laser energy density on dendrite growth, phase precipitation characteristics, element distribution and porosity defect control effect of nickel-based superalloy was expounded, as well as the influence mechanism on microhardness, wear resistance and residual stress. Finally, the energy density optimization and development prospect of laser additive fabrication of nickel-based superalloys are prospected.

High Temperature Oxidation Behaviours of NiCoCrAlY alloys with High Al Content

Abstract MCrAlY coatings are of paramount importance in the protection of hot-end components from thermal oxidation and corrosion. The Al content is a crucial factor in enhancing the oxidation resistance properties of the coatings. This paper studies the oxidation behaviors of Ni-27.5Co-17Cr-xAl-0.5Y (x = 12 and 16 wt.%) alloys with high Al content. Following an oxidation process at 1100 °C over a period of 100 h, both alloys exhibit the oxide scales primarily consist of Al2O3 with minor amount of Co(Ni)Al2O4 spinels. The increased Al content results in a higher proportion of β phase, thereby promoting the development of an oxide scale in response to thermal exposure. This study provides insights into the fabrication of high Al content MCrAlY coatings with potential applications in next-generation thermal barrier coatings.

High temperature oxidation of inoculated high Si/SiMo ductile cast irons in air and combustion atmospheres

High temperature oxidation of inoculated high Si/SiMo ductile cast irons in air and combustion atmospheres

High temperature oxidation resistance behavior of Ti3SiC2/Cu composites under migration of Ti and Cu atomic

The oxidation behavior and oxidation mechanism of Ti3SiC2/Cu composites were investigated using constant temperature oxidation method. The Ti3SiC2/Cu composites were prepared at different sintering temperatures. Results showed that the relationship between the oxidation reaction rate of Ti3SiC2/Cu composites in air at 700°C∼900°C and the oxidation temperature was in accordance with the parabolic law of oxidation kinetics. The oxidation weight gain and oxide layer thickness of Ti3SiC2/Cu composites at 700 °C and 800 °C were insignificant, with oxidation reaction rates of 3.0692×10-9 kg2m-4h-1 and 6.9856×10-9 kg2m-4h-1, respectively, and the oxidation rate of Ti3SiC2/Cu composites at 900 °C was enhanced to 1.00907×10-8 kg2m-4h-1. Ti3SiC2/Cu composites oxidized at 900°C formed a protective oxide layer, which was mainly a multilayer structure composed of different kinds of oxides: the outer layer was mainly composed of TiO2; the intermediate layer mainly consisted of CuO; the inner layer mainly made up of TiO2 and SiO2.

Comparison of high temperature oxidation behaviour of high speed steel and Hi-Cr steel

Abstract High speed steel and Hi-Cr steel are widely used as one of the important materials for rolls. The oxide layer during rolling plays a key role in the service life of the rolls and the quality of the rolled material. Therefore, it is very important to study the oxidation behaviour of high speed steel and Hi-Cr steel. In this paper, the oxidation behaviour of HSS and Hi-Cr steel is compared in the range of 500-700°C. The oxidation kinetic curve of HSS is dominated by a parabolic law, while the oxidation kinetic curve of Hi-Cr steel is dominated by a logarithmic law. To analyse the effect of their oxidation products on the oxidation behaviour, V2O5 in high speed steel plays a destructive role in the oxide layer, while Cr2O3 in Hi-Cr steel can effectively reduce the thickness of the oxide layer.

Oxidation Behavior of Lightweight Al0.2CrNbTiV High Entropy Alloy Coating Deposited by High-Speed Laser Cladding

High-temperature oxidation resistance is the major influence on the high-temperature service stability of refractory high entropy alloys. The oxidation behavior of lightweight Al0.2CrNbTiV refractory high entropy alloy coatings with different dilution ratios at 650 °C and 800 °C deposited by high-speed laser cladding was analyzed in this paper. The oxidation kinetic was analyzed, the oxidation resistance mechanism of the Al0.2CrNbTiV coating was clarified with the analysis of the formation and evolution of the oxidation layer, and the effect of the dilution rate on high-temperature performances was revealed. The results showed that the oxide layer was mainly composed of rutile oxides (Ti, Cr, Nb)O2 after isothermal oxidation at 650 °C and 800 °C for 50 h. The Al0.2CrNbTiV coating in low dilution exhibited better oxidation performance at 650 °C, due to the dense oxide layer formed with the synergistic growth of fine AlVO3 particles and (Ti, Cr, Nb)O2, and higher percentage of Cr, Nb in (Ti, Cr, Nb)O2 strengthened the lattice distortion effect to inhibit the penetration of oxygen. The oxide layer formed at 800 °C for the Al0.2CrNbTiV coating was relatively loose, but the oxidation performance of the coating in high dilution improved due to the precipitation of Cr2Nb-type Laves phases along grain boundaries, which inhibits the diffusion of oxygen.

Assessment of High-Temperature Oxidation Properties of 316L Stainless Steel Powder and Sintered Porous Supports for Potential Solid Oxide Cells Applications

Assessment of High-Temperature Oxidation Properties of 316L Stainless Steel Powder and Sintered Porous Supports for Potential Solid Oxide Cells Applications

High-temperature oxidation behavior of multi-phase ceramic particles-reinforced TiAl composites with different microstructures

The high-temperature oxidation behaviors of multiphase ceramic particle-reinforced TiAl composites with different microstructures were investigated. The TiAl composites were prepared via spark plasma sintering by introducing 0.5 wt % graphene oxide and 0.3 wt% SiC into Ti-48Al-2Nb-2Cr. The near-γ equiaxed microstructure, dual-phase microstructure, and nearly fully lamellar microstructure were obtained by sintering at 1200, 1250, and 1300 °C, respectively. Moreover, multiphase ceramic particles were uniformly distributed in the TiAl matrix. Cyclic oxidation was conducted at 950 °C in air for 100 h. The TiAl composite with the nearly fully lamellar microstructure exhibited the best oxidation resistance (mass gain of 1.83 mg/cm2) and that with the near-γ microstructure exhibited the worst oxidation resistance (2.47 mg/cm2). The superior oxidation resistance of the TiAl composite with the nearly fully lamellar microstructure is attributed to the uniform distributions of Ti2AlC particles at the α2/γ lamellae interfaces and Ti5Si3 particles at the lamellae colony boundaries, which hinder atomic diffusion. Moreover, the α2/γ lamellae colonies facilitate the formation of Nb-rich and Cr-rich phases at the interface of the oxide layer and substrate, which act as a protective barrier against atomic diffusion.

Failure Analysis of Bypass Rupture of Flowmeter in Steam Pipeline

Abstract A petrochemical company’s pipeline ruptured in the flowmeter bypass of the main steam pipeline during a steam blowdown before commissioning, resulting in material failure and inoperability. The cause of the pipe rupture needed to be detected experimentally. To study the failure in the steam pipeline of a flowmeter of bypass rupture, visual inspection, mechanical properties testing, chemical composition analysis, X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Mechanical property. The experiments confirmed the reason for the bypass rupture of the 15CrMoG steam pipeline: improper heat treatment transforms the material’s structure, and the pearlite spheroidization (PC) leads to the deterioration of the material’s mechanical properties. The main manifestations are as follows: the grains in the superheated zone of the welding exhibit a coarse morphology, and a distinctive superheated Widmanstatten structure is formed due to rapid cooling, resulting in a significant reduction in material plasticity and impact toughness. High-temperature oxidation occurs, accompanied by localized enrichment of Cr-element in certain areas, while other regions experience Cr depletion, resulting in the deterioration of material properties.

Process optimization and tribological behavior of Ti-48Al-2Cr-2Nb prepared by selective electron beam melting

Selective electron beam melting (SEBM) technology was utilized to fabricate TiAl alloys which possess low density and excellent high-temperature performance, to achieve lightweight design of automotive engines. The forming process of Ti-48Al-2Cr-2Nb was systematically optimized, and found that the microstructure of TiAl formed by SEBM consisted of a layer of alternating γ-band structure and duplex-like structure. As the energy density increases, grain coarsening, proportion increasing of high angle grain boundaries, and anisotropy strengthening occur successively. The forming quality of TiAl reaches its peak at an energy density of 22.5 J/mm3, at which point its mechanical properties and wear resistance also perform the best. Subsequently, in-depth friction experiments at high and room temperatures were conducted, and it was found that at room temperature, as the load increased, the friction coefficient of the samples decreased and the wear rate increased. In addition, the friction coefficient decreases from 0.54 to 0.44, while the wear rate increases from 19.90×10−5 mm3/(N·m) to 25.97×10−5 mm3/(N·m). At this point, abrasive and adhesive wear were the main wear mechanism. Under high temperature conditions, the wear mechanism of the substrate is mainly abrasive wear, adhesive wear, and oxidative wear. And the friction coefficient decreases from 0.69 to 0.49. At lower temperatures, the detached debris was filled and solidified on the wear marks under the action of the friction ring, forming a hardened layer called “enamel”, which can alleviate the negative effects of wear. Under the influence of extreme high temperature environment, the unworn surface forms a light blue oxide film due to rapid oxidation, known as the “burning blue” phenomenon. Along with the high-temperature oxidation phenomenon confirmed by EDS, the oxide layer is more prone to peeling off and forming debris. In addition, melting softening occurs inside the annular wear scar, which increases the amount of deformation under external force, ultimately leading to a significant increase in wear.

A non-destructive measurement method for thermal barrier coating thickness in a robot polishing process based on point cloud processing

The adhesion state between the bond coat and top coat of thermal barrier coatings (TBCs) is influenced by the surface roughness of the bond coat. Under certain operating conditions, polishing is employed to reduce the surface roughness of the bond coat, thereby enhancing the adhesion strength between the top coat and bond coat and improving the TBC’s resistance to high-temperature oxidation. In order to accurately control the thickness of the bond coat during the polishing process, this study proposes a non-destructive measurement method for coating thickness based on point clouds. By preprocessing, registering, and calculating the distance between the point cloud generated by laser scanning the turbine blade, the thickness of the bond coat was determined. The method exhibits greater accuracy in regions with small curvature variations. Compared to measurements obtained using a metallographic microscope, the maximum thickness deviation between the two methods is 4.004 μm, and the relative error is less than 5%. Experimental results demonstrate that this method can accurately measure coating thickness, offering advantages such as real-time processing, flexibility in application scenarios, high measurement efficiency, and relatively low requirements for coating materials.

Enhancing the high-temperature oxidation resistance of C-103 niobium alloy via hybrid treatment combining nickel plating with molten-salt siliconising

ABSTRACT A multi-phase silicide protective coating was prepared by electroplating nickel on the surface of C-103 niobium alloy (89Nb–10Hf–1Ti), followed by molten-salt non-electrolytic siliconising to enhance the high-temperature oxidation resistance of the substrate. The phase composition, microscopic morphology and elemental analysis of the coating were analysed via X-ray diffraction, scanning electron microscope, energy-dispersive spectrometer and hardness distribution. Oxidation characteristics were evaluated by comparing the oxidation inhibition effect of the coating on niobium alloy substrate and that of coating prepared via molten-salt infiltration alone at a constant temperature of 1100°C for 9 h. Results show that a silicide infiltration coating containing about 200-μm-thick compound layer with Ni2Si, NiSi, Nb5Si3, NbSi2, Ni3Si2 and TiNiSi multi-phase composition and ∼10–15-μm-thick diffusion layer were dense with few defects. In the hybrid synthesis process, the upper electroplated nickel coating can promote and modify the growth of subsequent siliconised coating. The duplex prepared silicon infiltration coating can reduce the oxidation rate of niobium alloy substrate by about 1/10, indicating good high-temperature oxidation resistance. This is because the siliconised coating is considerably thick, has a dense blocking structure and generates Ni4Si7Ti4, thereby blocking oxygen.

High temperature oxidation mitigation efficacy of Al2O3 and Ni-20Cr ceramic coating on boiler steel application

The primary reason of degradation and failure of many products used for high temperature applications are oxidation. Protective coatings are employed to increase the component resistance to oxidation. In the present research work, Al2O3 and Ni-20Cr were applied as coatings on SAE431 steel using a detonation gun spraying technique. At 800 °C in air with 50 cycles of heating and cooling, the oxidation behavior of uncoated and coated SAE-431 boiler steel was analyzed. Ni-20Cr coating on SAE431 boiler steel exhibits approximately 25.44 % higher oxidation resistance and the Al2O3 coating on SAE431 boiler steel exhibits approximately 32.22 % higher oxidation resistance compared to uncoated SAE431 boiler steel. After oxidation at 800 °C, the SAE431 boiler steel coated with Ni-20Cr displays prominent peaks of the Cr2O3 and Ni phases, with some minor phase of NiO. The NiO phase is observed to be less intense than Cr2O3 and Ni phases. After oxidation at 800 °C, Al2O3 coated SAE431 boiler steel exhibited strong peaks of ƞ-Al2O3 and δ-Al2O3 phases. The X-ray diffraction investigation also reveals the existence of the α-Al2O3 phase. According to our findings, based on weight change data, Ni-20Cr and Al2O3 coated boiler steel provided higher oxidation resistance than the uncoated SAE431boiler steels. The enhancement in the oxidation resistance of boiler steel can be attributed to the formation of nickel, chromium and aluminum oxide inert layer which is evident from the XRD patterns also. Exploration throughout global survey has been already done and it was found that not much work has been done on the high-temperature behavior of Ni-20Cr and Al2O3 coatings. The data obtained from the study will be helpful in examining the viability of using these coatings on boiler tubes.

Degradation behavior of chromium-coated zirconium cladding under 1200 oC steam oxidation according to the coating microstructure

In 2011, the Great East Japan Earthquake and tsunami caused a hydrogen explosion at the Fukushima Daiichi nuclear power plant, which exposed radioactive materials to the atmosphere and had a very negative impact on the nuclear power industry. Since then, efforts have intensified around the world to make nuclear power safer. Accident-tolerant fuel (ATF) is being developed to prevent the rapid oxidation of zirconium cladding, which directly causes hydrogen explosions. ATF research can be divided into two main approaches: changing the cladding material, or coating the surface of the cladding. Coatings are easier to commercialize and apply to existing nuclear power plants, so most vendors have focused on this approach. Chromium is a popular coating medium because of its superior properties such as a low oxidation rate and excellent adhesion. Therefore, research has been focused on suppressing the rapid oxidation of zirconium cladding in the event of an accident by adding a chromium coating with an appropriate thickness in terms of both economy and effectiveness. Even if the thickness of the coating is fixed, the penetration of oxidizing substances can be further delayed by improving the microstructure of the chromium coating, such as by reducing the grain boundary area. In this study, chromium-coated zirconium cladding tubes were fabricated by the arc ion plating process. The microstructure of the chromium coating was adjusted by varying the negative voltage (0–125 V), which in turn controlled the incident energy at which the chromium ionic particles hit the surface of the cladding tube. Experiments were then performed in 1200 °C steam environment to determine the optimal microstructure for high-temperature oxidation resistance. The development of various material degradation phenomena that occurred during 1200 °C steam oxidation was observed to identify the oxidation mechanism and the main factors of the microstructure that affect the zirconium oxidation rate.