Over the past decade, commercialization technologies for olivine-structured LiFePO4 (LFP) cathode materials have been developed primarily in China, with solid-state synthesis methods based on iron phosphate dominating the market. However, there are numerous need prompting more environmentally-friendly process overcoming the production of iron phosphate precursor through co-precipitation processes leading to significant waste generation and environmental pollution issues. In this regard, a solid-state reaction process using iron oxide and lithium phosphate was developed to address this concern. High-purity iron oxide derived from the waste solution generated during the pickling process at steel plants and lithium phosphate produced by POSCO's process in Argentina were utilized in the synthesis of high-performance lithium iron phosphate. LFP cathode material was synthesized through a solid-state reaction and spray drying process, involving two rounds of annealing, resulting in an initial discharge capacity of over 160mAh/g at 0.1C and over 140mAh/g at 1C, along with excellent cycle life performance. In addition, it is also matter how the intermediate product after 1st annealing makes an effect on the performance of final product. Therefore, this research aims to introduce the method of manufacturing lithium iron phosphate and development results from a commercialization perspective, as well as structural profiling method about the product after 1st annealing process in relation with performances of final product after 2nd annealing process using synchrotron-based X-ray tool.
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