High Production Efficiency Research Articles

Simulation‐based optimisation for order release of printed circuit board workshop with process switching constraints

AbstractWorkload control (WLC) is usually employed to make order release to attain workload balance, satisfactory delivery rate and high production efficiency. However, in the real production environment of printed circuit board (PCB) industries, slight modifications in the product process shifts the bottleneck resources which leads to misjudge the effect of WLC and may ultimately increase the lateness of orders. Therefore, this research focuses on the order release problem of PCB production system considering main process flow and shifting of bottlenecks. At first, certain improvements are proposed on the classic WLC method and two order release control strategies based on process switching are designed to generate order release plan on the basis of Lancaster University Management School Corrected Order Release method. Furthermore, different scheduling rules are investigated along with the upper workload limits on the PCB system simultaneously. Finally, a simulation model is developed to analyse the impact of order release methods on the system performance through simulation experiments. Furthermore, extensive simulation experiments for different scheduling rules on bottleneck resource and different workload upper limit ratios are also carried out in the current research. Simulation results show that the process order release control strategy based on process switching has a strong adaptability in PCB manufacturing system.

Iron-Confined CRISPR/Cas9-Ribonucleoprotein Delivery System for Redox-Responsive Gene Editing.

Clustered regularly interspaced short palindromic repeat (CRISPR)-associated protein 9 (Cas9) is a promising gene editing tool to treat diseases at the genetic level. Nonetheless, the challenge of the safe and efficient delivery of CRISPR/Cas9 to host cells constrains its clinical applicability. In the current study, a facile, redox-responsive CRISPR/Cas9-Ribonucleoprotein (RNP) delivery system by combining iron-coordinated aggregation with liposomes (Fe-RNP@L) is reported. The Fe-RNP is formed by the coordination of Fe3+ with amino and carboxyl groups of Cas9, which modifies the lipophilicity and surface charge of RNP and alters cellular uptake from primary endocytosis to endocytosis and cholesterol-dependent membrane fusion. RNP can be rapidly and reversibly released from Fe-RNP in response to glutathione without loss of structural integrity and enzymatic activity. In addition, iron coordination also improves the stability of RNP and substantially mitigates cytotoxicity. This construct enabled highly efficient cytoplasmic/nuclear delivery (≈90%) and gene-editing efficiency (≈70%) even at low concentrations. The high payload content, high editing efficiency, good stability, low immunogenicity, and ease of production and storage, highlight its potential for diverse genome editing and clinical applications.

Two-Dimensional SiH/g-C3N4 van der Waals Type-II Heterojunction Photocatalyst: A New Effective and Promising Photocatalytic Material

The two-dimensional layered heterostructure have been demonstrated as an effective method for achieving efficient photocatalytic hydrogen production. In this work, we propose, for the first time, the creation of van der Waals heterostructures from monolayers of SiH and g-C3N4 using first-principle calculations. We also systematically investigated additional properties for the first time, such as the electronic structure and optical behavior of van der Waals heterostructures composed of SiH and g-C3N4 monolayers. The results of this study show that the SiH/g-C3N4 heterostructure is categorized as a type-II heterostructure, which has a bandgap of 2.268 eV. Furthermore, the SiH/g-C3N4 heterostructure interface was observed to efficiently separate and transfer photogenerated charges, resulting in an enhanced photocatalytic redox performance. Moreover, the calculation of HOMO (Highest occupied molecular orbital) and LUMO (Least unoccupied molecular orbital) and charge density difference can further confirm that the SiH/g-C3N4 heterojunction is a type-II heterojunction, which has excellent photocatalytic hydrogen production and water decomposition performance. In addition, the SiH/g-C3N4 heterostructure exhibited excellent HER (Hydrogen evolution reaction) efficiency. This is essential for the process of photocatalytic water splitting. In SiH/g-C3N4 heterojunctions, the redox potential required for water splitting is spanned by the band edge potential. Calculating the absorption spectra, it was discovered that the SiH/g-C3N4 heterostructure possesses outstanding optical properties within the visible-light range, implying its high efficiency in photocatalytic hydrogen production. This research provides a broader research direction for the investigation of novel efficient photocatalysts and offers effective theoretical guidance for future efficient photocatalysts.

Selective Cobalt-Mediated Formation of Hydrogen Peroxide from Water under Mild Conditions via Ligand Redox Non-Innocence.

Despite the broad importance of hydrogen peroxide (H2O2) in oxidative transformations, there are comparatively few viable routes for its production. The majority of commercial H2O2 is currently produced by the stepwise reduction of dioxygen (O2) via the anthraquinone process, but direct electrochemical formation from water (H2O) would have several advantages─namely, avoiding flammable gases or stepwise separations. However, the selective oxidation of H2O to form H2O2 over the thermodynamically favored product of O2 is a difficult synthetic challenge. Here, we present a molecular H2O oxidation system with excellent selectivity for H2O2 that functions both stoichiometrically and catalytically. We observe high efficiency for electrocatalytic H2O2 production at low overpotential with no O2 observed under any conditions. Mechanistic studies with both calculations and kinetic analyses from isolated intermediates suggest that H2O2 formation occurs in a bimolecular fashion via a dinuclear H2O2-bridged intermediate with an important role for a redox non-innocent ligand. This system showcases the ability of metal-ligand cooperativity and strategic design of the secondary coordination sphere to promote kinetically and thermodynamically challenging selectivity in oxidative catalysis.

Enhanced synthesis of chloramphenicol intermediate L-threo-p-nitrophenylserine using engineered L-threonine transaldolase and by-product elimination

L-threo-p-nitrophenylserine (component 2) is an important intermediate during synthesis of chloramphenicol. However, its biosynthesis is limited by enzyme activity and stereoselectivity. In this study, we achieved a breakthrough in the high-efficiency production of 2 by employing engineered Chitiniphilus shinanonensis L-threonine transaldolase (ChLTTA) in conjunction with a by-product elimination system within a one-pot reaction. Notably, a novel visual stepwise high-throughput screening method was developed for the directed evolution of ChLTTA, leveraging its characteristic color. The engineered mutant F70D/F59A (Mu6 variant) emerged as a star performer, exhibiting a remarkable 2.6-fold increase in catalytic efficiency over the wild-type ChLTTA, coupled with an outstanding 91.5 % diastereoisomer excess (de). Molecular dynamics (MD) simulations unraveled the mechanism responsible for the enhanced catalytic performance observed in the Mu6 variant. Meanwhile, the Mu6 variant was coupled with Saccharomyces cerevisiae ethanol dehydrogenase (ScADH) and Candida boidinii formate dehydrogenase (CbFDH) to create a high-efficiency cascade system (E.coli/pRSF-Mu6-ScADH-CbFDH). Under optimized conditions, this cascade system demonstrated unparalleled performance, yielding 201.5 mM of 2 with an impressive conversion of 95.9 % and a de value of 94.5 %. This achievement represents the highest reported yield to date. This study offers a novel insight into the sustainable and efficient production of chloramphenicol intermediate.

Intelligent control strategy for industrial furnaces based on yield classification prediction using a gray relative correlation-convolutional neural network-multilayer perceptron (GCM) machine learning model

Industrial furnaces still play an important role in national economic growth. Owing to the complexity of the production process, the product yield fluctuates, and cannot be executed in real time, which has not kept pace with the development of the intelligent technologies in Industry 4.0. In this study, based on the deep learning theory and operational data collected from more than one year of actual production of a lime kiln, we proposed a hybrid deep network model combining a gray relative correlation, a convolutional neural network and a multilayer perceptron model (GCM) to categorize production processes and predict yield classifications. The results show that the loss and calculation time of the model based on the screened set of variables are significantly reduced, and the accuracy is almost unaffected; the GCM model has the best performance in predicting the yield classification of lime kilns. The intelligent control strategy for non-fault state is then set according to the predicted yield classification. Operating parameters are adjusted in a timely manner according to different priority control sequences to achieve higher yield, ensure high production efficiency, reduce unnecessary waste, and save energy.

Multifunctional Sensors Made with Conductive Microframework and Biomass Hydrogel for Detecting Packaging Pressure and Food Freshness.

Food packaging detection devices have attracted attention to optimize storage situations and reduce food spoilage. However, low-cost and highly sensitive multifunctional sensors for detecting both food freshness and packaging pressure are still lacking. In this study, a multifunctional sensor was developed consisting of a MXene coated alcohol-soluble polyurethane fiber network (MXene/APU) and composite biohydrogel films made of konjac glucomannan, chitosan, and blueberry anthocyanin (KCB). Based on the pressure sensitivity of MXene/APU and the color changes of KCB in response to pH values, the sensor can detect internal package bulging, external squeezing, and food deterioration. The pressure sensor shows a sensitivity of 1.16 kPa-1, a response time of 200 ms, a wide strain range of 1092%, and stability over multiple loops. The pressure sensor could detect human motion and identify surface morphologies. The excellent sensor performance was attributed to the porous structure and large specific surface area of microfiber networks, conductivity of MXene nanosheets, and protective effect of KCB films coated on the conductive membrane. Besides, the microfluidic blow-spinning method used to prepare microfiber networks showed the advantages of low energy consumption and high production efficiency. Based on the color changes of blueberry anthocyanin loaded in KCB films in response to pH, the sensor realized sensitive spoilage detection of food containing protein. This study provides a new multifunctional food packaging sensing device and a greater understanding of the optimization and application of related devices.

A comparative study on Al-Mg-Sc-Zr alloy fabricated by wire arc additive manufacturing with controlling interlayer temperature and continuous printing: Porosity, microstructure, and mechanical properties

Wire arc additive manufacturing (WAAM) technique is a promising approach to producing large-scale metal components due to high deposition efficiency and low production cost. However, fundamental research about WAAM-processed Al-Mg-Sc-Zr alloy was still fewer. In this study, Al-6.54Mg-0.36Sc-0.11Zr (wt%) components were successfully manufactured by WAAM with an interlayer temperature at 100 °C (named IW) and continuous printing (named CP), and the corresponding porosity, microstructure, and mechanical properties of components were studied in detail. The porosity of components as-deposited was relatively low, about 0.385% and 0.116%, respectively. The microstructures of the two components exhibited the same distribution characteristics in XZ and YZ planes: fine equiaxed grains (FEG) at remelted zone + FEG and coarse equiaxed grain (CEG) alternative distribution at middle zone + FEG at the top zone of the molten pool. The average grain size of component IW was about 10.51 ± 6.01 μm, and that of component CP significantly increased, to about 11.85 ± 5.86 μm. The short-circuit transition mode of cold metal transfer technology and the heterogeneous nucleation effect of primary Al3(Sc, Zr) and Al3(Sc, Zr, Ti) phases together promoted the formation of equiaxed grains and refined the microstructures. After heat treatment at 325 °C and 6 h, nano-Al3Sc precipitated with a size of about 15–50 nm. The yield strength (YS) of components IW and CP increased from 171 ± 3 to 261 ± 1 MPa and 168 ± 7 to 240 ± 17 MPa, respectively. Component IW had the highest ultimate tensile strength, about 400 ± 1 MPa. For WAAM-processed Al-Mg-Sc-Zr alloys, the contribution of the strengthening mechanism to YS was solid solution strengthening > precipitation strengthening > fine grain strengthening > dislocation strengthening.

Customizing the luminescent properties of compositionally disordered ceramics (Gd, Y, Yb, Tb, Ce)3Al2Ga3O12: From an ultra-fast scintillator to bright, wide-spectrum phosphor

A series of (Gd, Y, Yb, Tb, Ce)3Al2Ga3O12 compositionally disordered compounds with a garnet structure were prepared in the form of ceramics by sintering in oxygen at 1650 °C for 2 h and studied for the luminescent properties and interaction of ions entering the matrix host. The luminescence features of Ce3+ ions were found to be strongly dependent on the Yb concentration. Photoluminescence and scintillation kinetics are characterized by subnanosecond kinetics when the Yb index in the compound exceeds X = 0.3. It opens an opportunity to create an extremely fast and dense scintillation material emitting in a visible range. A further decrease in the Yb index in the compound leads to an increase in the intensity of Yb3+ infrared (IR) emission, whereas Ce3+ and Tb3+ ions contribute to the luminosity of the material by overlapping intra- and intereconfiguration luminescence bands in the spectral range of 300–700 nm. This finding opens an opportunity to create converter materials tolerant to the corpuscular radiation of isotope sources, providing a high efficiency of electric current production when coupled with a silicon photovoltaic element. The compounds were engineered at the nanoscale level, providing control over electronic excitation transfer between luminescent ions.

Large-Scale Continuous and In Situ Photosynthesis of Hydrogen Peroxide by Sulfur-Functionalized Polymer Catalyst for Water Treatment.

Photocatalytic H2 O2 generation system based on polymer catalyst receives increasing attention in recent years; however, the insufficient charge separation efficiency and low oxygen adsorption/activation capacity severely limit their potential application. In this study, a sulfur (C=S) functionalized polymer catalyst is reported through a green water-mediated and catalyst-free multi-component reactions (MCRs) route. The sulfur functional group endows the polymer with a suitable energy band and facilitates the separation of photogenerated electron-hole pair. The reported polymer achieves a high H2 O2 production efficiency (3132 μmol g-1 h-1 ) in pure water without oxygen aeration. To demonstrate their potential in in situ wastewater treatment, a panel reactor system (20×20 cm) is constructed for large-scale production of H2 O2 , which realizes continuous degradation of emerging pollutants including antibiotics and bisphenol A under natural sunlight irradiation condition. The H2 O2 utilization efficiency of the photo-self-Fenton system using in situ generated H2 O2 is found 7.9 times higher than that of the traditional photo-Fenton system. This study offers new insights in green synthesis and design of functional polymer photocatalyst, and demonstrates the feasibility of panel reactor system for large-scale continuous H2 O2 photocatalytic production and water treatment.

Investigating the Impact of Water Cooling on the Performance of PV Modules in Palestine

The way that energy is produced across the world has altered recently. The use of renewable energy has increased because it does not harm the environment in the same way that other energy sources, such as fossil fuels, nuclear energy, etc., do because of the pollution they produce. In addition, the cost of producing renewable energy is lower than that of fossil fuels. Since the technologies used to convert solar radiation into a reliable power source have advanced significantly over the past few years and have demonstrated their high efficiency in energy production, demand for energy has recently increased significantly. Solar energy is one of the types of renewable energy. The most popular technique is photovoltaic (PV) modules since it generates energy directly. This study's main goal is to increase photovoltaic (PV) modules' operating capacity while also improving their overall efficiency. PV modules play a crucial part in the field of harvesting solar energy, serving as one of the most well-known ways to make use of the sun's unbounded potential as a leading source of renewable energy. The results of a thorough experimental investigation that examined the effects of PV module cooling and identified the most effective cooling techniques to optimize PV module performance within the particular context of Nablus City, located in Palestine, are revealed in this study. The horizontally divided box was discovered to be the most effective cooling technique, resulting in a 30% reduction in temperature and a 0.5% boost in efficiency.

Stable Efficient Dye‐Sensitized Solar Cell Using Waste Polyvinyl Chloride (PVC) Derived Porous Carbon as Counter Electrode

AbstractAt the time, the world critically requires renewable energy. The challenge is figuring out how to meet expanding global energy consumption. Dye‐sensitized solar cells (DSCs) have attracted a lot of interest due to their high energy conversion efficiency, low cost, environmental friendliness, and easy production procedure. First, the study prepares standard cell platinum, which is the most expensive and in low supply. By replacing PVC‐derived porous carbon for expensive platinum in the DSScs counter electrode. The standard efficiency of platinum counter electrode comes out to be 1.94 and efficiency of PVC derived porous carbon electrode comes out to be 0.46.

Plant fiber‐reinforced composites based on injection molding process: Manufacturing, service life, and remanufacturing

AbstractResource depletion and environmental degradation have become important issues affecting the human development process. Plant fiber‐reinforced composites (PFRCs) are characterized by high natural availability, good mechanical properties, low density, recyclability, and eco‐friendliness. Expanding human applications of plant fibers is an important measure to combat resource and environmental problems. The injection molding process has the characteristics of strong product size adaptability, high molding precision, and high production efficiency. It is suitable for large‐scale production in the industry and is one of the main molding methods of PFRCs. Currently, there are still challenges and opportunities for high‐performance manufacturing of PFRCs based on the injection molding process. This article reviews the complete process of manufacturing‐service life‐remanufacturing of PFRCs based on the injection molding process. Emphasis is placed on the pretreatment technology and selection strategy of multi‐phase blended raw materials, the molding process conditions, functional applications, and simulation analysis, the aging and degradation characteristics during service, and the remanufacturing characteristics of the composites. Finally, the future research focus is summarized and prospected. The research in this paper will help promote the continuous progress of key technologies in the production process of PFRCs and help the industry to truly realize high‐performance green manufacturing in the future.Highlights Plant fibers exhibit variability in morphology and properties. The link between the structure and performance of PFRCs is unclear. The degradability and durability of PFRCs are contradictory. The functionality and mechanical properties of PFRCs are contradictory. PFRCs have good characteristics for remanufacturing.

RESEARCH ON THE APPLICATION OF THE ROUND ROBIN ALGORITHM FOR LOAD BALANCING ON CONVEYOR LINES IN THE PHARMACEUTICAL INDUSTRY

Currently, the pharmaceutical industry is experiencing rapid development, and the implementation of modern technologies is becoming a critical aspect of ensuring high production efficiency. Research into load balancing on conveyor lines using sorting robots represents a key element of this optimization [1-3].

The Applications and Latest Progress of Ceramic 3D Printing

In recent years, there has been significant growth in the demand from both domestic and international markets for ceramic 3D printing technology. This surge in interest has led to rapid advancements in research and application. Ceramic 3D printing has been applied successfully in diverse fields, including healthcare, cultural creativity, and architectural decoration. Its appeal lies in eliminating the need for molds during manufacturing, resulting in cost-effectiveness, high production efficiency, and unparalleled freedom in structural design. Compared to traditional ceramic molding processes, various industries have widely embraced the advantages of ceramic 3D printing. The current focus of researchers lies in strategic emerging fields, such as healthcare, aerospace, and electronic communication. Researchers conduct multifaceted research on ceramic 3D printing technology in these areas and are eager to invest in industrial development. This article overviews the latest research and application progress in ceramic 3D printing technology in the fields above. In addition, it analyzes the challenges and technical bottlenecks faced by ceramic 3D printing technology in different domains. Moreover, this study explores the opportunities and demands for further development in materials research and development, equipment manufacturing, and application field expansion. By examining these aspects, this study sheds light on the immense potential that ceramic 3D printing holds for future growth and innovation.

Assessment of technical efficiency and its determinants among smallholder pepper farmers in Tolon district of Ghana

The main purpose of the study was to assess technical efficiency (TE) and its determinants among smallholder pepper farmers in a less developed country, Ghana. The study used a stochastic frontier approach and the translog production function to analyze TE of the selected pepper farmers. The mean technical efficiency was estimated at 81.4% implying high efficiency of production among the producers. Pepper output increased with the cost of ploughing as well as the quantity of seed used in production. Furthermore, respondent’s age, years of formal education, household size, weeding frequency, livestock ownership and access to credit were identified as significant factors affecting TE. The study recommends provision of credit to farmers, training on effective weed control and soil fertility management alongside integration of livestock rearing as measures necessary to boost TE of pepper farmers.

Impact of irrigation and nitrogen management on crop performance, yield and economics of sorghum (<i>Sorghum bicolor</i>) inKandahar region of Afghanistan

In Afghanistan the information on the performance of sorghum crop to applied nitrogen (N) fertilizer coupled with water management are still scarce. Therefore, a field study was carried out during rainy (kharif) season of 2020 at the research farm of Afghanistan National Agricultural Science and Technology University, Kandahar, Afghanistan. Kandahar in collaboration with ICAR-Indian Agricultural Research Institute, New Delhi evaluated the effect of different irrigation scheduling and nitrogen management options on growth, yield and economics of sorghum. The experiment was laid out in a split-plot design with 3 replications consisting of 3 irrigation schedules in main-plots and 4-N rates in sub-plots. Growth parameters of sorghum, viz. plant height, dry matter accumulation, crop growth rate and leaf area index were significantly increased by N120 and N80 compared to N0 plots. Significantly superior yields, viz. seed yield (1546 and 1476 kg/ha), straw yield (5546 and 5467 kg/ha), biological yield (7092 and 6943 kg/ha) and harvest index (21.3 and 21.8%) were observed with N120 and N80 plots, respectively. The N120 and N80 plots remained at par with each other with respect to net B:C ratio (1.87). However, the highest production efficiency (14.7 kg biomass/day) and monetary efficiency (773.90 AFN/day) was obtained with N120 plots. Therefore, the findings of present study suggest that N application @80 kg/ha could be a viable option to attain higher productivity, farm profitability and input-use efficiency irrespective of 2 or 3 irrigations in sorghum in Kandahar region of Afghanistan.

Single-Atom Co─O4 Sites Embedded in a Defective-Rich Porous Carbon Layer for Efficient H2O2 Electrosynthesis.

The production of hydrogen peroxide (H2O2) via the two-electron electrochemical oxygen reduction reaction (2e- ORR) is an essential alteration in the current anthraquinone-based method. Herein, a single-atom Co─O4 electrocatalyst is embedded in a defective and porous graphene-like carbon layer (Co─O4@PC). The Co─O4@PC electrocatalyst shows promising potential in H2O2 electrosynthesis via 2e- ORR, providing a high H2O2 selectivity of 98.8% at 0.6V and a low onset potential of 0.73V for generating H2O2. In situ surface-sensitive attenuated total reflection Fourier transform infrared spectra and density functional theory calculations reveal that the electronic and geometric modification of Co─O4 induced by defective carbon sites result in decreased d-band center of Co atoms, providing the optimum adsorption energies of OOH* intermediate. The H-cell and flow cell assembled using Co─O4@PC as the cathode present long-term stability and high efficiency for H2O2 production. Particularly, a high H2O2 production rate of 0.25molg-1 cath-1 at 0.6V can be obtained by the flow cell. The in situ-generated H2O2 can promote the degradation of rhodamine B and sterilize Staphylococcus aureus via the Fenton process. This work can pave the way for the efficient production of H2O2 by using Co─O4 single atom electrocatalyst and unveil the electrocatalytic mechanism.

Selective pore regulation of activated carbon using trace carbonate-assisted catalytic activation: Revealing the effect of cation catalysis on pore topology

Activated carbon is an important adsorbent for the adsorption removal of water or gas pollutants due to its low cost, high efficiency, and large-scale production potential; however, currently commercial activated carbon prepared through physical or chemical activation commonly shows a single microporous characteristic, making it difficult to match different kinds of pollutants. Here, we propose a convenient and cost-effective pore regulation strategy by introducing a trace carbonate catalysis process into the activation reaction, in which we find that the types of cations (Na, K, Ca) in carbonate have a significant impact on the pore topology of coal-based activated carbon, further revealing the role of cation induced catalytic gasification in pore regulation. Therein, K and Ca enhance the formation of micropores and meso-/macropores respectively, while Na promotes the pore development across the entire size range resulting in a hierarchically porous structure with high specific surface area. Kinetic analysis, density functional theory calculations, and three-dimensional pore fractal network characterization reveal that the pore development is collectively determined by the gasification reaction rate and depth. Evaluated as adsorbents, the obtained NaAC sample by Na catalysis demonstrates excellent adsorption capacities for both small-molecule toluene (467 mg g−1) and large-molecule tetracycline (374 mg g−1). This work for the first time elucidates the cation-induced gasification effect and provides a simple and cost-effective method for regulating the pore topology of activated carbon with only trace catalyst dosage.

A new description model for enabling more general manufacturing systems representation in digital twin

The demand for high efficiency and flexible production has led to more complex and flexible production organizations in discrete manufacturing systems. How to rapidly construct/reconfigure a workshop digital twin in response to a configurable complex physical production organization becomes a challenging problem. To address this challenge, based on the existing SevenElement description model, we propose an improved Material Nodes-oriented SevenElements (MNOSE) description model. This model is not only capable of describing/expressing inter-device relationships among manufacturing equipment/devices but also intra-device internal relationships between the device and materials handled by it. Its potential impact on shop-floor digital twin is to make an updating of shop-floor digital twin easier and faster because it can easily express and rapidly (re)-construct a shop-floor digital shadow in response to a rapidly physically reconfigured workshop for a different production organization. In addition, the model can drive the logical unification of multiple digital twin services in a plant and improve the efficiency of integration between several information systems. The utility of the description model in describing shop floor is demonstrated by a case study and validated by modeling representations of typical production organizations.