High-power Xenon Flashlamps Research Articles

Sub-second photonic processing of solution-deposited single layer and heterojunction metal oxide thin-film transistors using a high-power xenon flash lamp

We report the rapid fabrication of high performance solution-processed In2O3 and heterojunction In2O3/ZnO based transistors via photonic processing in ambient air.

Potential for Multi-functional Additive Manufacturing Using Pulsed Photonic Sintering

This paper proposes the integration of pulsed photonic sintering into multi-material additive manufacturing processes in order to produce multifunctional components that would be nearly impossible to produce any other way. Pulsed photonic curing uses high power Xenon flash lamps to thermally fuse printed nanomaterials such as conductive metal inks. To determine the feasibility of the proposed integration, three different polymer additive manufacturing materials were exposed to typical flash curing conditions using a Novacentrix Pulseforge 3300 system. FTIR analysis revealed virtually no change in the polymer substrates, thus indicating that the curing energy did not damage the polymer. Next, copper traces were printed on the same substrate, dried, and photonically cured to establish the feasibility of thermally fusing copper metal on the polymer additive manufacturing substrates. Although drying defects were observed, electrical resistivity values ranging from 0.081 to 0.103Ω/sq. indicated that high temperature and easily oxidized metals can be successfully printed and cured on several commonly used polymer additive manufacturing materials. These results indicate that pulsed photonic curing holds tremendous promise as an enabling technology for next generation multi- material additive manufacturing processes.

Large area photonic flash soldering of thin chips on flex foils for flexible electronic systems: In situ temperature measurements and thermal modelling

In this work photonic energy from a high power xenon flash lamp is used for soldering thin chips on polyimide and polyester foil substrates using standard Sn-Ag-Cu lead free alloys. The absorption of the xenon light pulse leads to rapid heating of components and tracks up to temperatures above the solder melting temperature, while the temperature in the organic foil substrates remains low. Due to its high transparency the temperature in the delicate polyester foil remains low enough to avoid damage and allows fast soldering with standard lead-free alloys. The technology is fast and could be applied in-line in roll-to-roll fabrication of flexible electronics. In situ temperature measurements were performed and compared to finite element model predictions of the temperature in the chip during and after application of the photonic pulse. The accuracy of the model is within 10°C for the tested samples, which allows it to be used in developing photonic flash soldering compatible circuit designs.[Figure not available: see fulltext.].

Dielectric Properties of UV Cured Thick Film Polymer Networks through High Power Xenon Flash Lamp Curing

ABSTRACTHigh-energy flash cure lamps process thick film materials (<10 um) over large areas (<100 cm2) within milliseconds and are capable to deliver higher energy and power densities (20 J/cm2 and 20 kW/cm2) allowing for a more complete curing and elimination of flaws that would exist in conventional treatment. Click reactions are especially attractive for patterned devices as they have minimal shape change during curing and have a more predictable structure compared to free radical acrylate polymerization. Pentaerythritol tetrakis(3-mercaptopropionate) and 2,4,6-Triallyloxy-1,3,5-triazine were combined at 3:4 by weight and then spin coated on copper foil substrates. The solutions were processed both thermally and with exposure to a xenon flash bulb. Thermal treatment consisted of heating the sample at 80°C on a hot plate over night. Flash curing was accomplished using a Novacentrix Pulseforge 1300 system. The flash lamp curing fluence and intensities were varied to determine their effects on degree of cross-linking, dielectric constant, breakdown field and energy storage. The degree of cross-linking was determined through comparative FTIR studies. Dielectric constant was measured using an Agilent 4294a impedance analyzer from 100 Hz-100 MHz with a two terminal setup. Breakdown strength and energy density measurements were taken using Radiant Technology's Precision Ferroelectric tester with a 10 kV source. The printed films averaged 1-3 microns thick as observed by an SEM cross section measurement. It was found that dielectric constant varies with both treatment intensity and fluence. Energy densities were calculated using the ideal capacitor equation and ranged from 1.5-4.8 J/cm3.

The removal of co-deposited hydrocarbon films from plasma facing components using high-power pulsed flashlamp irradiation

The use of carbon-based materials for first wall components in tokamaks results in the formation of hydrocarbon deposits on divertor components that could lead to a high level of tritium retention in future fusion devices. Experiments at UMIST have demonstrated that photonic cleaning using high power Xenon flashlamp sources is an efficient method for removing such films and represents a good candidate technology for international thermonuclear experimental reactor (ITER) operations. Studies have shown that effective film removal occurs at a fluence threshold of between 1.9 and 2.5J/cm2. The by-products of the cleaning process, both particulates and gases, have been characterised using particle sizing spectrometry and quadrupole mass spectrometry respectively. It is found that hydrogen, methane, acetylene, ethylene, ethane and carbon dioxide are the principal gaseous products produced during the cleaning process, which also produces a significant fraction of particulates in the size range 2–20μm.

Time-dependent behavior of a pulsed high power xenon flashlamp. Application to the Mega-Joule laser pumping

A numerical model has been developed for studying the time-dependent behavior of cylindrical high power xenon flashlamp. The equations of local energy conservation and mass conservation are solved using the finite volume method to give plasma parameters such as radial temperature profiles, instantaneous emission spectra, pressure, velocity, arc conductance, etc. In a first approximation the plasma is described under local thermodynamic equilibrium, LTE. The results are given as a function of time over the pulse and for several nodes in the cross section. Then the detailed spectral and temporal calculations of the output radiation from xenon flashlamp and radiation efficiencies are provided.

Effect of the conditions during photostimulated epitaxy on the structure of the resulting films

A study has been made of how electromagnetic radiation influences the growth of epitaxial structures. Experiments on the growth of IV–VI films used a high-power xenon flashlamp and pulsed and cw UV lasers. The conditions which result in the growth of nonplanar film structures were determined. An experimental study was made of the properties of indium-doped films, including the transition layer between the film and the substrate and film peeling processes. A model for processes at the crystallization surface is examined. The kinetics of defects must be taken into consideration in an analysis of photostimulated epitaxy.