As the world transitions to renewable energy sources, efficient energy storage is crucial for managing power fluctuations and decarbonize crucial high temperature processes. Achieving grid balance and optimizing renewable energy capacity requires innovative solutions. One promising option is the conversion of electrical energy into hydrogen through Anion Exchange Membrane Water Electrolysis (AEM-WE).AEM-WE combines high hydrogen production rates per electrode area and little production site footprint of Proton Exchange Membrane Water Electrolysis (PEM-WE) with cost-effectiveness of non-noble electrode materials utilized in Alkaline Water Electrolysis (A-WE). To further optimize AEM-WE, it is essential to improve hydrogen production while reducing material costs. This can be achieved through innovative approaches to electrocatalyst and electrode design. However, developing cost-effective catalysts that combine superior efficiency and robustness in aqueous environments, ideally in alkaline conditions, remains a big challenge. In this work, two electrode preparation approaches are investigated. For the anodic OER a corrosion synthesis is been developed to form highly active NiFe-layered double hydroxide (LDH) structures on nickel non-woven porous transport layers (PTL). A highly active cell can be combined with a cathodic HER catalyst, prepared by electrochemical deposition Ni-S on a stainless steel non-woven PTL.In single cell AEM water electrolysis using 1 M KOH-solution utilizing the prepared NiFe-LDH anode and Pt/C cathode, 2.7 A/cm² at 2 V were achieved, surpassing commercially available powder catalysts like NiFe-oxide. Comparative analysis of Ni-S cathode with NiFe-LDH, integrated into a membrane electrode assembly demonstrated superior AEM-WE performance, outperforming the mentioned platinum on carbon catalysts. Electrochemical impedance spectra indicated higher charge transfer activity of Ni-S cathode compared to Pt/C. Importantly, the electrodes prepared in this study exhibited stability under accelerated electrochemical stress tests for 1000 cycles.These approaches provide a simple, inexpensive, scalable and therefore industry-relevant fabrication method with improved active areas and excellent catalytic activity during AEM water electrolysis. Figure 1
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