High Fermentation Rate Research Articles

Evaluation of a Novel Potentially Probiotic/Pediococcus acidilactici ORE5 in Lactic Acid Fermentation of Cornelian Cherry Juice: Assessment of Nutritional Properties, Physicochemical Characteristics, and Sensory Attributes

The present research survey aimed to investigate the effect of a novel, potentially probiotic strain Pediococcus acidilactici ORE5 on the fermentation of Cornelian cherry for 24 h at 30 °C, followed by cold storage for 4 weeks. Two fermentation systems were established, differing in the form of P. acidilactici ORE5 applied as starter culture of (i) free cells and (ii) immobilized cells in delignified wheat bran. A high lactic acid fermentation rate was recorded, especially in the case of immobilized cell application, since lactic acid levels were determined at 184.8 mg/100 mL and acetic acid at 12.7 mg/100 mL. High probiotic load was observed throughout all studied periods, even at the fourth week of cold storage for both fermentation systems (above 8 log cfu/mL). The total phenolics content (TPC) of the fermented juices was high elevated compared to the unfermented one in all studied periods. When immobilized cells were applied, the TPC of the fermented juice attained the highest values (224.4.5–285.1 mg GAE/100 mL) compared to the juice fermented with free cells (204.5–258.4 mg GAE/100 mL) and the unfermented juice (140.5–165.8 mg GAE/100 mL). Improvements in the sensorial features of the fermented juice compared to the unfermented were also recorded during cold storage. Overall, the results of the present research demonstrated that P. acidilactici ORE5 can be successfully applied in lactic acid fermentation of Cornelian cherry juice, leading to a functional product with increased nutritional value, high probiotic load, and improved sensorial features.

Investigation of changes in the fine structure of sorghum starch in the baijiu fermentation process

In fermentation to produce the alcoholic liquor baijiu, sorghum starch is the main carbohydrate source, being hydrolyzed and converted into ethanol and aromatics. The mechanisms of starch hydrolysis which affect fermentation quality and efficiency are not fully understood. To investigate this, three sorghum varieties were used as fermentation material, with two fermentation methods. Changes in the amounts of various components and in starch molecular structure in lees (sediment) during fermentation were investigated. The lees from waxy sorghum had higher fermentation rates and saccharification power than those from normal sorghum in the early stage of fermentation, but decreased below those of normal sorghum in the end stage of fermentation, due to increased accumulation of acid, which inhibited enzyme activities, and even stopped fermentation. The chain-length distributions of both amylopectin and amylose in the lees did not show significant changes with fermentation, showing that starch in sorghum grain cannot be hydrolyzed directly, but only by hydrolysis of starch leached from the grain into the water; this is in accord with data from electron micrographs indicating that starch hydrolysis happened in the leachate rather than in the lees. This information can help manufacturers fine-tune their processes to improve production processes and product.

Simulating Rumen Conditions Using an Anaerobic Dynamic Membrane Bioreactor to Enhance Hydrolysis of Lignocellulosic Biomass.

An anaerobic dynamic membrane bioreactor (AnDMBR) mimicking rumen conditions was developed to enhance the hydrolysis of lignocellulosic materials and the production of volatile fatty acids (VFAs) when treating food waste. The AnDMBR was inoculated with cow rumen content and operated at a 0.5 day hydraulic retention time, 2-4 day solids retention time, a temperature of 39 °C, and a pH of 6.3, characteristics similar to those of a rumen. Removal rates of neutral detergent fiber and acid detergent fiber of 58.9 ± 8.4 and 69.0 ± 8.6%, respectively, and a VFA yield of 0.55 ± 0.12 g VFA as chemical oxygen demand g volatile solids (VS)fed-1 were observed at an organic loading rate of 18 ± 2 kg VS m-3 day-1. The composition and activity of the microbial community remained consistent after biofilm disruption, bioreactor upset, and reinoculation. Up to 66.7 ± 5.7% of the active microbial populations and 51.0 ± 7.0% of the total microbial populations present in the rumen-mimicking AnDMBR originated from the inoculum. This study offers a strategy to leverage the features of a rumen; the AnDMBR achieved high hydrolysis and fermentation rates even when treating substrates different from those fed to ruminants.

Integrated meta-omics approaches reveal Saccharopolyspora as the core functional genus in huangjiu fermentations

Identification of the core functional microorganisms in food fermentations is necessary to understand the ecological and functional processes for making those foods. Wheat qu, which provides liquefaction and saccharifying power, and affects the flavor quality, is a key ingredient in ancient alcoholic huangjiu fermentation, while core microbiota of them still remains indistinct. In this study, metagenomics, metabolomics, microbial isolation and co-fermentation were used to investigate huangjiu. Although Aspergillus is usually regarded as core microorganism in wheat qu to initiate huangjiu fermentations, our metagenomic analysis showed that bacteria Saccharopolyspora are predominant in wheat qu and responsible for breakdown of starch and cellulose. Metabolic network and correlation analysis showed that Saccharopolyspora rectivirgula, Saccharopolyspora erythraea, and Saccharopolyspora hirsuta made the greatest contributions to huangjiu’s metabolites, consisting of alcohols (phenylethanol, isoamylol and isobutanol), esters, amino acids (Pro, Arg, Glu and Ala) and organic acids (lactate, tartrate, acetate and citrate). S. hirsuta J2 isolated from wheat qu had the highest amylase, glucoamylase and protease activities. Co-fermentations of S. hirsuta J2 with S. cerevisiae HJ resulted in a higher fermentation rate and alcohol content, and huangjiu flavors were more similar to that of traditional huangjiu compared to co-fermentations of Aspergillus or Lactiplantibacillus with S. cerevisiae HJ. Genome of S. hirsuta J2 contained genes encoding biogenic amine degradation enzymes. By S. hirsuta J2 inoculation, biogenic amine content was reduced by 45%, 43% and 62% in huangjiu, sausage and soy sauce, respectively. These findings show the utility of Saccharopolyspora as a key functional organism in fermented food products.

수박씨 파우더를 이용한 식빵의 품질 특성

The purpose of this study is to utilize watermelon seed which has various healthy functions, for baking. This study investigated quality characteristics of white pan bread with watermelon seed powder and tried to find the optimum ratio of watermelon seed powder for breadmaking. We made bread that replaced flour with watermelon seed powder by 0% (CON), 5% (WSP5), 10% (WSP10), 15% (WSP15) and 20% (WSP20). We examined several quality characteristics of the breads. CON had the highest fermentation rate whereas chewiness, brittleness and hardness. The higher watermelon seed content, the higher chewiness, brittleness and hardness of the bread. CON had the highest volume and specific volume and those were decreased with the most amounts of watermelon seed powder. Moisture content was increased with higher amounts of watermelon seed. As a result of shelf-life tests, WSP20 had the highest hardness for all the time. The results of the acceptance test showed that WSP20 had the lowest point for every data except the flavor and the taste which didn’t show any significant differences among five samples. Despite the addition of watermelon seed powder, WSP5 and WSP10 had the best overall acceptance and they did not show significant differences with CON in the various experimental measurements. So, they have seen suitable to make white pan bread.

Co-Fermentations of Kveik with Non-Conventional Yeasts for Targeted Aroma Modulation.

Kveik are consortia of yeast used for farmhouse ale production in Western Norway. Yeast strains derived from these mixtures are known, for example, for their high fermentation rate, thermotolerance, lack of phenolic off flavor production (POF-) and strong flocculation phenotype. In this study, we used five single cell yeast isolates from different Kveik yeasts, analyzed their fermentation and flavor production, and compared it with a typical yeast used in distilleries using 20 °C and 28 °C as the fermentation temperatures. One of the isolates, Kveik No 3, showed an impairment of maltotriose utilization and thus a reduced ethanol yield. Kveik fermentations for spirit production often harbor bacteria for flavor enrichment. We sought to improve Kveik fermentations with non-conventional yeasts (NCY). To this end we co-fermented Kveik isolates with Hanseniaspora uvarum, Meyerozyma guilliermondii and Pichia kudriavzevii using 5:1 ratios (Kveik vs. NCY) at 20 °C. The combinations of Kveik No 1 with P. kudriavzevii and Kveik No 1 with Hanseniaspora uvarum showed substantially increased amounts of specific volatile aroma compounds that were previously identified in the NCYs. Our results indicate that Kveik isolates appear to be suitable for co-fermentations with certain NCY to enhance beer or spirit fermentations, increasing the potential of these yeasts for beverage productions.

Physicochemical analysis of Ugandan tea (Camellia sinensis) germplasm reveals potential commercial green and black tea varieties

ABSTRACT Tea (Camellia sinensis L.) is an important beverage consumed worldwide. In Uganda, it is the second-largest and highly prioritized export crop after coffee and provides the much-needed jobs to more than 800,000 people. Despite its importance in the country, the crop has received very limited research attention for its improvement and optimal utilization. This study was aimed at characterizing existing tea germplasm in Uganda to inform future breeding initiatives for market-preferred tea varieties. Fifty-eight advanced tea clones were randomly selected from the tea germplasm conserved at Uganda’s Tea Research Center in Rwebitaba and analyzed in the laboratory for eight physicochemical descriptors. Hierarchical cluster analysis performed on the 58 clones using Cluster-R package revealed four main clusters, indicating the existence of variation for physicochemical parameters within tested germplasm. This variation can be exploited to select among and/or improve the studied germplasm genetically for quality. High fermentation rate, which is one of the key indicators for good-quality black teas, revealed 15 fast-fermenter tea clones. Clone “UTR12/12” was identified as the most rapid fermenter, fully fermenting within 30 min, which implies a good clone for black tea. The clone also had the highest polyphenol content (26.7%), higher than the high-quality clone “UTR6/8” (control). Other tea clones whose polyphenol content was within the range of the control black tea clone were: “UTR144/10” (20.9%) and ‘UTR144/17, (20.66%). The identified promising black tea clones can be advanced to multi-location trials for further evaluation and selection for eventual variety release as commercial black-tea clones.

Multi-Omics Study of Keystone Species in a Cystic Fibrosis Microbiome.

Ecological networking and in vitro studies predict that anaerobic, mucus-degrading bacteria are keystone species in cystic fibrosis (CF) microbiomes. The metabolic byproducts from these bacteria facilitate the colonization and growth of CF pathogens like Pseudomonas aeruginosa. Here, a multi-omics study informed the control of putative anaerobic keystone species during a transition in antibiotic therapy of a CF patient. A quantitative metagenomics approach combining sequence data with epifluorescence microscopy showed that during periods of rapid lung function loss, the patient’s lung microbiome was dominated by the anaerobic, mucus-degrading bacteria belonging to Streptococcus, Veillonella, and Prevotella genera. Untargeted metabolomics and community cultures identified high rates of fermentation in these sputa, with the accumulation of lactic acid, citric acid, and acetic acid. P. aeruginosa utilized these fermentation products for growth, as indicated by quantitative transcriptomics data. Transcription levels of P. aeruginosa genes for the utilization of fermentation products were proportional to the abundance of anaerobic bacteria. Clindamycin therapy targeting Gram-positive anaerobes rapidly suppressed anaerobic bacteria and the accumulation of fermentation products. Clindamycin also lowered the abundance and transcription of P. aeruginosa, even though this patient’s strain was resistant to this antibiotic. The treatment stabilized the patient’s lung function and improved respiratory health for two months, lengthening by a factor of four the between-hospitalization time for this patient. Killing anaerobes indirectly limited the growth of P. aeruginosa by disrupting the cross-feeding of fermentation products. This case study supports the hypothesis that facultative anaerobes operated as keystone species in this CF microbiome. Personalized multi-omics may become a viable approach for routine clinical diagnostics in the future, providing critical information to inform treatment decisions.

Development of a method for producing a healthy drink based on fermented beet juice

The object of research is a method of producing a fermented drink from natural raw materials, the consumption of which will provide the human body with probiotics, prebiotics, vitamins and antioxidants. The work used general scientific research methods, in particular, analysis and synthesis, as well as physicochemical methods for determining the composition and properties of raw materials and the finished product. Beetroot and its juice are insufficiently used in the food and processing industries, therefore this particular type of raw material has great reserves and prospects for creating health products. The work is aimed at improving the method of obtaining fermented beet juice enriched with ginger extract. For the production of the drink, the root crops of the Cylindra variety were chosen, which had a high content of dry substances and sugars, and were also characterized by a better storage capacity with minimal losses of biologically active substances. It has been established that when obtaining juice, it is advisable to process crushed pectolytic beets with the enzyme preparation Fructocyme MA-X-Press (manufacturer Russia). This makes it possible to increase the juice yield by 14.9 %, the amount of dry matter by 2.1 % and the sugar content by 1.7 %. To ferment the juice used bacterial preparations of lacto- and bifidobacteria in the amount of 5 % by weight of raw materials. The fermentation was carried out at a temperature of 37 °C for 24 hours. It was found that when using the preparation of B. longum bifidobacteria, which have good stability in an acidic medium, a higher fermentation rate is achieved. To enrich the drink with substances with antioxidant properties, ginger root extract was used. The health-improving effect of the fermented drink is due to the use of exclusively natural plant materials and the use of probiotic cultures of microorganisms in the technological process, which improve the functioning of the gastrointestinal tract and are factors that stimulate the immune system.

Fractionation of carbohydrates and proteins and in vitro rumen kinetics of corn silage under various storage durations

The experiment evaluated the effects on the chemical composition (fermentation, kinetic parameters, and protein and carbohydrate fractions) of corn silage after various storage durations (45, 90, 180, and 360 days). Experimental mini silos of the corn plants were made and opened after various storage periods. The experimental design was completely randomized with four treatments and four replications per treatment. Variables such as pH, lactic acid and acetic acid showed a quadratic effect, whereas effluent and gas losses increased linearly with prolonged storage. Proteolysis was observed with an increase in storage, resulting in a rise in ammonia-N, soluble N, and non-protein N concentration and reduction in true protein. The soluble carbohydrate fractions were reduced, and digestible and indigestible fibre were increased. For the kinetic degradation parameters of the silages obtained through in vitro gas methodology, the highest fermentation rate occurred in the first 12 hours of incubation, and the highest volume of gas produced within 96 hours was obtained for silages with shorter storage (45 days). The increase in storage resulted in greater losses and lower ruminal degradability in vitro, causing a decrease in protein quality and nutritional value.

In vitro fermentability of a broad range of natural ingredients by fecal microbiota from lean and obese individuals: potential health benefits

The prevalence of obesity and related complications is continuously increasing while the gut microbiota might have a significant role to address this challenge. In this context, the food industry generates large amounts of residues that could be likely revalorised as functional ingredients. Hence, we evaluated the fermentability of food skins, husks, shells, trimming residues, mosses and mushrooms, which were subjected to in vitro fermentation with faecal microbiota from lean and obese adults. We demonstrated for the first time that pumpkin skin is highly fermented by human faecal microbiota showing pH-lowering effects and promoting gas and SCFA production. Furthermore, brewers’ spent grain generated an inulin-like SCFA profile after microbial fermentation, whereas Irish moss, plum skin, quinoa husk and mushrooms, including Armillaria mellea and Boletus edulis, showed high fermentation rates. Remarkably, although propionate production was significantly higher in obese individuals, the fermentability of the ingredients was similar between lean and obese conditions.

Influence of blackberry juice addition on mead fermentation and quality

Introduction. Mead, one of the oldest alcoholic beverages that man consumed is obtained by fermentation of honey solution, and contains from 8 to 18% vol. ethanol. Honey can be considered as an excellent source of carbohydrates for the fermentation process, but low concentrations of other substances in the honey can slow down the process. Blackberry (Rubus fruticosus L.) contains dietary fibers, vitamin C (ascorbic acid), vitamin A, vitamin E, potassium and calcium, along with the phenolic metabolites that are a source of possible health benefits.
 Study objects and methods. In this study was investigated the influence of blackberry juice addition on mead fermentation process, chemical composition and antioxidative activity. Dynamics of the fermentation process were controlled based on weighing the flasks in time on a scale every 24 h throughout the alcoholic fermentation. At the end of fermentations, oenological parameters of mead: dry matter content, pH, volatile acidity and ethanol content and reducing sugars. For the determination of antioxidative capacity the content of total phenolics, total flavonoids and total flavonols were measured and two tests were performed: DPPH and ABTS.
 Results and discussion. Addition of blackberry juice had a positive effect on fermentation dynamics (almost 25% higher rate of fermentation than in control samples), and improved all physicochemical characteristics and composition of resultant meads. Also, meads with the addition of blackberry juice had a significantly higher concentration of total phenolics, total flavonoids and total flavonols and significantly stronger antioxidative properties compared to the control meads without juice addition. The highest total phenolics, total flavonoids and total flavonols content was determined in the mead with the maximum addition of blackberry juice (B20W): it reached 490.88, 50.34 and 62.57 μgQE.mL–1, respectively, and was 6-fold higher for total phenolics and total flavonoids content, and 10-fold higher for total flavonols content than in the mead without juice addition (CW). The strongest antioxidative activity was determined in the B10W mead; it accounted for 6.98 μgTE.mL–1 (DPPH assay) and 0.65 μgTE.mL–1 (ABTS assay), what was 1.5-fold and 3-fold higher, respectively, than in the mead without juice addition (CW).
 Conclusion. The conducted study demonstrated that the use of blackberry juice influenced the course of fermentation of meads as well as their physicochemical and antioxidative properties (positive effect on fermentation dynamics – almost 25% higher rate of fermentation than in control samples, and improvement of all physicochemical characteristics and composition of resultant meads).

Complete genome sequence and analysis of a Saccharomyces cerevisiae strain used for sugarcane spirit production.

Distillation of fermented sugarcane juice produces both rum and cachaça, significant sources of revenue in Brazil and elsewhere. In this study, we provide a genomic analysis of a Saccharomyces cerevisiae strain isolated from a cachaça distillery in Brazil. We determined the complete genome sequence of a strain with high flocculation capacity, high tolerance to ethanol, osmotic and heat shock stress and high fermentation rates and compared the sequence with that of the reference S288c genome as well as those of two other cachaça strains. Single-nucleotide polymorphism analysis identified alterations in genes involved in nitrogen and organic compound metabolism, integrity of organelles and ion homeostasis. The strain exhibited fragmentation of several flocculation genes relative to the reference genome, as well as loss of a stop codon in the FLO8 gene, which encodes a transcription factor required for FLO gene expression. The strain contained no genes not present in the reference genome strain but did lack several genes, including asparaginase genes, maltose utilization loci, and several genes from the tandem array of the DUP240 family. The three cachaça strains lacked different sets of genes, but the asparaginase genes and several of the DUP240 genes were common deficiencies. This study provides new insights regarding the selective pressure of sugarcane fermentation on the genome of yeast strains and offers additional genetic resources for modern synthetic biology and genome editing tools.

Effects of Different Controlled Temperatures on Spanish-Style Fermentation Processes of Olives.

This work aimed to determine the effect of applying different temperatures during the fermentation process of Spanish-style table olives. ‘Manzanilla de Sevilla’ (southwest of Spain, Badajoz) and ‘Manzanilla Cacereña’ (northwest of Spain, Caceres) olives were processed at an industrial scale in table olive fermenters whose brine was subjected to different thermal treatments. One of the three conducted experiments found that maintaining brine at 20–24 °C over a 3-month period led to optimum firmness, better color indices, and greater free acidity and lactic acid bacteria populations in comparison to an unheated control. Furthermore, raising the temperature of the fermenter to 20–24 °C accelerated the fermentation process, provoking better lactic bacteria and yeast growth without affecting olive firmness. The higher fermentation rate (shorter time to completion) associated with temperature-controlled olives also reduced the marketing time of the final product. Controlling brine temperature led to a better aspect and color, higher acidity, lower bitterness, and better overall assessment of processed olives. In addition, ‘Manzanilla de Sevilla’ olives presented a higher phenolic content than ‘Manzanilla Cacereña’ olives. Preliminary evidence is presented suggesting that ‘Manzanilla Cacereña’ olives appear highly amenable to Sevillian-style processing. The present innovative work demonstrates the importance of applying different thermal treatments to brine to control the temperature during the industrial fermentation of table olives during the cold season.

Nutritional potentialities of neem (Azadiracthaindica) plant parts as supplementary feed in ruminant production system

This study was conducted to determine and compare the nutritional value of plant parts of neem as supplementary feedin ruminant production systems. Fresh matured leaves, and bark of Neem (Azadirachta indica) were collected, air dried and analyzed for chemical] and phytochemical constituents namely saponins, alkaloids, flavonoids and tannins as well as in vitro gas production and Dry matter digestibility. Results showed that the proximate and fibre fractions composition as well as the concentration of phytochemicals differed (P< 0.05) across plant parts with a tolerable range of values that could supply critical nutrients needed to enhance ruminalmicrobial growth and fermentation. Crude protein contentswere highest in leaves (19.76%) with bark having the least values (7.20%), while fibre fractions and phytochemical constituents were highest in bark with least values observed in seeds. Kinetics of gas production differed (P < 0.05) among plant parts with the leaves showing a shorter lag time and higher rate of fermentation. Gas production of neem plant parts increased (P

Repeated batches as a strategy for high 2G ethanol production from undetoxified hemicellulose hydrolysate using immobilized cells of recombinant Saccharomyces cerevisiae in a fixed-bed reactor

BackgroundThe search for sustainable energy sources has become a worldwide issue, making the development of efficient biofuel production processes a priority. Immobilization of second-generation (2G) xylose-fermenting Saccharomyces cerevisiae strains is a promising approach to achieve economic viability of 2G bioethanol production from undetoxified hydrolysates through operation at high cell load and mitigation of inhibitor toxicity. In addition, the use of a fixed-bed reactor can contribute to establish an efficient process because of its distinct advantages, such as high conversion rate per weight of biocatalyst and reuse of biocatalyst.ResultsThis work assessed the influence of alginate entrapment on the tolerance of recombinant S. cerevisiae to acetic acid. Encapsulated GSE16-T18SI.1 (T18) yeast showed an outstanding performance in repeated batch fermentations with cell recycling in YPX medium supplemented with 8 g/L acetic acid (pH 5.2), achieving 10 cycles without significant loss of productivity. In the fixed-bed bioreactor, a high xylose fermentation rate with ethanol yield and productivity values of 0.38 gethanol/gsugars and 5.7 g/L/h, respectively were achieved in fermentations using undetoxified sugarcane bagasse hemicellulose hydrolysate, with and without medium recirculation.ConclusionsThe performance of recombinant strains developed for 2G ethanol production can be boosted strongly by cell immobilization in alginate gels. Yeast encapsulation allows conducting fermentations in repeated batch mode in fixed-bed bioreactors with high xylose assimilation rate and high ethanol productivity using undetoxified hemicellulose hydrolysate.

Optimization of Culture Conditions for Amoxicillin Degrading Bacteria Screened from Pig Manure.

(1) Objective: The objective of this study was to screen amoxicillin (AMX)-degrading bacterial strains in pig manure and optimize the fermentation conditions for these strains to achieve high fermentation rate, which can provide an effective way for the practical application of bacterial strains as antibiotic-degrading bacterial in treating livestock waste for antibiotic residues. (2) Methods: Antibiotic susceptibility tests and high-performance liquid chromatography tandem mass spectrometry (HPLC-MS/MS) were employed to screen AMX-degrading bacterial strains in pig manure. The culture conditions were optimized for AMX-degrading bacterial strains using Plackeet–Burman design (PBD), the steepest ascent design, and the response surface methods, coupled with the Box–Behnken design (BBD). The effects of culture time, temperature, rotator (mixing) speed, inoculum level, and initial pH value on the growth of AMX-degrading strains were investigated. Experimental data obtained from BBD were utilized to generate a second-order polynomial regression model for evaluating the effects of the tested variables on the optical density at 600 nm (OD600) of culture solutions as the growth indicator for the screened AMX-degrading strains. (3) Results: The initial pH, culture time, and the inoculum level had significant effects on the OD600 value (growth) of the screened AMX-degrading strains. The initial pH value was found to be the most critical factor influencing the growth of bacteria. The optimized culture condition for the bacterial growth determined by the response surface methodology was: the initial pH of 6.9, culture time of 52 h, and inoculum level of 2%. The average OD value of 12 different fermentation conditions in the initial fermentation tests in this study was 1.72 and the optimization resulted in an OD value of 3.00. The verification experiment resulted in an OD value of 2.94, which confirmed the adequacy of the optimization model for the determining the optimal culture condition. (4) Conclusions: The growth of the screened strain of AMX-degrading bacteria could be optimized by changing the fermentation conditions. The optimization could be achieved by using the Box–Behnken response surface method and Plackett–Burman experimental design.

Electrospray patterning of yeast cells for applications in alcoholic fermentation

Yeast cells patterned by pulsed jet electrospray showed a high alcoholic fermentation rate. Multi-dimensional patterns of individual yeast cells were produced by varying the experimental parameters of the electrospray system. The electrospray process, which employed a vibrational electric field, could control patterns of viable yeast cells at a cellular resolution. This novel system for electrospraying viable cells can be applied to biological process engineering including whole cell biochip techniques and micro fermentation processes for biochemical studies.

Influence of particle size and density on mean retention time in the rumen of dairy cows

Increasing rumen-undegraded protein is one challenge of ruminant nutrition to both meet protein requirements of animals and reduce nitrogen excretion in the environment by increasing nitrogen efficiency. Industrial processes using heat or tanning to reduce rumen protein degradation have certain limitations, such as difficulty in balancing low ruminal degradation and high intestinal digestibility. Reducing the mean retention time (MRT) in the rumen by varying the size and density of particles may be another promising way to increase the rumen-undegraded protein proportion of concentrate feeds and improve the effectiveness of industrial processes. Spherical plastic particles of 3 mean diameter sizes (1, 2, and 3 mm) and 4 densities (0.9, 1.1, 1.3, and 1.5) were used to study the combined effect of size and density on the MRT of particles without interactions with microbial fermentations. Dynamics of fecal excretion of particles were monitored over 106 h (17 sampling times) in a Latin square experiment with 4 lactating cows. Cumulative particle excretion curves were fitted to a double exponential model to calculate total MRT in the digestive tract (TMRT), MRT in 2 compartments (MRT1 and MRT2), and retention time in the intestines' tubular section (TT). Differences in density had a quadratic effect, with densities of 1.1 and 1.3 yielding lower TMRT (29.5 and 31.2 h, respectively) than the densities of 0.9 and 1.5 (TMRT = 64.0 and 51.2 h, respectively). Similar responses were observed for MRT1, which was assumed to be the ruminal MRT for densities 1.1 and 1.3 (8.9 and 10.5 h, respectively) compared with densities 0.9 and 1.5 (39.6 and 22.6 h, respectively). Differences in diameter had a linear effect on TMRT (12.9 h longer for 3 mm than for 1 mm) and on TT. A combined effect of size and density was observed and particle size had no effect on TMRT when density was 1.1 to 1.3; however, outside this range, an increase in particle diameter increased TMRT. Consequently, a density of 1.2 to 1.3 is optimal for the escape of particles. As smaller particles of concentrates lose functional specific gravity more rapidly than larger particles due to their higher fermentation rate, our results, obtained with plastic particles, suggest that a diameter slightly greater than 3 mm seems a compromise to delay the start of fermentation and allow for rapid passage through the reticulo-omasal orifice.

Improving Fermentation Rate during Use of Corn Grits in Beverage Alcohol Production

Corn grits are commonly used adjuncts in the brewing industry in the United States, especially for lager beers. The major challenge of using a high amount of adjuncts in the brewing process is reduced levels of nutrients available to yeast during fermentation, which negatively affects the growth and functioning of yeast, and results in sluggish fermentation. The problem is usually addressed by adding external nutrition. The objective of this work was to assess the suitability of corn components other than brewer’s grits to improve the fermentation rates. Water obtained after soaking of corn germ, a vital source of lipids and soluble proteins, was investigated as a source of nutrient during brewing of 40:60 (w/w) corn grits and malt mixture. Performance of water-soluble nutrients from germ of two corn verities, yellow dent corn and flint corn, was investigated. Germ soak water was added during corn grits slurry formation before mashing. The addition of germ water increased the free amino nitrogen levels by 37% and Zn concentrations by 3.6 times in the wort, which resulted in up to a 28% higher fermentation rate (between 48 to 72 h of fermentation) and shortened the fermentation time from 120 to 96 h. The use of water obtained from the soaking of flint corn germ resulted in a similar shortening of fermentation time. In another approach, nutrient-rich concentrated germ soak water was directly added into the wort, which also resulted in similar improvements in the fermentation rate as those from adding germ soak water during slurry formation. Due to leaching of micronutrients and soluble proteins, the oil concentrations in the germ increased by more than 30%, enhancing its economic value.