AbstractExperiments are described which show that stresses in amorphous polymers can be measured by diffracting X‐rays at high Bragg angles from a filler consisting of crystalline particle or powders. The method is applicable, when calibrated, to both applied and residual stresses, to stress relaxation studies, to both tensile and compressive stresses, to both interior and surface positions in an object, and to composites of various types as well as to polymers that are substantially homogeneous. In the lower (Hookian) range, strains and stresses in metallic embedded particles increase linearly with applied stresses and strains in the matrix. When applied stresses exceed an apparent yield point, which correlates with the yield strength of the metallic filler, the elastic strains in the particles increase only slightly or even decrease as the matrix strains are increased, and with constant applied strain, the particles reveal changes due to relaxation. Strains in the particles are found to be smaller, and stresses higher, than in the matrix. Tests of graphite‐fiber epoxy composites with embedded filings of silver or aluminum alloy show that compressive residual stresses from curing at 350°C and cooling to room temperature are registered in the particles as well as stresses externally applied to the cured composite. Precision of the order of 1000 psi (0.7 kg/mm2 or 6.9 M Pa) was obtained with measurements made and evaluated rapidly and simply; with more refined techniques, much higher precision would be possible.
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