Granulated Foam Glass Research Articles

Modeling and Experimental Study of Packing Density of Foam Glass Concrete

The paper deals with the process of production and properties of foam glass concrete – a composite material consisting of modified gypsum binder and granulated foam glass as an aggregate. Foam glass concrete has high strength, durability, environmental friendliness and low thermal conductivity, which makes it a promising material for wall structures. Optimal packing densities were obtained by using programs developed by the authors in the Python programming language to calculate the optimal diameters of three fractions of granular foam glass in an orthogonal or hexagonal packing model. The compressive and flexural strength and thermal conductivity coefficient were investigated on samples of different compositions. The value of the thermal conductivity coefficient of the foam glass concrete was reduced due to the air-entraining additive. In conclusion, the optimum composition of foam glass concrete was proposed taking into account all investigated parameters.

Fabrication of granular foam glass aggregates from soda lime silicate glass waste

Granular foam glass aggregates were fabricated from a soda lime silicate glass waste which utilized crude glycerol as a foaming agent and sodium silicate as a binder. The granulation and the foaming process were carried out by a granulator and an electric rotary furnace. The study investigated at first the foaming behavior of different foam glass formulations at various sintering temperatures. Three compositions were formulated which utilized glass powder at 85 wt%, 90 wt%, and 95 wt%, respectively. Sintering was carried out at temperatures from 800℃ to 1200℃ to evaluate for the foaming and melting characteristics. Foam glass with 90% glass powder showed overall uniform pore size distribution and small pores at 800℃ to 900℃ while heating above 1000℃ resulted in sample distortion caused by glass melting and the collapse of foam glass structure. Foam glass composition with 90% glass powder was selected for the fabrication of foam glass granules at the sintering temperatures of 850℃ and 900℃ in rotary furnace. The best result was obtained at 850℃ where the granules did not melt and stick together whereas at 900℃ glass melting on the surface of the foam glass granules occurred significantly.

Использование пеностекла (гранулированного) в очистке городских поверхностных сточных вод

Introduction. When purifying natural objects from heavy metals a decisive role is played by sorption technologies, for the development of which new kinds of sorbents are required. The aim of the study is to evaluate the sorption capacity of granulated foam glass in the treatment of surface wastewater (SW) from urbanized areas from heavy metals (on the example of Co, Cr, Cu, Fe, Ni, Pb and Zn). Materials and methods. Granulated foam glass was used as a sorbent. The sorbate was urban surface wastewater from the city of Chelyabinsk. The interaction in the sorbent-sorbate system was studied in laboratory conditions by the limited volume method of static sorption when the pollutants were in the liquid phase and brought into contact with a stationary sorbent. The contact time of the sorbent with the sorbate was varied from 3 to 168 hours and the ambient temperature from 0 to 20 °C. The structure and surface composition of the sorbents were studied using a JEOL JSM-6460LV scanning electron microscope with an attachment for micro X-ray spectral analysis. Changes in the sorbate composition during interaction with the sorbents were determined by atomic emission spectrometry on an OPTIMA 2100 DV spectrometer (Perkin Elmer). Hydrogen index was determined on a pH-meter microprocessor рН-150МИ. Results. The structure and surface composition of granulated cellular glass has been studied. The efficiency of sorption of granulated foam glass of heavy metals from urban surface wastewater has been revealed. Conclusions. The results show that the investigated granulated foam glass is an effective sorption material and allows the extraction of heavy metals (cobalt, chromium, copper, iron, nickel, lead, zinc) from urban surface wastewater.

FABRICATION OF GRANULATED FOAM GLASSES FOR LIGHTWEIGHT CONCRETE APPLIED FOR THERMAL AND SOUND INSULATION

Granulated foam glass aggregates were fabricated and applied as fillers in lightweight concrete. Soda lime silicate based glass was used as the main raw material in the foam glass process. Firing temperatures in the range of 820-850ºC were suitable for the foaming process. Granulation was processed using a rotary granulator and heated to expand in an electric rotary furnace. Foaming at 840ºC showed overall properties suitable for applying as a filler in lightweight concrete fabrication e.g. low density, high porosity, uniform of pore size. Foam glass granules processed at 840ºC were mixed with cement paste in the ratios of 5, 10, 15, and 20 vol% to study for bulk density, compressive strength, thermal conductivity, thermal resistivity and sound absorption. Overall, increasing foam glass content in concrete caused a decrease in bulk density, compressive strength and thermal conductivity coefficient. In contrast, thermal resistance and sound absorption coefficient of the foam glass filled lightweight concretes improved significantly.

Foam Glass Granule Usage in Tile Glue Mixtures That Use a Reduced Portland Cement Amount.

In the last few years, ceramic tiles and tiles from natural rock with higher measurements were used. A huge amount of tile glue is used for high-measurement tile gluing due to a special gluing technology, which is characterized by a thicker glue layer. Due to this, a higher and higher amount of tile glue is used up during decorating. Regular tile glue mixture uses up to about 50-60% cement (according to mixture mass). In carried-out experiments, a lower amount of cement was used in tile glue mixture production (30%). Additionally, 5%, 10%, 15%, 20% and 25% of sand was replaced with small foam glass granules. These granules are made from glass waste. By using foam glass granules, lighter tile glue mixtures were produced, while reducing the cement amount can lower energy usage and CO2 emissions into the atmosphere. The main properties of tile glue were investigated as follows: flow of mixture, density, compressive strength, bending strength, tensile-adhesive strength, slip and water absorption. The properties obtained during the research prove that newly produced tile glue mixtures fulfill all requirements given to these types of mixtures. A total of 25% of foam glass granule from filler mass can be used in tile glue production.

Bond strength of granulated foam glass with binder in foam glass concrete

Bond strength of granulated foam glass with binder in foam glass concrete

Using the screening layer of granulated foam glass to reduce the evaporation of hydrocarbon liquids

Introduction. The open surface of evaporation of hydrocarbon liquids during their storage in tanks (reservoirs) and in case of emergency spills are the fire hazards characterized by the mass rate of evaporation. The main way to reduce the fire hazard of hydrocarbon liquids is to isolate the evaporation surface of hydrocarbon liquids using various coatings, such as pontoons or floating roofs in tanks (reservoirs), and in case of emergency spills air-filled foam can be used, etc. An effective way to reduce the evaporation of hydrocarbon liquids is to isolate the evaporation surface using light slightly hygroscopic granular materials capable of being retained on the liquid surface by the Archimedean force. The authors address the analytical-experimental evaluation of a decrease in the mass rate of evaporation of hydrocarbon liquids when a layer of granulated foam glass shields the spill surface.Calculation methodology and results. A mathematical model has been developed to describe a reduction in the evaporation rate of hydrocarbon liquids through a “dry” layer of granulated foam glass, similar to the Bouguer – Lambert – Beer law. A method of experimental evaluation of the mass evaporation rate of hydrocarbon liquids through a shielding layer of granulated foam glass of different height has been developed. Screening coefficients for a number of hydrocarbon liquids and the averaged screening coefficient were identified using the results of an experimental research into parameters of evaporation of flammable liquids (acetone, gasoline AI-92, hexane, ethanol, kerosene, diesel fuel) through a “dry” layer of granulated foam glass of the Termoisol brand (fraction 5–7 mm) obtained using the methodology developed by the authors. Dependences between the rates of liquid evaporation through different thicknesses of a “dry” layer of granulated foam glass on the pressure of saturated vapours have been established. The area height, limited by the bottom concentration limit of the vapour flame, spreading during the evaporation of tested liquids from the free surface that may also have a shielding layer of Termoizol granulated foam glass is estimated analytically and experimentally.Conclusions. The developed mathematical model and the method of experimental estimation of the mass evaporation rate of hydrocarbon liquids allows to identify the evaporation rate of hydrocarbon liquids of different classes, and it can be used to study the parameters of evaporation shielded by materials having different granulo metric compositions.

Use of Granulated Foam Glass Ceramics in the Bases of Transport Facilities in the Arctic

Use of Granulated Foam Glass Ceramics in the Bases of Transport Facilities in the Arctic

Thermal Conductivity of Sand-Lime Products Modified with Foam Glass Granulate.

Waste glass constitutes a significant part of general waste worldwide. Unfortunately, only a small percentage is recycled. It is, therefore, quite important that it can be applied in the production of construction materials. The main aim of this article is to determine the thermal conductivity of the products modified with granulated foam glass (GFG) (recycled product) of the 0.25–0.5 mm fraction, as well as to indicate dependence of the change in volume density of samples caused by the use of GFG and the change of the thermal conductivity coefficient compared to reference samples. For the purpose of this research, various parameters were examined i.a. volume density, water absorption, determination of the pore size distribution by mercury porosimetry and determination of the heat conduction coefficient with the use of a plate apparatus. The test results were developed on the basis of a mathematical model that determined the influence of the filler on the functional properties of the product. The research has shown that the use of GFG in the sand-lime products will contribute to lowering their thermal conductivity by more than 50% compared to traditional products.

Lightweight concrete based on crushed foam glass aggregate

Increased requirements for energy saving in the operation of buildings and structures, as well as the need to adjust the raw material base, presupposes the development and improvement of lightweight concrete technologies, including the use of effective lightweight aggregates, which include granulated foam glass. The goal of the study was to develop a method for selecting the composition of lightweight concrete with foam glass gravel as a large aggregate and foam glass powder as a fine aggregate. To achieve this goal, an experiment was carried out to optimize the composition of lightweight concrete and determine the optimal proportions of the used fractions of foam glass gravel. The raw mix for producing lightweight concrete included the following components: Portland cement, foam glass gravel (mixture of fractions), glass powder (crushed foam glass gravel of 0.315 mm in size), soda glass, super plasticizing admixture, air-entraining agent and water. As a result of the implementation of the experiment and the use of the apparatus for mathematical planning, processing and optimization of the data obtained, the optimal costs of main components were established, as well as the proportions of the content of coarse aggregate fractions.

Foamed glass granulated-based self-compacting mortars: open-porosity effect on rheological and mechanical properties

The foamed glass is currently used in the manufacture of concretes as aggregate to produce lightweight concrete. The lightness of the concrete is assured by the important porosity of foamed glass granulates [GFG], however, they have a closed porosity with a smooth surface. In this respect, this study aims to use foam glass granulates with open-porosity, to produce lightweight self-compacting mortars. GFG were prepared from the glass powder – glass cullet and foaming agent – limestone, according to the current applied process for GFG – heat treatment at 850°C for 20 min. Then from GFG the sand fine aggregate – 0/5 mm was prepared by crushing and sieving. The self-compacting mortars were obtained using natural sand as fine aggregate and other mortars with granulated foam glass substituting sand at volume ratios: 30, 50 and 100 %. Rheological tests of fluidity and physical properties, i.e. density and porosity, by measuring absorption of water and mechanical tests were carried out on studied mortars. The interface of cementitious matrix/GFG granules study shows that open-porosity of GFG sand has favored adhesion to cement matrix, without causing the segregation of the mortar phases. Also, the decrease of the compressive strength for mortars exhibiting a specific lightness, was found. It should be noted that the latter property is very important in construction.

THE INFLUENCE OF GLASS CONTAINING COMPONENT ON GYPSUM BINDER AND DRY MIX MORTAR PROPERTIES

The paper studies the properties of the gypsum binder after the addition of glass containing component (crushed granulated foam glass) and the suitability of the latter for the development of a new composition of the heat-insulated gypsum mixture.It is shown that the addition of the glass containing component (GCC) fraction of 0.14–1.25 mm in the amount of 5–15 % provides the highest strength increase of the gypsum binder. The presence of GCC fractions of 0.063–0.14 mm in the composition of the gypsum binder increases its softening coefficient from 0.42 to 0.48.The main properties of the gypsum mixture are studied after the addition of the GCC fraction of 0.063–4.0 mm in the amount of 30, 40 and 50 % of the binder mass. The initial setting of the GСС-containing mortar mixture occurs no later than in 6 minutes. The introduction of 50 % GCC significantly reduces the water retaining power to 85 %. An increase in the GСС content from 30 to 50 % in the composition of the gypsum mixture leads to a decrease in the thermal conductivity of the samples from 0.279 to 0.209 W/(m×°С). The compressive strength reduces from 15.85 to 9.273 MPa as the GСС content increases to 50 %. The adhesive strength to ceramic brick for compositions containing 30 and 40 % GСС ranges from 0.44 to 0.69 MPa.In relation to physical, mechanical and heat insulating properties, compositions containing 30 and 40 % of GСС are the most effective. These compositions can be modified by the addition of various setting retardants, water-retaining and plasticizing additives.

Influence of mortar matrix on properties of light weight concrete with foam glass granules

Foam glass granule (FGG) is commonly used as an aggregate for light weight aggregate concrete (LWAC). Because bulk gravity of FGG is much less than that of mortar matrix, segregation is tended to occur in LWAC mixtures. Mortar plays an important role in properties of LWAC with FGG. Therefore, this paper presents research results of influence of mortar matrix to properties of this type of concrete. In the study, the raw materials were FGG, But Son PC40 cement, Pha Lai fly ash and Sikament plasticizer named R4. The experimental results showed that with FGG content of 40% by volume and flow of mortar at 21- 22 cm, the LWC mixture was homogeneous and its slump was at 3.5- 5.5 cm. Simultaneously, the LWAC’s density was 1400-1500 kg/m3 and its compressive strength at 28 days was over 11 MPa.

Firing of Cellular Ceramics from Granulated Foam-Glass

It has been presented the study results of the firing process of cellular ceramics from granulated foam glass. The chemical, mineral and granulometric compositions of the raw materials are given. It has been shown the characteristic of ceramic-technological properties of raw materials. The samples were burned from the granulated mixture in the temperature range of 850-1000 ° C. It has been established the change dependence in the physicomechanical properties of cellular ceramic samples on the temperature and firing duration. The results of the study of the macro-and microstructure of cellular ceramics are given. It has been revealed the effect of intensive formation of the pyroplastic phase and the connection between small pores at a temperature of more than 950 ° C. After the enlargement, the cells leave the three-phase ceramic system and it was the increase in the average density of cellular ceramics is 1.4-1.5 times. The influence of a solid glass-ceramic shell along the inner surface of the pores on the decrease in water absorption of cellular ceramics to 6.5-7% is established.

Laminar foam glass as a lightweight concrete aggregate

In this study, 100% recycled glass foam granules obtained from waste glass were tested as a lightweight concrete aggregate (LWA). The characteristics of the raw materials used, grain-size distribution, bulk density, self-strength, frost resistance, chemical composition and the morphology of foam glass were examined. Subsequently, a series of concrete mixes were proportioned with water-to-cement ratios (w/c) of 0.4 with 0-30 wt%. Foam glass granules and probe cubes were formed. The mechanical and physical properties of concrete samples, such as compressive strength, density, water absorption, and thermal conductivity were tested. In addition, compressive strength values were compared with lightweight concrete specimens containing the same amount of Liapor aggregates. The results showed that foam glass increased concrete’s thermal insulation and density, and also decreased its water absorption. However, it significantly decreased its strength properties.

Use of Granulated Foam Glass Ceramics to Protect Heaving Soil from Seasonal Freezing

The effectiveness of applying granular foam glass ceramics to protect a roadbase from seasonal freezing is demonstrated. Observational results of the base temperature regime are presented along with a comparative assessment of risk zones characterizing the depth of freezing and possibility of intense frost heaving.

Granulated Foam-Glass Crystal Materials Based on Silica Rocks of the Southern Urals

Granulated Foam-Glass Crystal Materials Based on Silica Rocks of the Southern Urals

Life Cycle Assessment of Foam Concrete Production in Latvia

Abstract Global warming being increasingly discussed, solutions for reducing emission greenhouse gases become more important in all industry sectors. The total energy consumed in the construction sector contribute up to 1/3 from all greenhouse gases emissions. Large part of it comes from the cement production – 5 % of the total global emissions. The foam concrete is lightweight concrete with good thermal properties and ability to reduce CO2 emissions by reducing the use of cement due to its low density. The aim of this study is to determine impact on the environment with the use of Life Cycle Assessment (LCA) with focus on Global Warming Potential (GWP) for two different compressive strength foam concrete mixtures produced in Latvia by unique intensive mixing technology – turbulence with cavitation effect. Afterwards, the selected foam concrete mixtures are compared with alternative materials with similar compressive strength – aerated concrete and hollow ceramic blocks. The foam concrete mixture having 12.5 MPa compressive strength showed higher CO2 emissions than hallow ceramic block. The majority of CO2 emissions comes from the Portland cement, which is a key element in its composition. On the other hand, the foam concrete mixture having 2.4 MPa compressive strength showed higher CO2 emissions than aerated concrete block. The majority of CO2 emissions are due to foam glass granules, which is the main element contributing to the increased insulation properties of the material. Comparison of each foam concrete with analogue building material by compressive strength shows that the chosen foam concrete mixtures produce greater GWP than alternative materials. This research allows to identify the environmental impacts of different foam concrete mixture components and to improve these mixtures to achieve similar properties with less impact, for example, by replacing foam glass granules with granules made from recycled glass or replacing cement with flay ash, silica fume or recycled glass powder.

Analysis of existing technological solutions of foam glass production

Introduction. Foam glass is often represented as a thermal insulation, a sound insulation and a sound absorbing material in the form of blocks (slabs), granules and shaped products. Cellular glass is characterized by durability, incombustibility, biostability and sufficient strength. Among the main properties, it is also possible to mark out low thermal conductivity of foam glass which makes it a promising thermal insulation material. Materials and methods. A complex of general scientific logical methods of research is used in this work. The complex is based on a theoretical analysis of technological solutions for the foam glass production described in the scientific and technical literature, patents as well as scientific papers. Results. Possible classifications of foam glass products are marked out; an authors’ classification is suggested depending on the field of foam glass application. The main foam glass properties are considered. The advantages and disadvantages of the foam glass charge mixture are identified in the course of analysis of possible raw components as well as their influence on the foam glass production technology and properties of the finished product are examined. Comparison of blowing agents is conducted depending on the foaming temperature and pore character that affect the field of material application. A comparative table of the foam glass production technologies is proposed, the merits and demerits of each technological solution are revealed as well as variants of the obtained products and needed equipment are considered. Conclusions. Allowing for the consumer demand for thermal insulation materials and strict requirements for them, it is most expedient to produce granulated foam glass with a wet method. The advantages of this technology are the accelerated grinding of glass in liquid media, lowering the foaming temperature, expanding the temperature range of structure formation, eliminating dust emission that permits reducing the finished product cost.

Effect of foam glass granules fillers modification of lime-sand products on their microstructure

Abstract Silicate products are products made exclusively from natural raw materials. A relatively high value of the heat transfer coefficient is still considered a fault. This property adversely affects the thermal insulation of buildings and energy consumption, so you should look for materials with a low heat conduction coefficient. One of the ways of obtaining such products can be the use of light, porous fillers in the mass of lime-sand products. Due to the above, particular attention was paid to white foam glass in the form of granules, which is a product of recycling glass cullet. The research was carried out with a granulate size of 0.25-0.5 mm, share of which in the tested samples ranged from 5 to 30%. The obtained results were referred to the tests carried out on basic (lime-sand) sample. The aim of the article is to determine the correctness of the formation of selected usable properties of modified lime-sand products, taking into account changes in their microstructure. The article describes the results of volume density and compressive strength tests of basic samples and the samples modified by using the expanded glass granulate as well as the results of their observations by using of SEM and tests of phase composition obtained from XRD.