AbstractThis study shows the design of poly(methyl methacrylate) (PMMA)‐based glassy polymers with simultaneous improvement of thermal resistance and mechanical toughness, based on the graft architecture with a low glass transition (Tg) flexible main chain. The microphase‐separated structure of the flexible main chain and the glassy graft chains in this design may be key to these improved properties. Notably, the graft copolymer depicts the ductile fracture, and the microscopy observation for the fractured sample exhibits the presence of abundant void formation with relatively homogenous size and interval throughout the sample. The void formation could originate from the preferential fracture of aggregated flexible components distributed throughout the sample, indicating the effective role of the flexible main chain on the suppression of the internal stress. The novelty of the present study is on the use of simple graft architecture for enhancing the toughness of glassy resins. This idea is indeed distinct from the conventional approach to improve toughness by adding plasticizer or rubber particles, therefore opening a new method for the creation of high‐functional glassy polymers.
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