Good Thermal Conductivity Research Articles

Structural and physical properties of the MAX phases RE2SX (RE = La ∼ Lu; X=B, C, N) via first-principles calculations

MAX phase layered compounds have high temperature stability, excellent mechanical properties, good thermal conductivity and electronic properties. In order to provide a certain theoretical basis for further experimental exploration of the MAX phase with rare-earth (RE) element, a detailed study of the RE2SX (RE = La∼Lu, X = B, C, N) MAX phase has been performed by using first-principles calculations. The study comprehensively examines the mechanical properties, elastic anisotropy, dynamical stability and thermal properties of the RE2SX phase, and the results demonstrate that 37 RE2SX phases satisfied the thermodynamical, mechanical and dynamical stabilities among the 45 compounds. The mechanical properties of the 37 stable phases were systematically analyzed, including bulk modulus, shear modulus, Young's modulus and hardness. Among these phases, La2SN, Ce2SB/N, Pr2SB/N, Nd2SB/N, Pm2SB, Sm2SB, Eu2SB, and Gd2SB were identified as exhibiting promising ductility potential. In the RE2SX carbides, the occupied states on the Fermi level of the RE2SC phase are very small, with the conduction band is mainly occupied by the valence electrons of the RE and S atoms, suggesting that these carbides exhibit notable electronic characteristics. These results can enhance our understanding of RE2SX phases and provide valuable guidance for future experimental research.

Effect of pH on the fabrication of lauric acid/Ag phase change nanocapsules via liquid-phase reduction

Phase change nanocapsules can be dispersed in fluids to form latant functional thermal fluids (LFTFs), which can serve as effective coolants for extending the lifespan of electronic devices. For this purpose, it is significant to prepare phase change capsules that possess excellent heat storage capacity, thermal conductivity, and suspension stability. In this paper, lauric acid/silver composite phase change nanocapsules were prepared by liquid-phase reduction method. To investigate the effect of pH value on capsule synthesis, six phase change capsule samples were prepared between pH values of 2.6–4.6. The results indicate that the prepared nanocapsules exhibited good heat storage capacity and thermal conductivity under different pH values. However, as pH increases, the silver shell thickness on the nanocapsule surface initially decreases and subsequently increases. The silver shell thickness of L3 is the thinnest, measuring 12.5 nm. Correspondingly, the enthalpy and volume encapsulation rate of the phase change capsules first increase and then decrease. The lauric acid/Ag nanocapsules possess a thermal conductivity in the 1.77–4.32 W/(m∙K) range. Further, it is found that pH affects the formation of silver shell on the surface of lauric acid/Ag phase change nanocapsules by influencing the electrostatic interactions between particles, and diffusion in the system, which explains the variation of silver shell thickness with pH value for the six capsule samples. We also found that the thinner the silver shell of the nanocapsules, the more advantageous it is to reduce the density of the capsules, thereby improving their suspension. Therefore, controlling the pH value during the preparation to obtain lauric acid/Ag phase change nanocapsules with thin silver shell thickness plays an important role in improving the overall performance of phase change nanocapsules used for preparing latent functionally thermal fluid.

Microstructure and mechanical property of high-density 7075 Al alloy by compression molding of POM-based feedstock

Metal injection molding of aluminium alloy (MIM-Al) attracts attention, owing to the lightweight, corrosion resistance and good thermal conductivity. However, it is hard to fabricate high-quality MIM-Al due to the hard-to-sinter powder and poor mechanical properties. Here, we report a facile compression molding process for fabricating high-density 7075Al alloy parts using polyformaldehyde (POM)-based feedstock. Pressureless sintering with a high nitrogen flow rate was adopted to promote sintering densification process. The wetting behavior, rheological properties, and morphology of the feedstock were characterized, showcasing the shear-thinning behavior and suitable viscosity for POM-PP-SA binder. Through controlling the compact pressure, mold temperature and holding time, green gear part with good shape retention and dense microstructure was achieved. Influence of process factors and sintering temperature on the microstructure and mechanical properties of 7075Al alloy are investigated. Remarkably, the aluminum alloy components sintered at 610 °C exhibited excellent performance, with a relative density reaching 97.6 % and a tensile strength of 214.8 MPa. This achievement provides a foundation for the industrial application of complex-shaped aluminum alloy components through the compression molding process.

Multifunctional Si3N4-skeleton-reinforced graphite flake composites with preferred orientation integrate excellent mechanical, thermophysical, and electromagnetic shielding properties

Si3N4-skeleton-reinforced graphite flake (GF/Si3N4) composites with preferred orientation were fabricated using a combination of vacuum infiltration and plasma-activated sintering to produce highly oriented graphite-based composites with excellent strength, favorable thermal conductivity, low thermal expansion, and effective electromagnetic shielding properties. The impact of Si3N4 content on the microstructure, bending strength, thermophysical properties, and electromagnetic shielding effectiveness of the composites was systematically examined. The composites exhibited reasonable anisotropy (Lotgering factor f > 93 %), endowing them with high thermal conductivity in the basal plane direction of the GF. The formation of SiC at the Si3N4/GF interface increased the interfacial bonding and effectively suppressed the thermal expansion of GF perpendicular to the basal plane from ∼28 × 10−6/K to ∼8 × 10−6/K. The composite with 21 vol.% Si3N4 exhibited the optimal properties, including a satisfactory bending strength of 128 MPa, good thermal conductivity of 247 W/m/K, a suitable thermal expansion of 9.4 × 10−6/K, and good electromagnetic interference shielding effectiveness of 30 dB. Hence, the fabricated GF/Si3N4 composites demonstrate significant potential as high-orientation graphite-based composites for multifunctional thermal management.

Improvement of wear-resistant and thermal conductivity of aluminum matrix composite reinforced AL2O3/SiCw/Mg powder

Technological progress demands the development of materials that have special characteristics such as high strength, stiffness, light weight, and good thermal conductivity at a low price. The development of hybrid metal matrix composites is the most important field in advanced materials science engineering. This research determines about aluminum matrix composites (AMC) reinforced with alumina (Al2O3), Silicon carbide whisker (SiCw), and magnesium (Mg) addition. The matrix is made of 90 % pure aluminum powder, and commercially available reinforcing materials include Al2O3, SiCw, and Mg. Objectives include variation of reinforcement fraction and matrix, sintering holding temperature and time. The selection of the sample making process using powder technology followed by the sintering process at different temperatures namely 350, 450 and 550 °C with variations in holding time of 1, 2 and 3 hours. The purpose of this study was to determine the effect of variations in the fraction of reinforcement and sintering treatment on the properties of wear resistance, hardness and thermal conductivity of aluminum matrix composites. The results showed that the composition ratio of reinforcement to aluminum in sintering treatment significantly affected the mechanical properties. The wear resistance of the material shows excellent performance, namely wear resistance of 0.000065 gr/s, hardness of 45.234 VHN and thermal conductivity of 184.855 Watt/m °C, at a reinforcement composition combination of 10 %AL2O3, 10 %SiCw and 20 %Mg and a sintering temperature of 550 °C. This indicates that the Aluminum matrix composite reinforced with Al2O3/(SiCw/Mg) is able to support the friction load due to its low wear rate, good hardness, and good thermal conductivity. This material is very suitable to be used as tribology material, brake element, especially brake drum

Polyarylene ether nitrile/boron nitride nanosheets thermally conductive films through heterogeneous multilayer electrostatic spinning

Thermal management materials with excellent thermal conductivity and electrical insulation are highly favorable in the modern integrated electronic areas. In present work, a novel polyarylene ether nitrile (PEN) composite film, integrating thermal conductivity, electrical insulation, and flexibility, was fabricated utilizing a hybrid approach combining heterogeneous multilayer electrostatic spinning with a subsequent hot pressing technique. BNNS acts as a thermally conductive filler which builds a good thermal conduction pathway, and PEN acts as a bonding agent which ensures the flexibility and insulation of the film. Heterogeneous multilayer electrostatic spinning ensures the formation of thermal conduction pathways. Compared to conventional composite film, heterogeneous multilayer film shows excellent thermal conductivity, increases by 83% in-plane, and 71% through-plane, respectively. Therefore, This work will provide a technological reserve for the preparation of thermally conductive and insulating flexible films.

Influence of Silicon on Solidification Behavior, Microstructure and Oxidation Resistance of Gray Iron for Cookware Applications

Gray iron, a widely used engineering material, is favored for its desirable properties such as good damping capacity, thermal conductivity, and corrosion resistance. However, when exposed to elevated temperatures over time, issues like oxidation and graphite depletion can impact its durability. High-silicon gray iron, with elevated silicon content exceeding 3.0%, is known for its ability to withstand heat and oxidation, making it suitable for many applications, including cookware. This study investigates the impact of varying silicon levels (2.00-4.56%Si) on the solidification behavior, microstructure, and oxidation resistance of gray iron. Three heats with different silicon concentrations were produced and analyzed. Results indicated that higher silicon content increases the eutectoid temperature, stabilizes the ferritic structure, and introduces Type-D graphite in the microstructure. Graphite depletion was observed only in samples with 2.00%Si. The oxidation resistance improved with higher silicon content, as evidenced by a decrease in weight gain after exposure to 800 °C for 4 hours. This suggests the potential of using lower silicon levels in gray iron for cookware applications, balancing material cost with good impact resistance.

Experimental and numerical investigation of water freezing and thawing in fully saturated sand

Abstract This paper presents an experimental and numerical study of the freezing-thawing behavior of water in fully saturated sand. A relatively inexpensive and easily replicable experimental procedure was developed to simulate the freezing-thawing cycles in a medium-sized sand sample placed in a modified commercial freezer. By insulating the sides and bottom of the sample well, while allowing good thermal conductivity at the top of the sample, a nearly vertical advance of the freezing and thawing front was achieved. A series of freeze-thaw cycles were performed with higher and lower temperature gradients. A numerical multiphysics model, assuming an axially symmetric geometry based on the transient heat transfer during the phase transition, used a parametric approach to estimate the effective thermal properties of the sand-water-ice system. A good agreement between experimental and modelling results was shown, but slightly different parameter sets were obtained for each temperature gradient. The presented method could be a simple way to characterize the freeze-thaw process in natural and artificial porous materials.

Study on the impact of hybridization of spherical fillers with size differences and sheet fillers on the thermal conductivity and anticorrosive performance of composite coatings

AbstractThe improvement of anti‐corrosion performance and enhancement of functionality in anti‐corrosion coatings are essential. Boron nitride (BN), as a two‐dimensional thermal conductive filler, is incorporated into composite coatings to provide corrosion resistance and thermal conductivity. The combination of BN with zero‐dimensional filler alumina (Al2O3) proves to be an effective method for enhancing the thermal conductivity of composite coatings. In this study, micro alumina (Micro‐Al2O3) and/or nano alumina (Nano‐Al2O3) were combined with BN to be integrated into waterborne epoxy resin (WER), resulting in different composite coatings (BN@Micro‐Al2O3/WER, BN@Nano‐Al2O3/WER, and BN@Micro‐Al2O3/Nano‐Al2O3/WER). The influence of different hybrid modes of two‐dimensional and zero‐dimensional thermal conductive fillers on corrosion resistance and thermal conductivity was discussed. The composite coating BN@Micro‐Al2O3/Nano‐Al2O3/WER exhibits the highest thermal conductivity at 0.789 W/mK with a filler loading of 30 wt% BN, 4 wt% Micro‐Al2O3, and 6 wt% Nano‐Al2O3. Meanwhile, the composite coating BN@Nano‐Al2O3 demonstrates superior anti‐corrosion performance at a filler loading of 20 wt% BN and 10 wt% Nano‐Al2O3. After immersion in a 28‐day period in a NaCl solution with a concentration of 3.5%, the impedance modulus remains above 109 Ω·cm2, while corrosion current density is measured at 7.3367 × 10−8 A/cm2. The hybrid mode involving two‐dimensional and zero‐dimensional thermal conductive fillers can effectively improve the composite coatings' corrosion resistance and thermal conductivity. There are variations in the optimal hybrid methods for incorporating two‐dimensional and zero‐dimensional thermal conductive fillers to enhance anti‐corrosion and heat conduction effectiveness of coatings.Highlights The properties of coating is improved by the incorporation of BN and Al2O3. The prepared coating performs good thermal conductivity. The synergy of BN and Al2O3 can improve thermal conductivity significantly. The obtained coating performs good corrosion resistance. The synergy of BN and Al2O3 can also improve anti‐corrosion effectively.

Self-Healing Flexible Sensor Based on Epoxidized Natural Rubber with the Synergistic Effect of Coordination and Hydrogen Bonds.

The use of highly tensile and self-healing conductive composites has gained considerable interest due to their wide range of applications in healthcare, sensors, and robotics. Epoxidized natural rubber (ENR), known for its ability to undergo highly reversible deformation, can be utilized in strain sensors to effectively transmit a broader range of signal changes. In this study, we introduced a self-healing ENR composite specifically designed for high-strain sensors. The rubber molecular chains were enhanced with hydrogen bonds and metal coordination bonds, allowing the matrix material to autonomously repair itself through these interactions. Following a repair period of 12 h at 45 °C, the composites achieve a repair efficiency exceeding 90%. Furthermore, by incorporating conductive fillers into the matrix using multistage layering, the resulting composite has good electrical conductivity, thermal conductivity, and hydrophobicity. In addition, this composite presents good sensitivity even at large strain (strain in the range of 50-200%, GF = 7.65). In conclusion, this self-healing nanocomposite, characterized by its high strain sensitivity, holds immense potential for various strain sensor applications.

Synthesis of multicomponent boron nitride/carbon nanotube conjugated hybrid composite nanosol aqueous sizing agent to improve mechanical properties and thermal conductivity of carbon fiber composites

AbstractInterfacial and thermal conductivity issues of carbon fiber composites pose key challenges that restrict their application in the industry. Hence, we prepared an aqueous sizing agent modified with nanosol of boron nitride (BN) and carbon nanotube (CNT) hybrids using sol–gel method to synergistically enhance the interfacial performance and thermal conductivity of carbon fiber (CF) composites. Compared to the unsized CF composites, the interlaminar shear strength (ILSS), interfacial shear strength (IFSS), flexural strength and thermal conductivity of the sized composites were increased by 47.0%, 41.4%, 51.0% and 49.5%, respectively. This was attributed to the fact that the BN/CNT nanoparticles contained in the sizing agent increased the specific surface area of the fibers, enlarged the interfacial phase region for stress transfer, and facilitated the formation of strong chemical/physical interactions among the fibers and resin. Additionally, BN and CNT nanoparticles formed a three‐dimensional thermally conductive network on the fiber surface, which promoted the formation of a good heat transfer path between the fibers and resin. This work presents an effective strategy for fabricating CF composites with exceptional mechanical performance and thermal conductivity.Highlights A BN/CNT nanohybrid sol is prepared by sol–gel method. A sizing agent is fabricated by modifying WEP through BN/CNT nanohybridised sols. Sizing agent promotes a good thermal conductivity path between CF and resin. Sizing agent enhances the mechanical properties of CF composites.

Analysis and Optimization of the Winding Loss of Flat-Wire Motors

The flat-wire motor has the characteristics of small size, low noise, high slot fill factor and good thermal conductivity in the slot. It can significantly improve the power density of the motor and is widely used in electric vehicles. The skin effect and proximity effect of the flat wire under high-speed conditions lead to high loss. Based on the established finite element model of a two-dimensional flat-wire motor, this paper first studies the high-frequency loss of different winding layers and the conductor sizes of each layer. Secondly, the influence of the magnetic field on AC loss is reduced by optimizing the tooth-tip height and tooth-tip width. Finally, it is verified that the high-frequency loss is reduced by 16% with the optimized layers, conductor sizes and tooth-tip sizes under the drive condition of the CLTC-P (China Light-duty Test Cycle—Passenger).

Experimental investigation on hydrated salt phase change material for lithium-ion battery thermal management and thermal runaway mitigation

To efficiently ensure the suitable temperature for lithium-ion batteries, battery thermal management system based on phase change material (PCM) have gained considerable attention. A shape-stabilized composite PCM was prepared using the mixture of Na2SO4·10H2O and KAl(SO4)2·12H2O hydrated salts as phase change substrate, expanded graphite as thermal conductive filler and open-cell polyurethane foam as support material. The composite PCM containing 4 wt.% expanded graphite displayed a satisfied phase change temperature of 30.8 °C and 69.8 °C, high latent heat of 226.9 J/g, and good thermal conductivity of 1.39 W/(m·K). Meanwhile, it obtained a low subcooling degree, good leakage resistance, and excellent flame retardancy properties. Under PCM cooling in sandwich structure, during 0.5C charging and 1.5C discharging cycles, the maximum temperature and maximum temperature difference of battery were 52.47 °C and 2.20 °C, decreased by 20.4 % and 59.7 % respectively compared with nature air cooling. Furthermore, the composite PCM could significantly relieve the thermal runaway propagation between lithium-ion batteries. This work provides a feasible design and application strategy of hydrated salt based PCMs for battery thermal management and thermal runaway mitigation.

The robust design of PMIA braided tube reinforced PFA hollow fiber membranes with graphene doping for water-in-oil separation

In order to solve the problem of oily wastewater, the poly(m-phenyleneisophthalamide)(PMIA) braided tube reinforced (PBR) poly(tetrafluoroethylene-co-perfluoropropyl vinyl ether)(PFA) hollow fiber membrane with thermal and solvent resistant property was prepared via no-solvent green method. The membrane surface and pore structure was optimized by changing the sintering temperature and graphene (GE) content. The morphologies showed that the spherical surface with good lipophilicity was formed, and the excellent mechanical strength with favorable interface bonding state could be obtained due to the PFA melts permeating into the supporting layer. The doping of GE produced synergistic effects with the sintering temperature owing to its good thermal conductivity and pore formation. The PBR-PFA/GE hollow fiber membrane exhibited good hydrophobicity and lipophilicity with more than 97% separation efficiency for different oil products at -0.02 MPa. With the addition of GE, the average pore size first increases and then decreases, and the porosity gradually decreases. In addition, the hollow fiber membrane showed high separation ability to the water-in-oil emulsion, and maintained stable flux recovery rate after recycling, making it possible to apply in the field of oily wastewater treatment.

Polyphenylene oxide/SiO2 composites: Towards ultra-low dielectric loss and high thermal conductivity of microwave substrates

With the rapid development of electronic information industry has raised the requirements for the performance of electronic components. Therefore, it is essential to research dielectric substrate materials with excellent dielectric properties and good thermal conductivity at high frequencies. This study introduced vinyl trimethoxysilane (VTMS) surface-functionalized silicon dioxide (SiO2) into the polyphenylene oxide/styrene–butadiene–styrene/triallyl isocyanurate (PST) composite resin to prepare PST/V-SiO2 composite. The microwave composite substrates for high-speed signal propagation were prepared through a process involving scraping coating and hot pressing. The study investigated the impact of varying amounts of V-SiO2 on the dielectric property, thermal stability, and thermal conductivity of the composites. The microwave composite substrates exhibit excellent dielectric properties and good thermal conductivity. When the V-SiO2 content is 80 wt%, the dielectric loss is 1.8 × 10-3 with a low dielectric constant (≤3.23@10 GHz). Furthermore, the PST/V-SiO2 composite displays higher thermal conductivity (0.735 W/(m·K)) and low moisture absorption. This research provides a novel strategy to develop microwave composite substrates with low dielectric loss and high thermal conductivity.

Form-Stable phase change composites with high thermal conductivity and enthalpy enabled by Graphene/Carbon nanotubes aerogel skeleton for thermal energy storage

Thermal energy storage offers enormous potential in energy utilization and phase change materials (PCMs) plays a crucial role in energy management. However, the intrinsically low thermal conductivity, easy liquid leakage and low latent heat of PCMs are great challenges for enabling their use. Herein, a novel method was developed to solve the drawbacks of PCMs by encapsulation of reduced graphene oxide/carbon nanotubes hybrid aerogels (rGCA). The rGCA with interconnected network structures was prepared through chemical reduction and self-assembly under atmospheric pressure drying using carbon nanotubes as the supporting skeleton. The rGCA as 3D scaffold could accommodate paraffin wax (PW) to obtain PW/rGCA phase change composites, which showed excellent shape stability even heating above melting point of PW, and no obvious liquid leakage occurred. PW/rGCA exhibited excellent phase change ability with high phase change enthalpy of 236.7 J/g, which was close to that of pure PW. Moreover, the phase change enthalpy of PW/rGCA still maintained 96.5 % of initial PW even after 100 cycles, revealing the good long-term thermal and chemical stability. The pre-constructed continuous 3D thermally conductive network enabled the thermal conductivity of PW/rGCA up to 1.897 W/mK, much higher than that of pure PW and PW/rGA. The higher thermal diffusion of PW/rGCA resulted in the faster temperature change rate, exhibiting highly reversible thermal behavior of absorbing and releasing heat energy. Furthermore, crosslinked natural rubber (NR) chains were introduced into rGCA to enhance the mechanical property and elasticity, and PW/NR@rGCA composites showed excellent shape stability, good phase change ability and high thermal conductivity, revealing promising applications in energy storage.

Design of strong-performance, high-heat dissipation rate, and long-lifetime triboelectric nanogenerator based on robust hexagonal boron nitride (hBN) nanosheets/polyvinyl chloride (PVC) composite films for rotational energy harvesting

Here, we design a rotational structure on a triboelectric nanogenerator (TENG) using a robust hexagonal boron nitride nanosheets/polyvinyl chloride (hBN nanosheets/PVC) composite film as a triboelectric material, leading to strong output performance, high heat-dissipation rate, and long lifetime. At a rotor-stator contact pressure of 0.85 N with a rotational speed of 400 r/min, the optimized 2 wt %-hBN nanosheets/PVC-based TENG can produce a peak output voltage of 142 V with a current of 272 μA, leading to a maximum power of 30.7 mW, which can continuously power some tiny electronics. Note that the surface temperature of the device is 2.4 °C lower than that of the pure PVC film-based TENG after 10 min of continuous operation at 250 r/min. Moreover, the 2 wt %-hBN nanosheets/PVC composite film exhibits the surface charge density, the thermal conductivity, and the friction coefficient of 620 μC/m2, 0.26 W/mk and 0.27, which are 87.3 % higher than, 36.8 % higher than, and 32.5 % lower than that of pure PVC film, providing a new strategy for designing triboelectric materials with high surface charge density, good thermal conductivity and low wear resistance.

Viability of hybrid and alkali-activated slag materials for thermal energy storage: Analysis of the evolution of mechanical and thermal properties

Technological progress is needed to develop renewable energies. Improvements should be especially focused on the energy storage element to help correct the mismatch between energy supply and demand. In concentrated solar power (CSP) plants, ordinary concrete made of Portland cement (PC) has been proven to be a good thermal energy storage (TES) medium. However, the substantial environmental impact of PC manufacturing makes it necessary to develop new materials. Thus, in this work, alternative alkali-activated mortars (AAM) and hybrid materials (HM) have been developed using blast furnace slag to replace PC. This has been done in order to study their stability at high temperature (up to 500 °C) and their viability to operate as TES, undergoing thermal cycles between 200 °C and 400 °C, as they would in CSP technologies. Studying the mechanical and thermal properties after the thermal treatments has revealed that the alternative materials offer improved mechanical properties as well as very good thermal conductivity and storage capacity values. In particular, the best results in terms of mechanical properties were achieved by the AAM system, where the compressive strength value is increased with respect to the reference PC sample by 195% after exposure to 500 °C and by almost 97% after 20 thermal cycles between 200 °C and 400 °C. Furthermore, in terms of thermal properties, the AAM system showed a 31% increase in thermal conductivity after thermal exposure compared to PC. In addition, both AAM and HM systems demonstrated substantial improvements in specific heat and thermal storage capacity, outperforming PC by up to 46% during CSP-like thermal cycles. These promising results open new doors to the study of these alternative materials, such as TES, as they are more suitable than PC from an operational point of view.

Excellent thermal conductivity and electrical insulation in polyimide/graphene oxide/carbon nanotubes composites

AbstractPolymer composites with heat resistance, good thermal conductivity, and insulation properties can meet the special needs of electronics and electrical appliances. In this work, graphene oxide (GO) and carbon nanotubes (CNTs) are coated by polydopamine (PDA). 4,4′‐diaminodiphenyl ether (ODA), pyromellitic dianhydride (PMDA), and 4,4′‐oxydiphthalic anhydride (ODPA) in‐situ polymerize to prepare poly(amide acid) (PAA) containing thermally conductive yet insulating fillers (PDA@GO, PDA@CNTs). As the concentration of fillers in PI composites increases, the thermal conductivity rises, but the insulation property decreases. Keeping the filler content constant and varying the ratio of PDA@GO and PDA@CNTs, the thermal conductivity increases and then decreases. When PDA@GO and PDA@CNTs have a mass ratio of 10:1, the significant synergistic effect affects the thermal conductivity. The PI/PG10C1–25 sample has a thermal conductivity of 1.46 W/(m·K), which is 6.9 times greater than the pure PI. Additionally, the volume resistivity, dielectric permittivity, and dielectric loss (100 kHz) of PI/PG10C1–25 are 2.8 × 1013 Ω cm, 5.4 and 0.28, respectively. The heat resistance of PI composites is almost the same as that of pure PI. Given these outstanding attributes, the developed PI composites offer vast applications in many fields.Highlights Synergistic PDA@GO and PDA@CNTs (10:1) optimize thermal conductivity. PI/PG10C1–25 achieves 6.9 times higher thermal conductivity than pure PI. Volume resistivity of PI/PG10C1–25 reaches 2.8 × 1013 Ω·cm. Dielectric permittivity of PI/PG10C1–25 reaches 5.4 at 100 kHz. Developed PI composites maintain excellent heat resistance.

Influence of grit friability and grit distribution pattern on dry grindability of WC-6Co by single layered brazed diamond wheels

Single-layered brazed diamond wheels, composed of uni-layered diamond grits, metal binder, and metal core, have potentially good thermal conductivity to dissipate heat from the grinding zone. Considering this characteristic feature, the current study aims to explore the performance and suitability of various indigenously developed single-layered brazed diamond tools in plunge-grinding of fine-grained cemented carbide in a challenging dry atmospheric condition. Single crystalline synthetic diamond particles with different strengths and friability were utilized to develop indigenous diamond wheels with random and patterned grit distribution. The current study explores the role of diamond-grit friability and grit distribution patterns to identify the most suitable wheel for dry grinding of WC-6Co composite. Detailed analysis of the wheel morphology, signifying the fracture behavior of the diamond grit used, justified the variation in the grinding forces, tool life, and ground surface roughness. Irrespective of the grit and distribution type, all wheels showed saturation of dynamic changes in work-surface topography with the number of passes and more sensitively to the degree of increase of uncut chip thickness. Grinding wheels containing friable diamond grits with irregular granular structures performed better than the high-strength, cubo-octahedral grains during the dry grinding experiments.