AbstractThe complex shear moduli of the segmented polyurethane Estane 5703p, Livermore explosive (LX)‐14, and plastic bonded explosive (PBX)‐9501, which use this polymer as a binder, have been investigated. Segmented polyurethanes, such as Estane 5703, contain microphase‐separated hard segments in a rubbery matrix of soft segments. LX‐14 is composed of 95.5% 1,3,5,7‐tetranitroazacyclooctane (HMX) explosive with 4.5% Estane 5703 binder. PBX‐9501 is composed of 94.9% HMX, 2.5% Estane 5703p binder, 2.5% nitroplasticizer (NP), and about 0.1% antioxidant Irganox 1010. In the temperature range from −150 to 120°C, two relaxations were observed as peaks in the loss modulus and tangent delta in Estane 5703p and LX‐14. A third relaxation was found in PBX‐9501. The low temperature relaxation associated with vitrification of the poly(ester urethane) soft segment occurred in the shear loss modulus (G″) at −29 and −26°C in Estane and LX‐14, respectively, at 1 Hz. In PBX‐9501 the Estane soft segment glass transition peak, Tg(SS), in the loss modulus occurred at −40 ± 3°C at 1 Hz. The reduction in soft segment glass transition in PBX‐9501 is clear evidence of plasticization of the soft segment by NP. The apparent activation energy of the maximum in the loss modulus for LX‐14 and PBX‐9501 over the frequency range from 0.1 to 10 Hz was 230 kJ/mole (55 kcal/mole). The hard segment glass transition, Tg(HS), was observed as a peak in the loss modulus at about 70°C. In LX‐14 the transition was observed at lower temperatures (56–58°C at 1 Hz) depending on thermal history. There was a low temperature shoulder on the Tg(HS) of Estane 5703 associated with soft segment crystallinity. Modulated differential scanning calorimetry (MDSC) was used to verify the Tg(HS) in Estane and 50/50 mixtures of Estane with NP. In PBX‐9501 the hard segment glass transition occurred between 65 and 72°C. The presence of NP in PBX‐9501 gave rise to a new transition, Teu(NP), between 8 and 15°C. This peak is believed to be associated with the eutectic melting of the plasticizer. Returns of fielded PBX‐9501 that were 6 and 11 years old were also measured. Small variations in Tg(SS) and the rubber plateau modulus were observed in these aged samples, consistent with migration of plasticizer and/or very low levels of chain scission. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1009–1024, 2002