Glass Frit Research Articles

Investigation on Effects of the Laser‐Enhanced Contact Optimization Process With Ag Paste in a Boron Emitter for n‐TOPCon Solar Cell

ABSTRACTTOPCon solar cell with boron (B)‐doped emitters plays an important role in photovoltaic cell technology. However, a major challenge to further improving the metallization‐induced recombination and electrical contact of B‐doped emitters. Laser‐enhanced contact optimization (LECO) technology is one of ideal candidates for reducing the metallization recombination and contact resistivity. In this study, we investigate the influence of LECO technology using special Ag paste with a decreased Pb content on the performance of the metallization‐induced recombination (J0,metal), contact resistivity (ρc), microtopography of the contact, the I–V parameters, and possible conductive mechanisms. The results showed that the linear resistivity is reduced from 3.56 to 2.60 μΩ·cm owing to special Ag paste, and after LECO treatment, it also has lower ρc about 0.91 mohm·cm2. Both of them have a large contribution to the FF enhancement. Meanwhile, the J0,metal drops from 500 to 200 fA/cm2, which provides a great contribution to the improvement in open‐circuit voltage. The efficiency improved by 0.26% absolute to 25.94%, mainly because of the increased open‐circuit voltage (Voc) of 4 mV and a fill factor (FF) of 0.26%. Simulated by COMSOL, the electron concentration rises to 4 × 1019 cm−3 after LECO treatment, which can generate a larger reverse current to provide a melting temperature for the glass frit, increasing the interface glass phase conductivity. The possible current transport mechanism of LECO is current tunneling effect, resulting in the decrease in the metallization recombination. After the optimization of the LECO process with low‐corrosion paste, we manufactured industrial‐grade TOPCon cells with Eff, Voc, Jsc, and FF values as high as 26.5%, 736 mV, 42.1 mA/cm2, and 85.5%, respectively.

Fabrication, Microstructure and Plasma Resistance Behavior of Y-Al-Si-O (YAS) Glass-Ceramics Coated on Alumina Ceramics.

This study investigates the fabrication, microstructural characteristics and plasma resistance of Y-Al-Si-O (YAS) glass-ceramics coated on alumina ceramics. YAS frits were initially prepared using a melt-quenching method, then homogenously milled and coated onto alumina ceramics. The melt-coating process was conducted at 1650 °C for 1 h. The composition and microstructure of the glass frits and coatings were thoroughly characterized using X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. These analyses revealed a dense microstructure with a polycrystalline structure predominantly composed of Y3Al5O12 (YAG) phase and a minor phase of Y2Si2O7. The YAS coatings on alumina revealed a dense layer with strong adhesion to the substrate. Subsequently, the coatings underwent C4F6/Ar/O2 plasma treatment for 1 h. Plasma exposure tests demonstrated that the YAS-coated alumina exhibited significantly better etching resistance compared to uncoated alumina, with minimal surface damage observed on the YAS coating, confirming its protective properties against plasma. The superior plasma resistance of YAS coatings is attributed to the predominance of its YAG phase. This research offers a more stable and cost-efficient solution for protecting ceramics in demanding plasma environments.

Effect of sintering behavior and phase evolution on glass-ceramics entirely derived from ferrochrome slag and fluorite tailings

The recycling of solid waste is widely regarded as the one of the most crucial issues of sustainability. This is particularly evident in the industrial sector, where the production of slags is huge and their handling presents a significant challenge. In this study, solid wastes from the industrial sector, namely ferrochrome slag (Fs) and fluorite tailings (Ft), were employed for the preparation of glass-ceramics by the sintering method. Three glasses were prepared by using the melt-quenching method, with a weight ratio of 60∼70 % Fs and 40∼30 % Ft (designated S30, S35, and S40, where the higher number indicates a greater Fs content). The sintering and crystallization behaviors of these glasses were characterized by hot-stage microscopy (HSM) and differential thermal analysis (DTA). It was observed that S40 glass exhibited a weak sintering capacity in comparison to that of S30 and S35 glass, which can be attributed to the robust crystallization propensity of S40 glass. The coarser glass frits were subjected to sintering experiments at varying temperatures, which demonstrates that the predominant crystalline phase is augite and that Cr2O3 remains present in all sintered samples. Besides, a transition of the Cr2O3 crystal into uvarovite was observed in S40 glass sintered at 1050 °C. The sintering time controlling experiment demonstrated that both wollastonite and the Ca-rich flow formed during sintering are vital for the formation of uvarovite. The formation of uvarovite can enhance the hardness of GCs. All GCs samples sintered at 1050 °C and 1120 °C exhibit comparable mechanical performance.

Influence of variable valence metal oxides on physico-chemical and antibacterial properties of semi-coated glazes

The paper presents the results of studies on the production of semi-coated glazes with antibacterial activity by introducing variable valence oxides CeO2, WO3, Bi2O3, Fe2O3, MnO2 and MoO3 into their composition. The raw polycomponent compositions were comprised of aluminosilicate multi-calcium glass frit, dolomite powder, feldspar, alumina, quartz sand, wet-enriched kaolin and refractory clay. The coatings were obtained by single firing on a ceramic-based porcelain stoneware at a temperature of 1 200 ± 5 °C in a high-speed mode for 60 ± 2 minutes. The study focused on the processes of glaze formation of coatings and the influence of the components of glaze charges on decorative and aesthetic characteristics of coatings (color, texture, gloss and whiteness). Parameters of physical and chemical properties were determined in accordance with the existing specification for the products, i. e. temperature coefficient of linear expansion, heat resistance, chemical resistance, microhardness, frost resistance, wear resistance, etc. Antibacterial activity of the coatings towards Escherichia coli ATCC 8739 and Staphylococcus aureus ATCC 6538 test strains was studied.

Optimization of laser-based glass frit bonding for optoelectronic packaging using response surface methodology

Laser-based glass frit bonding presents considerable advantages, including fast bonding speed and minimal thermal impact, showing significant application prospects in the packaging of temperature-sensitive optoelectronic devices. In this study, the individual effects of critical process parameters on bonding performance have been investigated through single-factor experiments. Response surface methodology is employed to design experiments systematically for the laser-based glass frit bonding process, focusing on exploring the interactive effects among these process parameters. The Box-Behnken design method is implemented for experimental setup, and a regression model has been developed to analyze the resulting data. Analysis of variance, 3D response surface plots, and contour plots are conducted to comprehensively evaluate the interaction effects of parameters on the bonding seam width and strength. The mathematical model is validated and an optimal combination of process parameters is identified, which significantly enhances the bonding quality. The optimized process parameters are also applied for the laser bonding of square-shaped seam to validate the feasibility of the optimized results and to promote the engineering application of glass laser-based glass frit bonding technology in microelectronic component packaging. Inspection of the bonded specimens shows excellent formation quality of the square-shaped bonding seams, confirming the methodology’s effectiveness in advancing optoelectronic packaging technology.

French nuclear glass synthesis: Focus on liquid waste dissolution kinetics

In France, high-level nuclear wastes are confined in glass using a calcination-vitrification process. The waste can also be vitrified by liquid feeding, which imply to add directly the liquid waste. In this study, we focus on nuclear waste vitrification process by direct liquid feeding in order to decipher the dissolution kinetics of the waste in the molten glass. We propose an experimental and analytical protocol to study the dissolution in the solid glass frit of the liquid waste dried beforehand during the glass melting process. This methodology allows to: i) identify the intermediate reaction phases which formed and dissolved during the process; ii) characterizes the evolution of waste element concentrations in the dried waste as a function of time and temperature on glass obtained after cooling; iii) define kinetic parameters relative to the process of intermediate reaction phases dissolution in the molten glass. The three main intermediate reaction phases formed and dissolved in function of temperature are Ca-REE (Rare Earth Elements)- silicate, Ce- oxide and Zr- oxide. At each temperature step (800 to 1200 °C) the evolution of REE (La, Ce, Nd and Pr) and Zr concentrations in the glass samples obtained after cooling shows a fast increase followed by a stabilization in time, which reflects the fast dissolution of the dried waste in the molten glass, i.e. the fast dissolution of intermediate reaction phases. The molten glass is completely homogeneous at classical synthesis temperature (1200 °C). A parameterization methodology of element concentration evolution as a function of time and temperature is proposed here in order to define the kinetic parameters corresponding to the dried waste dissolution (i.e. concentration at a given time t, maximal concentration at a given temperature, characteristic time and activation energy). The results show that the activation related to the formation and dissolution processes of the intermediate reaction phases, i.e. whether they constitute intermediate compounds formed in temperature by the interaction between the dried waste and the glass frit, and the phases formed without reacting with the glass frit, directly in the dried waste during heat treatment.

Compositional effects in potassium metakaolin geopolymers containing alumina and glass frit

Geopolymers represent a distinct class of materials characterised by their X-ray amorphous nature and nanoporous, nanoparticulate structure. Geopolymers can be conveniently mixed, poured, and cured under ambient conditions. This makes this class of materials an interesting alternative to ordinary Portland cement for structural processes. Additionally, the addition of alumina can improve mechanical properties, while the addition of glass can form an impermeable glaze which could be useful for molten salt containment. Therefore, in this investigation, potassium metakaolin-based geopolymer composites with varying proportions of glass particles and alumina platelets were fabricated, cured, heat-treated, and analyzed to study the effects of composition on material properties. Various attributes including rheological properties, densities, mass loss, shrinkage, and porosities were compared. It was observed that certain compositions exhibited high viscosities, making high shear mixing challenging, while also displaying significant permeability that would hinder their ability to contain liquids without leakage. Additionally, certain samples showed reduced densities, suggesting potentially weaker mechanical properties; however, the investigation did not include a direct assessment of mechanical properties. The most promising candidates for containing liquids at high temperature contained 50 wt% KGP, 25 or 35 wt% glass powder, and 25 or 15 wt% alumina platelets, respectively. ASH-G slurries required a minimum of 65 vol% KGP to produce a homogenous material compatible with additive manufacturing. The minimum amount of glass phase to form surface glazes was 16 vol%. Only samples containing more glass phase than alumina phase produced glazed composites.

Wafer Level Vacuum Packaging of MEMS-Based Uncooled Infrared Sensors.

This paper introduces a cost-effective, high-performance approach to achieving wafer level vacuum packaging (WLVP) for MEMS-based uncooled infrared sensors. Reliable and hermetic packages for MEMS devices are achieved using a cap wafer that is formed using two silicon wafers, where one wafer has precise grating/moth-eye structures on both sides of a double-sided polished wafer for improved transmission of over 80% in the long-wave infrared (LWIR) wavelength region without the need for an AR coating, while the other wafer is used to form a cavity. The two wafers are bonded using Au-In transient liquid phase (TLP) bonding at low temperature to form the cap wafer, which is then bondelectrical and Electronics d to the sensor wafer using glass frit bonding at high temperature to activate the getter inside the cavity region. The bond quality is assessed using three methods, including He-leak tests, cap deflection, and Pirani vacuum gauges. Hermeticity is confirmed through He-leak tests according to MIL-STD 883, yielding values as low as 0.1 × 10-9 atm·cc/s. The average shear strength is measured as 23.38 MPa. The package pressure varies from 133-533 Pa without the getter usage to as low as 0.13 Pa with the getter usage.

Zirconia toughened fluorosilicate glass-ceramics for dental prosthetic restorations

BackgroundDental glass-ceramics have limited strength and are unsuitable for high-stress-bearing areas. Zirconia stands out as a popular choice for reinforcing dental glass-ceramics due to its biocompatibility and high fracture toughness. ObjectivesThe objective of the study is to investigate the effect of an increase in zirconia (25, 30, 35 and 50 wt%) on microstructure, chemical solubility, hardness, fracture toughness, and brittleness index of fluorosilicate glass systems for dental restorative applications. Material and methodsThe fluorosilicate glass frit was obtained through the melt-quench technique. The glass frit was ball-milled with 25, 30, 35 and 50 wt % of 3 mol % yttria-stabilized zirconia (G-25Z, G-30Z, G-35Z, and G-50Z). The composites were sintered to 1000 °C for 48h at a heating rate of 5 °C/min. The glass frit was subject to differential scanning calorimetry. Phase analysis and microstructural characterization were carried out. The crystallite size of zirconia and glass-ceramics, micro-hardness, indentation fracture toughness, brittleness index, and chemical solubility were evaluated. ResultsPhase analysis reveals tetragonal and monoclinic zirconia with minor peaks of forsterite, fluorphlogopite, norbergite, and spinel. Their microstructures reveal the characteristic house-of-cards arrangement of fluorophlogopite crystals with dispersed zirconia. The results of hardness and fracture toughness show a statistically significant improvement with an increase in zirconia content. The crystallite size of zirconia and fluorophlogopite crystals with aspect ratio, brittleness index, and chemical solubility declined as the zirconia content increased. ConclusionsIncrease in zirconia content from 25 wt % to 50 wt % in heat-treated fluorosilicate glass systems reveals non-reactive zirconia with a stable glass matrix and limits the growth of fluorphlogopite crystals with a house-of-cards microstructure. This results in a range of properties suitable for dental restorations of enhanced hardness, and improved fracture toughness. Despite these improvements, the material maintains its machinability with reduced chemical solubility.

Insight of Effect of Silver Powders on Silver–Silicon Contacts of Crystalline Silicon Solar Cells through Analysis of Glass Structural Decay

Optimally designed silver–silicon (Ag–Si) contacts, based on silver (Ag) paste screen printing and the rapid sintering process, are widely utilized in mainstream crystalline silicon solar cells, enabling to reduce contact resistance and high photo‐conversion efficiency. Ag powder is the largest conductive component in Ag paste, but its impact on the formation of Ag–Si contacts lacks in‐depth research and comprehensive understanding. In this work, it is demonstrated that the oxygen adsorption capacity of silver powders affects the formation of Ag–Si contacts by enhancing the reactivity of Ag powders with glass frits, and has a significant effect on the performance of devices. The generation of Ag2O introduced by surface‐absorbed oxygen promotes the transformation of [TeO4] triangular bipyramidal into [TeO3] triangular pyramid, thus destroying the network structure of the glass frits. This structural decay accelerates the spreading of glass frits in the bulk, causing the glass frits to come into contact with SiNx layers earlier and facilitating the formation of the Ag–Si contacts. In this work, not only a complete picture of the interaction between Ag powder and glass frits but also a new direction is provided to optimize the Ag–Si contacts.

Glass frit and method of forming electrical insulating coatings on steel substrates of film heaters

Electric film heaters (EFHs) applied on flat steel substrates show promising potential in the production of heating devices. The basis for manufacturing EHFs is heat-resistant steel, the surface of which is coated with a heat-resistant electrical insulation coating. These coatings are glass crystalline and are applied mainly by screen printing. Compared to screen printing, the electrophoretic method of coating is more productive. In this work, glass in the MgO–CaO–B2O3–SiO2 oxide system was chosen for obtaining glass crystalline coatings. The paper provides a description of the material composition and the method used to prepare a suspension for еру electrophoretic deposition of coating. The main technological parameters for forming electrophoretic coatings with a specific thickness are determined based on experimental results. Utilizing calculated data on the properties of the selected glass, the study substantiates the most rational temperature and time regime for coating firing. These conditions promote crystallization and result in the production of heat-resistant coatings with sufficient electrical insulating properties for steel substrates of EFHs.

Effect of Glass Frit Addition on Characteristics of Yttria Ceramics

Effect of Glass Frit Addition on Characteristics of Yttria Ceramics

Accelerating densification of the terminal electrode with improved adhesion by sodium ions doping for MLCC copper paste

Glass frits effectively facilitate the sintering densification to produce high-density terminal electrodes, crucial for achieving high reliability of MLCC (Multilayer Ceramic Capacitors) devices. However, manufacturing terminal electrodes with high density and strong adhesion under low-temperature sintering condition still has enormous challenges. Herein, Na2O–BaO–ZnO–B2O3–SiO2 glass has been fabricated for low temperature sintering copper paste. We demonstrate that the densification degree and adhesion strength of the terminal electrode can be notably optimized by adjusting the Na2O content in the glass frit. The doping of Na+ in glass effectively improves the wettability of the melt on the copper substrate and the surface tension of the glass melt, enhancing the capillary force in the liquid phase sintering process. The rate of electrode densification is accelerated by the increase in capillary force, thus reducing the sheet resistance of copper film from 4.52 to 4.30 mΩ/□. Furthermore, with the increase in the Na+ content, the work of adhesion between glass and ceramic gradually increases, which effectively enhances the shear strength of the electrode from 19.66 MPa to 29.55 MPa. Our work provides novel insights for the design of glass compositions in the field of terminal paste.

Effect of crystalline phase formed by compound flame retardant on the flame retardancy and ceramization of polyethylene composites

AbstractCeramic polyolefin composites have the capability to transform into hard ceramics when exposed to fire conditions. During the ceramization process, the formation of new crystalline phase plays a crucial role in enhancing flame‐retardant and ceramifiable properties. Consequently, ceramic polyolefin composites show great potential for the applications in fire‐resistant wires and cables. In this article, the incorporation of the compound flame retardant consisting of ammonium polyphosphate/melamine cyanurate/zinc borate (APP/MCA/ZB) was found to enhance the flame retardancy and ceramization of polyethylene/wollastonite fiber/phosphate glass frits (PE/WF/PGF) composites. The results indicated that ceramifiable flame‐retarding PE composites with compound flame retardant exhibited superior flame retardancy compared to pure PE and PE composites with a single flame retardant. Specifically, the limiting oxygen index (LOI) was significantly increased to 26.8%, and the vertical combustion test rating in UL‐94 (test for flammability of plastic materials for parts in devices and appliances) reached V‐0. During the heating process, ZB thermally decomposed to produce 2ZnO ⋅ 3B2O3, which reacted with CaSiO3 to form a silicate glass intermediate phase (CaO ⋅ SiO2 ⋅ 2ZnO ⋅ 3B2O3). APP thermally decomposed to produce (HPO3)n, which reacted with 2ZnO ⋅ 3B2O3 to form a phosphate glass intermediate phase (nP2O5 ⋅ 2ZnO ⋅ 3B2O3). These two glass phases experienced a eutectic reaction with WF, ultimately producing the formation of a new crystalline phase of calcium zinc phosphate (CZP, Ca19Zn2(PO4)14). This newly formed CZP phase made sintered ceramics more compact and had higher flexural strength. The flexural strength of ceramic residues after sintering was 11.68 MPa, meeting the requirements for practical applications.

Effect of glass frit composition on reliability of silver paste metallization in crystalline silicon solar cells

Glass frit used in conductive silver (Ag) pastes has a significant impact not only on the electrical performance but also on the long-term reliability of metallized electrodes in crystalline silicon (c-Si) solar cells. Here, we investigated the role of compositional changes on the metallization process of silver pastes by adjusting the SiO2, ZnO, Li2O, or Bi2O3 in lead borate glass melts, and performed damp heat (DH) tests in an acidic damp heat environment. It was found that the addition of Bi2O3 resulted in a decrease in conversion efficiency (Eta) of only 6.44% after the cell was treated with dilute acetic acid. Under scanning electron microscopy (SEM), it was observed that the cell with this glass frit had minimal changes in the microstructure of its silver-silicon contacts and silver electrodes. This finding helps to improve the performance and stability of solar cells in harsh environments.

Design and fabrication of a novel all-quartz resonant pressure sensor with continuously variable section of DETF

This paper reports a novel piezoelectric quartz crystal pressure sensor with a double-ended tuning fork (DETF) resonator. The key design is the resonator beams with a continuously variable section shape. Different from the traditional DETF with straight beams or the one with variable sections with steps, this design can improve sensitivity effectively. Theoretical analysis indicates that the sensitivity will increase with a decrease in beam width. Resonant pressure sensors with three different DETFs are designed and analyzed by finite element analysis software. Simulation results show that the sensitivity of this design is 162.27 Hz/MPa. This sensor has a typical structure, which includes three parts: the diaphragm, DETF resonator, and back-cavity structure. Quartz MEMS processes have been used in fabrication. The three parts are bonded together by vacuum glass frit sealing process. Test results of this sensor show that the natural frequency is 44.709 kHz with a quality factor of 12 717. The sensitivity is 155.6 Hz/MPa in the pressure range of 0–20 MPa. The results indicate that this novel design has advantages in sensitivity and fabrication processes. It will be a benefit for a high-performance and low-cost pressure measurement.

Thermoviscosimetric characteristics of borosilicate glasses with regard to the promising area of low-melting compositions currently being developed for the removable small-scale melter designed by Mayak Production Association

Relevance. The need to obtain experimental data on dependence of thermoviscosimetric properties of the examined borosilicate glasses on temperature, in order to solve the problem of developing a low-melting composition of borosilicate glass for a small-scale melter designed by Mayak Production Association. Aim. To get the most complete characterization of the glasses under study using thermoviscometric measurements. Methods. Mathematical modelling, simplex-lattice design. Results and conclusions. One of the most effective methods of experiment planning, which allows, with a relatively small number of experiments, obtaining a mathematical model reflecting the dependence of the studied property of the mixture on the content of components in it, is the simplex experiment planning method. To simplify the solution of such a task, a group or groups of components are usually distinguished, in which the ratio of the mass fraction of the components does not change. In this article, three groups of components are taken – simulators of high-level radioactive waste, sodium and boron oxides, and glass frit. The authors have identified the most promising area, where the mass fraction of glass frit is from 67.5 to 75%, the mass fraction of sodium and boron is from 25 to 32.5% and the mass fraction of high-level waste components is from 0 to 20%. The paper presents the results of thermoviscometric measurements of 15 melts of low-melting borosilicate glasses of different compositions at temperatures ranging from 700 to 1,200°C. Using simplex-based mathematical models of experiment planning, domains of dependence of thermoviscosimetric characteristics of glass melts on their compositions were created. The authors identified the compositions of glass melts that are found within the viscosity limits determined as allowable for glass melt discharge during operation of the removable small-scale melter of Mayak Production Association design.

Effect of (Fe0.8Cr0.2)2O3 pigment on the optical properties of ZnO–B2O3–SiO2 glass-based coatings for double-glass photovoltaic modules

Solving technical issues of light pollution, thermal protection, color aesthetics, and weathering resistance for the coating layer used in double-glass photovoltaic modules of a solar panel, new coating materials were produced using ZnO–B2O3–SiO2 glass frit and (Fe0.8Cr0.2)2O3 pigment. In this work, the crystal structure, the microstructure, the distribution of Fe and Cr elements, the diffusion of element Fe, the adhesion and the optical properties of the coatings have been characterized. The surface roughness of the coatings has a more significant alteration when the (Fe0.8Cr0.2)2O3 content is greater than 49 wt%. For the coating doped with 46 wt% (Fe0.8Cr0.2)2O3, the amount of Fe diffused into the glassy phase gradually increases from 0.17 wt% to 0.54 wt% as the heat-treatment temperature increased from 650 °C to 720 °C. The effects of (Fe0.8Cr0.2)2O3 pigment content and heat-treatment temperature on the optical properties of coatings were explained mainly from the coatings surface roughness, Fe-redox induced pore formation, Fe-diffusion, and formation of large defects surfaced for the coatings.

Enhanced performance of low-pressure sintered CaO–MgO–Al2O3–SiO2–CaCl2 glass-ceramic by using Cr2O3 as the nucleating agent

The sintered glass-ceramic always has an uneven microstructure due to the surface crystallization, which limits the enhancement of its mechanical properties. In the present work, Cr2O3 was added into CaO–MgO–Al2O3–SiO2–CaCl2 glass as the nucleating agent, and the low-pressure (14 kPa) sintering technology was utilized to promote the densification process of the glass frits (0.42–2 mm). It was found that by adding 1 wt% of Cr2O3, the bulk crystallization can be achieved inside the glass particle and the microstructure of the glass-ceramic became more homogeneous. Correspondingly, the bending strength was improved from 127 to 147 MPa, and the Vickers hardness was enhanced from 6.5 to 6.7 GPa, comparing with the Cr2O3-free glass-ceramic. The current study confirmed the positive impact of nucleating agent in the performance of sintered glass-ceramic, which also provided a route for the utilizations of CaCl2-and Cr2O3-bearing wastes.

Shell-Driven Localized Oxide Nanoparticles Determine the Thermal Stability of Microencapsulated Phase Change Material.

Not all encapsulation techniques are universally apt for every type of phase change material (PCM), highlighting the imperative for methodological precision. This study addresses the challenges of microencapsulated PCM (MEPCM) arising from the immiscible pairing of α-Al2O3 nanoparticles with Sn microparticles. The high-speed impact blending (HIB) dry synthesis technique is employed, facilitating large-volume production of Sn@α-Al2O3 MEPCMs. The resulting MEPCMs not only seamlessly endure 100 cycles of melting-solidification but also, with the strategic incorporation of a glass frit, exhibit remarkable thermal durability, withstanding up to 1000 melting-solidification cycles. Even under ultrafast thermal fluctuations, the α-Al2O3 shell remained resilient through 100 cycles. A marked reduction in supercooling is observed, which is attributed to the formation of SnO and SnO2 nanoparticles within the α-Al2O3 crystal lattice. The atomically resolved interface dynamics between SnO2 and α-Al2O3 play a pivotal role, lowering the energy barrier for Sn nuclei formation during solidification. This affects the accelerated Sn nucleation rate, effectively suppressing supercooling. Such insights offer a deeper understanding of the interplay between nanoscale crystal lattice imperfections and their implications for energy storage applications.