The effect of micro-cavity diameter on the onset of nucleate boiling (ONB) was investigated by saturated pool boiling experiments. For this purpose, a flat silicon chip and 8 kinds of silicon chips with micro-cavity diameters of 3 μm, 5 μm, 10 μm, 20 μm, 50 μm, 75 μm, 100 μm and 150 μm were fabricated using deep silicon etching technology. The results show that the heat flux and wall superheat at the transition of the boiling curve on the micro-cavity surfaces are higher than those at the onset of the bubble generation. For surfaces with a micro-cavity diameter of 50 μm or smaller, the heat flux and wall superheat at ONB decrease as the micro-cavity diameter increases. At a micro-cavity diameter of 50 μm, the required heat flux and wall superheat at ONB are minimized at 0.41 W/cm2 and 1.09 K, respectively. On these surfaces, the ONB occurs in the inertia-controlled stage. For surfaces with micro-cavity diameters ≥ 75 μm, the ONB occurs in heat transfer-controlled. As the micro-cavity diameter further increases to 75 μm, 100 μm and 150 μm, both the heat flux and the wall superheat at ONB increase. Moreover, when the classical ONB models are used to predict the micro-cavity diameters required for ONB, overestimation occurs if ONB occurs in the inertia-controlled stage; conversely, underestimation occurs if the bubble height exceeds the thermal boundary layer thickness.
Read full abstract